CN208929074U - Totally enclosed type spade production automation formation system - Google Patents
Totally enclosed type spade production automation formation system Download PDFInfo
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- CN208929074U CN208929074U CN201821461627.7U CN201821461627U CN208929074U CN 208929074 U CN208929074 U CN 208929074U CN 201821461627 U CN201821461627 U CN 201821461627U CN 208929074 U CN208929074 U CN 208929074U
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Abstract
The utility model discloses a kind of totally enclosed type spade production automation formation systems, including material base automatic charging unit, blank pick up and manipulator unit, material billet heating furnace and roller-way unit, Multi-stage ram molding machine unit and Multi-station linked automatic manipulator unit are put in positioning;The material base automatic charging unit and blank material heating furnace roller-way unit are arranged side by side, blank picks up and positioning is put manipulator unit and is located on blank material heating furnace and roller-way unit, multistage forming press unit is vertical with blank material heating furnace and roller-way unit, and Multi-station linked manipulator unit is listed in multistage forming press unit one or both sides.Solve the problems, such as that each process of traditional mode of production manually operates brought large labor intensity, product quality is difficult to ensure.Making spade production is complete Unmanned operation, improves production efficiency and quality.The iron oxide for generating spade production process under sealing condition is cut all to be recycled with cigarette, exhaust gas, avoids environmental pollution and the waste of resource.
Description
Technical field
The utility model relates to spade manufacturing field, specifically a kind of totally enclosed type spade production automation molding is
System.Production efficiency and product quality can be effectively improved.
Background technique
Still use traditional production method in spade manufacturing field at present, i.e., the blanking of spade plate, send heating furnace, take heating
Material, printing L0G0, spade pre-profiling, spade Kucheng's type, be stained with after fire for finished product.Each process among the above is by manually holding
Clamp operation is completed.Due to working site temperature height, environment is disliked, and productive labor intensity is big, and the moment is with burn hazard.By
In using manual operation, leading to the spade produced, shape has deviation each other, influences the quality of product.Therefore, using certainly
Traditional manual production technique is transformed in dynamicization, it has also become field problem in the urgent need to address.
Summary of the invention
In view of above-mentioned status, the utility model provides a kind of totally enclosed type spade production automation formation system, uses
Machine automatization molding, solves manually-operated a series of problems in production technology, substantially increases production efficiency and product
Quality.
The technical solution of the utility model is: a kind of totally enclosed type spade production automation formation system, comprising: material
Base automatic charging unit, blank pick up and manipulator unit, material billet heating furnace and roller-way unit, Multi-stage ram molding are put in positioning
Machine unit and Multi-station linked automatic manipulator unit;The material base automatic charging unit and blank material heating furnace roller-way unit are simultaneously
Column, blank picks up and positioning is put manipulator unit and is located on blank material heating furnace and roller-way unit, multistage forming press list
Member is vertical with blank material heating furnace and roller-way unit, and Multi-station linked manipulator unit is listed in multistage forming press unit side
Or two sides.
Among the above, material base automatic charging unit, the full charging basket running track being set side by side including two and empty charging basket return
Track is equipped with chain-drive mechanism in the full charging basket running track and empty charging basket return trajectory;It further include having charging basket operation
Track side has charging basket fortune basket vehicle to prepare station A and have charging basket to transport basket vehicle unloading station B;In empty charging basket return trajectory side
Station C is pulled out equipped with empty charging basket fortune basket vehicle and empty charging basket fortune basket vehicle unloads a basket station D;The fortune basket vehicle of each station is each other
Carry out 90 degree of operation transposition;It is described have charging basket fortune basket vehicle prepare station A be longitudinally equipped be pushed into charging basket fortune basket vehicle rampman
Position B's has charging basket to transport basket vehicle cart cylinder;It is described have charging basket fortune basket vehicle unloading station B be transversely provided be pushed into sky charging basket fortune basket vehicle
The empty charging basket fortune basket vehicle transposition cylinder of cart station C;Go out cart station C in the empty charging basket fortune basket and be longitudinally equipped with and is pushed into sky charging basket
Fortune basket vehicle unloads the empty charging basket fortune basket vehicle cart cylinder of basket station D;It unloads a basket station D in the empty charging basket fortune basket vehicle and is transversely provided with and be pushed into
There is charging basket fortune basket vehicle to prepare the fortune basket vehicle transposition cylinder of station A;The fortune basket vehicle is carried out in aforementioned four station and running track
Position conversion, above-mentioned full charging basket and empty charging basket are distributed on full charging basket running track and empty charging basket return trajectory and run.
