CN104831891A - Composite inorganic synthesized facing integrated board and machining technology thereof - Google Patents

Composite inorganic synthesized facing integrated board and machining technology thereof Download PDF

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Publication number
CN104831891A
CN104831891A CN201510264986.8A CN201510264986A CN104831891A CN 104831891 A CN104831891 A CN 104831891A CN 201510264986 A CN201510264986 A CN 201510264986A CN 104831891 A CN104831891 A CN 104831891A
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composite inorganic
finish coat
integration plate
lamination integration
decorative lamination
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CN104831891B (en
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王浩臻
刘长江
马壮
刘访艺
杜纯宝
王耀西
王炳凯
何文龙
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Wanhua Energysav Science and Technology Group Co Ltd
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Wanhua Energysav Science and Technology Group Co Ltd
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Abstract

The invention relates to a composite inorganic synthesized facing integrated board and a machining technology thereof and belongs to the technical field of building board structures. The machining technology of the composite inorganic synthesized facing integrated board comprises the steps that 1, a material A and a material B are pumped into two storage tanks, and the temperatures of the two storage tanks are both controlled to be within 15 DEG C-50 DEG C; 2, the material A and the material B are pumped into a mixing spear head, the pressure of the mixing spear head is controlled to be within 5 MPa-20 MPa, the material A and the material B are poured onto a facing layer after being fully mixed in the mixing spear head, and the material A and the material B are uniformly foamed on the facing layer; 3, a coiled material and a facing plate, with the mixture of the material A and the material B, obtained in the step 2 are together conveyed into a laminating machine, and foaming, solidifying and pressure maintaining treatments are performed in sequence in the laminating machine; 4, a board obtained in the step 3 is cut according to an actual installing size, and then the energy-saving type composite inorganic synthesized facing integrated board is obtained. According to the composite inorganic synthesized facing integrated board and the machining technology thereof, the heat preservation and water-proof performance are superior, the construction technology is convenient and fast, and the facing layer is not prone to cracking and falling off.