Among the above, the blank picks up and manipulator unit, including frame are put in positioning, is fixed with piston on the frame
Bar, is equipped with the way moving horizontal air cylinder that mobile cylinder body is constituted on the piston rod, equipped with downward vertically on the movement cylinder body
Lifting cylinder is connect by lifting cylinder with sucker manipulator, the gas source connection of sucker manipulator and peripheral hardware, in piston rod two sides
Frame be equipped with travel switch, the blank pick up positioning put manipulator unit across blank material heating furnace roller-way unit it
On.
Among the above, blank material heating furnace and roller-way unit, including carry blank conveying roller-way, the conveying roller-way parallel across
Heating furnace, material base run to after through heating stove heating on roller-way and are conveyed out, and pass through Multi-station linked manipulator unit
It send to multistage briquetting pressure unit.
Among the above, multistage briquetting pressure unit, including level-one forming press, second level forming press in a row side by side
With three-level forming press, multistage briquetting pressure unit exports side perpendicular to the roller-way of blank material heating furnace roller-way unit.
Among the above, it is big to be equipped with longitudinal walking on the track frame for Multi-station linked manipulator unit, including track frame
Vehicle is connect by the longitudinal cylinder in rack with longitudinal walking cart, and the lifting cylinder being mounted on longitudinal walking cart,
It is connect by lifting cylinder with lift bracket, lateral cylinder, cross track is respectively equipped on the lift bracket, in the transverse direction
Lateral walking dolly is installed on track, the lateral cylinder being arranged on the lateral walking dolly and lift bracket is connect,
The multi-stage mechanical hand being spaced each other is installed on lateral walking dolly, the Multi-station linked manipulator unit and be listed in it is multistage at
Type press unit and correspond to feeding track outlet and multistage briquetting pressure unit.
Further, in the Multi-station linked manipulator unit each station manipulator it be a kind of girder construction of spreading out
Multi-station linked manipulator, the beam that spreads out laterally install multiple mechanical arms by interval setting, and the end of each arm is equipped with clamping jaw gas
Cylinder, piston rod one end of the clamping jaw cylinder are respectively articulated with scissors two fingers clamping jaw, by the elongation of the piston rod of clamping jaw cylinder or
Shorten control two fingers clamping jaw clamping to pick up spade material base or unclamp material base.
Further, there is a fortune basket vehicle, which includes the moving trolley of four Universal caster return pulleys of band, which can be with
It is each change trains position with difference cylinder push can four direction walking (walking process basket locality does not change), the moving trolley
The pallet that inside is equipped with turbine and worm elevating mechanism and is installed on it, moving trolley top two sides are transversely provided with and charging basket bottom symmetrical
V convex track, be located at V convex track wherein a side end install limited block.
Further, there is a blank basket, which is the metal framework made by spade base shape, the metal
Base of frame two sides are equipped with symmetrical four V concave lower margin wheel, on the V concave lower margin wheel of the blank basket bottom and fortune basket vehicle
The cooperation of V convex track so that spade blank basket is sent into the V convex rail of fortune basket vehicle upper end by spade material base automatic charging unit
Road is simultaneously positioned with block.
Further, the chain-drive mechanism, including being mounted in full charging basket running track and empty charging basket return trajectory
Plectrum is distributed at regular intervals, passes through for chain and sprocket wheel, one of sprocket wheel and driving device (decelerating motor), the chain
Chain along chain crop rotation cycle operation, by plectrum act on full charging basket in full charging basket running track and empty charging basket return trajectory or
Empty charging basket is run on two tracks according to two opposite directions.
The beneficial effects of the utility model are: the closed spade molding automatic assembly line that the utility model is related to produces spade
It is complete Unmanned operation, avoids manually-operated fatigue and danger, and improve production efficiency and quality.Meanwhile sealing strip
Under part, the iron oxide for generating spade process of manufacture cuts whole recycling, and environmental pollution is avoided to can be reduced the wasting of resources again.
Detailed description of the invention
Fig. 1 is each unit configuration schematic diagram of the utility model;
Fig. 2 is Fig. 1 material base automatic charging unit main view;
Fig. 3 is Fig. 2 top view;
Fig. 4 is that Fig. 1 blank picks up and manipulator unit a, blank material heating furnace roller-way unit b schematic diagram are put in positioning;
Fig. 5 is fortune basket vehicle schematic diagram;
Fig. 6 is blank basket schematic diagram;
Fig. 7 is Fig. 1 Multi-station linked manipulator unit schematic diagram;
Fig. 8 is Fig. 7 right view.
Specific embodiment
Below in conjunction with figure embodiment, the utility model is described in further detail.
See Fig. 1 to a kind of totally enclosed type spade production automation formation system shown in Fig. 8, including blank unit on charging basket
I, blank pick up and positioning put manipulator unit II, blank material heating furnace and roller-way unit III, pressure forming unit IV, V, VI,
Multi-station linked manipulator unit VII and finally molding spade is sent into finished product and collects heat treatment procedure VIII (see figure by punching press
1).Spade material base automatic charging unit described in the present embodiment, material base automatic Picking unit arranged side by side with blank material heating furnace roller-way unit
On blank material heating furnace and roller-way unit, multistage forming press unit is vertical with blank material heating furnace and roller-way unit, more
Station linkage manipulator unit is listed in multistage forming press unit one or both sides.Blank material heating furnace in the present embodiment will
Material base is heated to 1100 degree, and the level-one forming press I in pressure forming unit is spade LOGO molding, second level forming press
II for shovel face and library pre-profiling, and three-level forming press III is that spade forms library circle, and above-mentioned Multi-stage ram forming unit belongs to
There is technology, therefore omits statement.Blank unit I on blank basket described in the present embodiment, including two groups be set side by side have charging basket
Running track 8 and empty charging basket return trajectory 5, the track support for thering is charging basket running track 8 and empty charging basket return trajectory 5 to constitute
It is mounted on the basis of having certain altitude away from ground, is equipped on charging basket running track 8 and empty charging basket return trajectory 5 in described having
Chain and sprocket driving device, the chain and sprocket driving device include chain 6 and sprocket wheel 9, are distributed with and dial at regular intervals on the chain link of the chain 6
Piece 4, being driven by plectrum 4 has the blank basket 3 in charging basket running track 8 to run, wherein a sprocket wheel 9 connection driving device 7(slows down
Motor), the reciprocal operation in one direction on having charging basket running track 8 by the conveying of chain 6;Because on empty charging basket return trajectory 5
Equipped with chain and sprocket driving device identical with there is charging basket running track 8, therefore, through chain and sprocket driving device on empty charging basket return trajectory 5
To back and forth operation (opposite with there is the traffic direction in charging basket running track 8) in one direction, that is, there are charging basket running track 8 and sky
Chain conveyer direction in chain and sprocket driving device on charging basket return trajectory 5 is two opposite directions of motion.It is described among the above to have material
8 side of basket running track is provided with charging basket fortune basket vehicle and prepares station A and have charging basket to transport basket vehicle unloading station B;It is returned in empty charging basket
5 side of track is equipped with empty charging basket fortune basket vehicle pull-out station C and empty charging basket fortune basket vehicle unloads a basket station D, each station
Fortune basket vehicle carries out 90 degree of operation transposition each other.There is charging basket fortune basket vehicle preparation station A to be longitudinally equipped with the first fortune basket vehicle 1 described,
The blank basket 3 loaded thereon is pushed into charging basket fortune basket vehicle unloading station B preparation and shed in blank basket 3 by the first fortune basket vehicle 1