Description

Composite inorganic synthesis decorative lamination integration plate and processing technology thereof
Technical field
The present invention relates to a kind of composite inorganic synthesis decorative lamination integration plate and processing technology thereof, belong to building board technical field of structures.
Background technology
In recent years along with the develop rapidly of builing industry and the appearance of country's promotion building energy conservation 65% new standard, the requirement of people to building exterior wall heat preserving performance, quality and artistic effect is also more and more higher.In all heat insulating materials, polyurethane material is with the favor of the extremely numerous clients of the heat-insulating property of its excellence, current polyurethane plate mainly cement coiled material composite polyurethane plate on the market, on this plate usual after wall, outside finish construction is carried out again after needing that thin limed construction is carried out to plate face, this kind of form of construction work complicated construction technique, not only substantially prolongs the construction period, and finish coat and insulation layer adopt at the scene and separate the mode of constructing and easily produce hollowing or leak sticky, part finish coat is finally caused to ftracture, come off and the accident such as system water resistance is not up to standard, difficult quality controls, working security is poor, cause manpower, the significant wastage of material.In addition, decorative layer often adopts the materials such as machine-made true mineral varnish, F-C paint, stone material, more and more can not meet the aesthetic multiple demands of people.
Summary of the invention
The object of the invention is to solve the technical problem that construction period length that above-mentioned prior art exists, complicated construction technique, finish coat easy to crackly come off, system water resistance is not up to standard, provide a kind of insulation and water resistance is superior, construction technology is convenient, the finish coat composite inorganic come off not easy to crack synthesizes decorative lamination integration plate and processing technology thereof.
Composite inorganic synthesis decorative lamination integration plate, its special character is to have comprised interface to be strengthened and the coiled material layer 1 of fireproofing function, the finish coat 2 playing decoration and fireproofing function, the insulation layer 3 be made up of polyurethane material, insulation layer 3 is located between coiled material layer 1 and finish coat 2, the caking property that coiled material layer 1, finish coat 2 are produced when foaming by insulation layer 3 is bonding, then through pressurize PROCESS FOR TREATMENT, coiled material layer 1, insulation layer 3, finish coat 2 is combined as a whole;
Described finish coat 2 is the finish coats 2 be made up of Inorganic synthese material;
Described finish coat 2 for thickness be the thick ceramic tile of 0.8-1.5cm, combined face brick, ceramic beaverboard, porcelain tendre, ceramic thin plate, marble ceramic tile, pottery plate in any one;
Described coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is any one in glass, grid cloth, non-woven fabrics;
The processing technology of composite inorganic synthesis decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1, expected to be pumped to respectively in two storage tanks with B by A material, the temperature in two storage tanks all controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent; Its mass fraction is polyalcohol 120-160 part, water 0.3-3.5 part, foam stabiliser 1-4 part, catalyzer 1-6 part, fire retardant 10-40 part, blowing agent 5-30 part;
Described polyalcohol is the trade mark that Nanjing, Nanjing Si Taipan Chemical Co., Ltd. produces be the polyalcohol of PS-3152 and/or the trade mark of Zibo Nuo Li chemical company is the polyalcohol of 8345; Foam stabiliser is the trade mark that Mitugao New Material Group is produced is the foam stabiliser of L-6950; The trade mark that catalyzer selects Air Products company of the U.S. to produce is the catalyzer of PC8; Fire retardant is the trade mark that Jiangsu Yoke Technology Co., Ltd. produces is the fire retardant of TCPP; Blowing agent is the fluorine dichloroethanes (HCFC-141b) that Yantai Chemical Co., Ltd. of China and Sweden produces;
B material is poly methylene poly phenyl poly isocyanate;
Described poly methylene poly phenyl poly isocyanate selects 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company;
2, A material is expected 1:(1-2 in mass ratio with B) be pumped in hybrid gun head, hybrid gun head Stress control is at 5MPa-20MPa, A material expects to water after fully mixed on finish coat 2 in hybrid gun head with B, and A, B compound uniform rising on finish coat 2 is sent out;
3, by coiled material and step 2) gained with A, B compound decoration panel 2 together be delivered in laminating machine, carry out successively foaming in laminating machine, solidify, pressurize process;
Described foamed time at 5-20s, curing time control at 30s-2min;
Described laminating machine wire velocity control is at 2m/min-20m/min;
Described laminating machine chain plate temperature controls at 20 DEG C-70 DEG C;
During described pressurize process, the gross thickness of sheet material is compressed to 2cm-15cm;
4, cut according to the sheet material of actual installation size to step 3) gained, obtain Inorganic synthese decorative lamination integration plate.
The processing technology of composite inorganic synthesis decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1, expected to be pumped to respectively in two storage tanks with B by A material, the temperature in storage tank controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent; Its mass fraction is polyalcohol 120-160 part, water 0.3-3.5 part, foam stabiliser 1-4 part, catalyzer 1-6 part, fire retardant 10-40 part, blowing agent 5-30 part;