Blank.Above-mentioned first fortune basket vehicle 1 by have charging basket transport basket vehicle prepare station A it is longitudinally disposed there is charging basket to transport basket vehicle cart cylinder
12 effects have been displaced to charging basket fortune basket vehicle unloading station B;Go out cart station C in the empty charging basket fortune basket and is longitudinally equipped with the second fortune basket
Vehicle 2, the second fortune basket vehicle 2 are spare unloaded transfer.There is charging basket fortune basket vehicle unloading station B to be transversely provided with and be pushed into empty material described
Basket fortune basket vehicle cart station C empty charging basket fortune basket vehicle replace cylinder 14, by empty charging basket transport basket vehicle replace cylinder 14 effect be by
The the first fortune basket vehicle 1 and empty charging basket 3 of discharging go out cart from there is charging basket fortune basket vehicle unloading station B to be pushed into sky charging basket fortune basket through commutation
Station C;Go out cart station C in the empty charging basket fortune basket and be longitudinally equipped with empty charging basket fortune basket vehicle cart cylinder 15, is transported by empty charging basket
Basket vehicle cart cylinder 15 acts on that empty charging basket fortune basket goes out the first fortune basket vehicle 1 of cart station C and empty charging basket 3 is pushed into sky charging basket fortune basket vehicle
A basket station D is unloaded, then empty charging basket is unloaded by the chain and sprocket driving device on empty charging basket return trajectory 5 and is sent to loading station;In the sky
Charging basket fortune basket vehicle unloads a basket station D and is transversely provided with fortune basket vehicle transposition cylinder 16, will shed empty material by fortune basket vehicle transposition cylinder 16
First fortune basket vehicle 1 of basket and the second fortune basket vehicle 2 are converted in turn has been pushed into charging basket fortune basket vehicle preparation station A.The first fortune basket vehicle 1
Conversion is set in aforementioned four station and " returning " the font commutation enterprising line position of track 13 with the second fortune basket vehicle 2.Above-mentioned blank basket, sky
Charging basket is run on having charging basket vehicle running track 8 and empty charging basket return trajectory 5 respectively.The present embodiment has charging basket fortune basket vehicle to prepare
Station A, there is charging basket fortune basket vehicle unloading station B, there is free charging basket fortune basket vehicle pull-out station C and empty charging basket fortune basket vehicle to unload basket station D's
Lower than having charging basket running track 8 and empty charging basket return trajectory 5, first placed on each station transports basket vehicle 1 and the second fortune basket on basis
The height of vehicle 2 is equal with having charging basket running track 8 and empty charging basket return trajectory 5.It is described have charging basket fortune basket vehicle prepare station A,
On the basis of having charging basket fortune basket vehicle unloading station B, thering is free charging basket fortune basket vehicle pull-out station C and empty charging basket fortune basket vehicle to unload basket station D
Equipped with " returning " font commutation track 13 or " # " word commutation rail.Make its first fortune 1 He of basket vehicle by " returning " font commutation track 13
Second fortune basket vehicle 2 is having charging basket fortune basket vehicle cart cylinder 12, empty charging basket fortune basket vehicle transposition cylinder 14, empty charging basket fortune basket vehicle cart gas
Cylinder 15 and the fortune basket vehicle transposition effect of cylinder 16 lower edge " are returned " on font commutation track 13 and are freely replaced (see Fig. 2,3).Among the above, have
The feeding of charging basket fortune basket vehicle unloading station B is to pick up and position by blank to put the accurate feeding of manipulator unit progress.It is above-mentioned
Running track feeding region is set there are four station (preparing position, feeding position, pull-out position and release position), and Ji Liangtai charging basket transports basket vehicle,
One in full charging basket feeding station, one after taking sky empty charging basket pull out station.This fortune basket vehicle is on empty charging basket return trajectory
It after releasing empty charging basket, enters back into full charging basket track and reloads full charging basket, after feeding position charging basket takes sky, automatically into taking sky
Position, in the truck for preparing position, into feeding position.Two trolley cycle transpositions, complete full charging basket sky charging basket exchange process.Full charging basket
It is sent to feeding position feeding, empty charging basket is sent to sky charging basket track, charges again after pull-out.In full charging basket feeding station, reclaimer
Tool hand, under the cooperation of various sensors, constantly takes out spade material base in PLC control one by one from charging basket in an orderly manner, accurate fixed
It is put on material billet heating furnace import roller-way to position, spade material base enters material billet heating furnace with Roller Table of Reheating Furnace and heats.The present embodiment
In, the blank picks up and manipulator unit II, including frame 17 are put in positioning, which is gate-type rack, in frame 17
On be fixed with piston rod 18, be fixedly installed with mobile connection part 19 on the piston rod 18, be mounted on by mobile connection part 19
Way moving horizontal air cylinder is constituted on piston rod 18;Equipped with lifting cylinder downward vertically on the mobile connection part 19
21, it is connect by lifting cylinder 21 with sucker manipulator 22, sucker manipulator 22 is connect with the gas source of peripheral hardware, is located at piston rod 18
The frame 17 of two sides is equipped with left and right stroke switch 20(and sees Fig. 4 a).Blank described in the present embodiment picks up positioning and puts manipulator
Unit II is on blank material heating furnace and roller-way unit III.The blank material heating furnace and roller-way unit III of the present embodiment, including hold
The conveying roller-way 24 of blank is carried, which sees Fig. 4 b parallel across heating furnace 23().Therefore, when material base is in conveying roller-way
It is conveyed out after being heated after being run on 24 by heating furnace 23, is sent by Multi-station linked manipulator unit to multistage molding pressure
Power unit.Blank among the above picks up and positioning is put manipulator unit II and mainly passed through in sucker manipulator crawl blank basket
Spade blank being placed on one by one run on conveying roller-way 24 after heated by heating furnace 23.Blank picking manipulator
Pickup material base condition to be that blank basket is in high-order, conveying roller-way 24 is in have blank position or without blank position: the first step, sucker machine
In raw bits vacuum occurs for tool hand 22;Second step, sucker manipulator 22 are fallen into place, automatic sucking material base;Third step, sucker machine
Tool hand 22 rises;4th step, sucker manipulator 22 are moved to lower material position;5th step, it is complete that 22 vacuum of sucker manipulator terminates blanking
Finish;6th step, sucker manipulator 22 return to raw bits.
The blank material heating furnace and roller-way unit III among the above, main function are that spade blank is heated burning in heating furnace
It is red, it prepares for subsequent molding procedure and (belongs to prior art and omit description).
Working principle on heating furnace track is put in tablet automatic Picking and positioning:
Material base piece is blocks of in blank basket orderly to be placed, by have blank basket run on having charging basket running track 13 to
Transport on basket vehicle, fortune basket vehicle is pushed into feeding position B under the promotion of cylinder 11, into feeding manipulator sucker position, feeding sucker according to
PLC feeding program automatic charging, when upper limit sensor can't detect material base piece, PLC output drive signal drives worm and gear
Pallet is promoted, after the promotion of material base piece is sensed signal to upper limit sensor by pallet, driving is promoted and stops, so in cycles
It is finished until the blank sheet in blank basket all picks up, empty charging basket sensor obtains signal, driving pallet decline.With luck basket vehicle
Empty blank basket is pulled out into position walking to B, at the same time, has the fortune basket vehicle of charging basket position to enter material position on blank under cylinder promotion
B, fully automatic feeding process is realized in cycles.Basket vehicle (see figure 5), including fortune basket vehicle ontology 25 are transported described in the present embodiment, it should
Fortune 25 bottom of basket vehicle ontology is set there are four ball universal wheel 26, equipped with turbine and worm elevator inside the fortune basket vehicle ontology 25
Structure 27 and the pallet 28 being installed on it, fortune 25 top two sides of basket vehicle ontology are longitudinally equipped with symmetrical V convex track 29, it is convex to be located at V
29 one end of type track is transversely provided with limited block 30.When blank basket have charging basket running track run to fortune basket truck position when,
By sprocket transmission device, blank basket is pushed on the V convex track 29 of fortune basket vehicle, the V concave slipping on blank basket is matched
Conjunction moves to blank basket on fortune basket vehicle, guarantees positioning of the blank basket on fortune basket vehicle ontology 25 by limited block 30.
Above-mentioned fortune basket vehicle, which initially enters, prepares position A.The effect of the fortune basket vehicle be undertake it is defeated in charging basket running track 13
That sends has material base charging basket to be transported to blank unloading station B from A preparation position, pulls out station C, most pusher through discharging pusher to empty charging basket
Basket station D is unloaded to empty charging basket and then send empty charging basket to the enterprising luggage material of empty charging basket return trajectory through chain and sprocket driving device.Work as fortune
When basket vehicle is transported to blank unloading station B, manipulator unit (see Fig. 4 a) discharging one by one is put as blank is picked up and positioned, until
After whole blanks are unsnatched, empty charging basket is sent into subsequent processing by fortune basket vehicle transposition.
In the present embodiment, the blank basket 31, the metal frame with an a plurality of vertically oriented frame, the metal framework bottom
Portion, which is set, sees Fig. 6 there are four V concave wheel 32().The V concave wheel 31 of the blank basket bottom with fortune basket vehicle on V convex track be
The same shape is rolled into position location on the V convex track of fortune basket vehicle by V concave type wheel 32.Above-mentioned blank basket 31 is main
It is used to load spade blank, enters blank pickup by blank basket 31 and position and put manipulator unit II.
In the present embodiment, the pressure forming unit IV, V, VI is that the spade material base after heating is sent into each pressure
In the mold of forming unit IV, V, VI, formed by the multiple tracks mould punching on pressure forming unit IV, V, VI, the pressure
Forming unit category existing device, therefore omit statement.
In the present embodiment, VII (see figure 7) of Multi-station linked manipulator unit, including rack 33, it is described along rack 33
Longitudinal two sides be equipped with symmetrical cart rectilinear orbit 34, the longitudinal cart that is equipped in the middle part of rack 33 drives cylinder 35, which drives
Cylinder 35 of taking offence is fixedly connected with walking 44 lower part of cart, and linear bearing 41 is housed in the walking cart 44, drives gas in cart
Under the action of cylinder 35, gone and back running on cart rectilinear orbit 34 displacement by the linear bearing 41 for cart 44 of walking, described
Walking cart 44 is fixed with a trolley lifting cylinder 45, the lift side and walking cart 36 of the trolley lifting cylinder 37 above
Connection in order to guarantee the stability of trolley supporting plate 38, and is oriented to equipped with lifting guiding axis 46 using lifting on trolley supporting plate 38
Axis 46 is slidably matched with the pilot hole on walking cart 44.It is lateral symmetry equipped with vehicle guide 40 in the trolley supporting plate 38, it should
Walking dolly 39 with sliding slot is installed on vehicle guide 40, the walking dolly 39 and is fixed on trolley supporting plate 38
Trolley drives cylinder 37 to connect, and drives cylinder 37 to act on by trolley, and control walking dolly 39 is made laterally on vehicle guide 40
Shift reciprocately.By four arms 47 are equipped at intervals on walking dolly 39 among the above, a clamping jaw gas is connected on each arm 47
Cylinder 42, it is corresponding on each clamping jaw cylinder 42 that scissors two fingers clamping jaw 43 is housed.Multi-station linked manipulator list described in the present embodiment
Member VII, contain can laterally walk, longitudinal walking and the walking dolly 39 for promoting decline, while described pacifying on walking dolly 39
The multi-station manipulator of dress is that scissors two fingers clamping jaw 43 has been respectively articulated on cylinder body and piston rod by clamping jaw cylinder 42, passes through folder
The elongation of 42 piston rod of pawl cylinder or shorten stepping up or unclamping for control two fingers clamping jaw clamping jaw 43.The present embodiment uses more than four
The function of station linkage manipulator is: the first manipulator corresponds to heating furnace track and discharges one end, and feeding track conveying is come
Heating blank is grabbed, and is sent on the mold of level-one forming press IV later and is carried out primary molding printing L0G0;Second machine
Tool hand is will to carry out crawl through the primary blank after molding of level-one forming press IV to send to the mold of second level forming press V
It is upper to be formed again;Third manipulator is will to carry out crawl through the molding blank of second level briquetting pressure V to send to three-level molding pressure
It is finally formed on the mold of power machine VI;4th manipulator is to carry out the last molding spade of three-level forming press VI
Crawl is sent to product workbench, and entire production process is repeatedly.Four Multi-station linked manipulator clamping jaws among the above
Transverse reciprocating, it is longitudinally reciprocal, promoted, decline, clamped, unclamp by can longitudinally walk and lateral line and can be promoted/
The trolley of decline drives four mechanical grips to realize under PLC control.
39 course of work of walking dolly: reset condition after energization, walking dolly 39 move to left in place,
Scissors two fingers clamping jaw opens;Roller-way blank passes device signal, and -- advance of walking dolly 39 -- clamping jaw closure -- walking is small
Vehicle 39 rises, and -- walking dolly 39 moves to right, and -- walking dolly 39 declines, and -- walking dolly 39 retreats -- clamping jaw opening -- walking dolly
39 move to left (waiting)
In entire cycle period, four clamping jaws are completed a blank jointly and are taken out from heating furnace by 1# press machine, 2#
Press machine, the unmanned molding punching course of 3# press machine.
Claims (10)
1. a kind of totally enclosed type spade production automation formation system, characterized in that picked up including material base automatic charging unit, blank
Take and position put manipulator unit, material billet heating furnace and roller-way unit, Multi-stage ram molding machine unit and Multi-station linked from
Dynamic manipulator unit;The material base automatic charging unit and blank material heating furnace roller-way unit are arranged side by side, and blank picks up and positioning is put
Manipulator unit is located on blank material heating furnace and roller-way unit, multistage forming press unit and blank material heating furnace and roller-way list
First vertical, Multi-station linked manipulator unit is listed in multistage forming press unit one or both sides.
2. totally enclosed type spade production automation formation system according to claim 1, characterized in that material base automatic charging
Unit, the full charging basket running track being set side by side including two and empty charging basket return trajectory, in the full charging basket running track and
Empty charging basket return trajectory is equipped with chain-drive mechanism;It further include thering is charging basket running track side to be provided with charging basket fortune basket vehicle preparation
Station A and have charging basket transport basket vehicle unloading station B;Empty charging basket return trajectory side be equipped with empty charging basket fortune basket vehicle pull out station C and
Empty charging basket fortune basket vehicle unloads a basket station D;The fortune basket vehicle of each station carries out 90 degree of operation transposition each other;Described
Have charging basket fortune basket vehicle prepare station A be longitudinally equipped be pushed into charging basket fortune basket vehicle unloading station B have charging basket transport basket vehicle cart cylinder;
It is described have charging basket fortune basket vehicle unloading station B be transversely provided be pushed into sky charging basket fortune basket vehicle cart station C empty charging basket fortune basket vehicle change
Position cylinder;Go out cart station C in the empty charging basket fortune basket and is longitudinally equipped with the empty charging basket fortune for being pushed into sky charging basket fortune basket vehicle and unloading basket station D
Basket vehicle cart cylinder;Basket station D, which is unloaded, in the empty charging basket fortune basket vehicle is transversely provided with the fortune for being pushed into charging basket fortune basket vehicle and preparing station A
Basket vehicle transposition cylinder;The fortune basket vehicle carries out position conversion, above-mentioned full charging basket and sky in aforementioned four station and running track
Charging basket is distributed on full charging basket running track and empty charging basket return trajectory and runs.
3. totally enclosed type spade production automation formation system according to claim 1, characterized in that the blank picks up
And manipulator unit, including frame are put in positioning, are fixed with piston rod on the frame, mobile cylinder body is equipped on the piston rod
The way moving horizontal air cylinder of composition passes through lifting cylinder and sucker equipped with lifting cylinder downward vertically on the movement cylinder body
The gas source of manipulator connection, sucker manipulator and peripheral hardware connects, and travel switch is equipped on the frame of piston rod two sides, described
Blank picks up positioning and puts manipulator unit on blank material heating furnace roller-way unit.
4. totally enclosed type spade production automation formation system according to claim 1, characterized in that blank material heating furnace and
Roller-way unit, the conveying roller-way including carrying blank, parallel across heating furnace, material base is run on roller-way to logical the conveying roller-way
It is conveyed out after crossing heating stove heating, is sent by Multi-station linked manipulator unit to multistage briquetting pressure unit.
5. totally enclosed type spade production automation formation system according to claim 1, characterized in that multistage briquetting pressure
Unit, including level-one forming press, second level forming press and three-level forming press in a row side by side, multistage molding pressure
Power unit exports side perpendicular to the roller-way of blank material heating furnace roller-way unit.
6. totally enclosed type spade production automation formation system according to claim 1, characterized in that Multi-station linked machine
Tool hand unit, including track frame are equipped with longitudinal walking cart on the track frame, by longitudinal cylinder in rack and vertical
To walking cart connection, and the lifting cylinder being mounted on longitudinal walking cart, it is connect by lifting cylinder with lift bracket,
It is respectively equipped with lateral cylinder, cross track on the lift bracket, lateral walking dolly, institute are installed on the cross track
The lateral cylinder being arranged on the lateral walking dolly and lift bracket stated is connect, and is equipped with and is spaced each other on lateral walking dolly
Multi-stage mechanical hand, the Multi-station linked manipulator unit simultaneously be listed in multistage forming press unit and correspond to feeding track
Outlet and multistage briquetting pressure unit.
7. totally enclosed type spade production automation formation system according to claim 6, characterized in that the multistation connection
In dynamic manipulator unit the manipulator of each station it be a kind of girder construction of spreading out Multi-station linked manipulator, the beam that spreads out laterally by
Multiple mechanical arms are installed every setting, the end of each arm is equipped with clamping cylinder, which cuts with scissors respectively
Scissors two fingers clamping jaw is connect, picks up spade material base by stepping up the elongation of the piston rod of cylinder or shortening control two fingers clamping jaw clamping
Or unclamp material base.
8. totally enclosed type spade production automation formation system according to claim 1, characterized in that have a fortune basket
Vehicle, the fortune basket vehicle include the moving trolley of four Universal caster return pulleys of band, which can push in each position of changing trains with difference cylinder
Can four direction walking (walking process basket locality does not change), be equipped with inside the moving trolley turbine and worm elevating mechanism and
The pallet being installed on it, moving trolley top two sides are transversely provided with the V convex track with charging basket bottom symmetrical, are located at V convex track
Wherein limited block is installed in a side end.
9. totally enclosed type spade production automation formation system according to claim 1, characterized in that have a blank
Basket, the blank basket are the metal frameworks made by spade base shape, which is equipped with symmetrical four V concaves
Lower margin wheel, the V concave lower margin wheel of the blank basket bottom and the V convex track transported on basket vehicle cooperate, certainly by spade material base
Dynamic feeding unit material is made spade blank basket be sent into the V convex track of fortune basket vehicle upper end and is positioned with block.
10. totally enclosed type spade production automation formation system according to claim 2, characterized in that the chain conveyer
Mechanism, including the chain and sprocket wheel being mounted in full charging basket running track and empty charging basket return trajectory, one of sprocket wheel with subtract
Plectrum is distributed at regular intervals, by chain along chain crop rotation cycle operation, is acted on by plectrum for speed motor connection, the chain
Full charging basket running track and full charging basket on empty charging basket return trajectory or empty charging basket are opposite according to two on two tracks
Direction operation.
Priority Applications (1)
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