Described polyalcohol is the trade mark that Nanjing, Nanjing Si Taipan Chemical Co., Ltd. produces be the polyalcohol of PS-3152 and/or the trade mark of Zibo Nuo Li chemical company is the polyalcohol of 8345; Foam stabiliser is the trade mark that Mitugao New Material Group is produced is the foam stabiliser of L-6950; The trade mark that catalyzer selects Air Products company of the U.S. to produce is the catalyzer of PC8; Fire retardant is the trade mark that Jiangsu Yoke Technology Co., Ltd. produces is the fire retardant of TCPP; Blowing agent is the fluorine dichloroethanes (HCFC-141b) that Yantai Chemical Co., Ltd. of China and Sweden produces;
B material is poly methylene poly phenyl poly isocyanate;
Described poly methylene poly phenyl poly isocyanate selects 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company;
2, decoration panel and coiled material are positioned in mould, closed mould, control mold temperature at 20 DEG C-70 DEG C;
Described mould comprises rectangular mold 4 and bed die 5, rectangular closed formula cavity 6 is provided with between mold 4 and bed die 5, the height of cavity 6 is 1cm-15cm, a sidewall of cavity 6 is provided with charging aperture 7, mold 4 is all provided with hydraulic stem 8 with the corner place of bed die 5, wherein, coiled material is fixed in mold 4, and decoration panel is fixed in bed die 5;
3, A material, B are expected 1:(1-2 in mass ratio) be pumped in hybrid gun head, rifle head Stress control is injection mould after 5MPa-20MPa, A, B material mix fully in rifle head, A is expected and B material foaming, curing molding in mould;
Temperature in described step 3 in mould controls at 20-70 DEG C;
4, carry out pressurize in mould, temperature during pressurize in mould remains on 20-70 DEG C, release after 20-60 minute, and upper/lower die is separated, and composite inorganic is synthesized decorative lamination integration plate and takes out.
Composite inorganic synthesis decorative lamination integration plate of the present invention, by polyurethane thermal insulation board and the one-shot forming of Inorganic synthese decoration panel before upper wall, overcome that on-the-spot poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period when pasting the construction that finish coat causes, enormously simplify construction technology, enough carry out factorial praluction, steady quality, and the present invention take polyurethane rigid foam board as insulation layer base material, Inorganic synthese finish coat has fine and smooth texture, has good weatherability under natural conditions.The Inorganic synthese finish coat of outside finish is inorganic material, strengthens overall fireproof performance, integrated plate has supporting piece be connected with body of wall with suspension member, add the safety of system, Inorganic synthese decoration panel and insulation layer and finish coat bond firmly, without hollowing or leak sticky, not easy to crack, come off, safety is good, in sum, smart structural design of the present invention, production technology is simple and direct, convenient and quick construction, has good application prospect at building field.
Accompanying drawing explanation
Fig. 1: the structural representation of composite inorganic synthesis decorative lamination integration plate of the present invention;
Fig. 2: the structural representation of mould of the present invention.
Detailed description of the invention
Provide the specific embodiment of the present invention below with reference to accompanying drawing, be used for that the present invention is described further.
Embodiment 1
The composite inorganic synthesis decorative lamination integration plate of the present embodiment, the finish coat 2 having comprised the coiled material layer 1 of interface enhancing and fireproofing function, a decoration and fireproofing function, the insulation layer 3 be made up of polyurethane material, insulation layer 3 is located between coiled material layer 1 and finish coat 2, the caking property that coiled material layer 1, finish coat 2 are produced when foaming by insulation layer 3 is bonding, then through pressurize PROCESS FOR TREATMENT, coiled material layer 1, insulation layer 3, finish coat 2 is combined as a whole; Finish coat 2 is the finish coats 2 be made up of Inorganic synthese material; Finish coat 2 for thickness be the thick ceramic tile of 0.8-1.5cm, combined face brick, ceramic beaverboard, porcelain tendre, ceramic thin plate, marble ceramic tile, pottery plate in any one; Coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is any one in glass, grid cloth, non-woven fabrics.Wherein, take glass as the coiled material layer 1 that base material is made be glass coiled material, glass coiled material is base cloth by flame-proof type polyalcohol rubber cement, base cloth increases many glasses and as reinforcing rib, humidification is played to coiled material, through cooling forming, curling, the operations such as packaging are made, take grid cloth as the coiled material layer that base material is made be grid cloth coiled material, grid cloth coiled material is by cement, mortar, the raw material such as building emulsion are on grid, through cooling forming, curling, the operations such as packaging are made, be that base material makes coiled material layer for non-woven fabric coiled material with non-woven fabrics, non-woven fabric coiled material be by flame-proof type polyalcohol rubber cement and non-woven fabrics compressed together, make polymer sheet.Wherein, flame-proof type polyalcohol rubber cement comprises the raw material of following mass fraction: cement (150-250) part, sand (200-300) part, building emulsion (10-50) part, fire retardant (10-50) part, thickener (0.1-1), surfactant (0.1-1) part, water (50-150) part.Wherein, building emulsion selects the building emulsion that Shanghai Bao Lijia Chemical Co., Ltd. produces.
The processing technology of composite inorganic synthesis decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1, expected to be pumped to respectively in two storage tanks with B by A material, the temperature in two storage tanks all controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent; Its mass fraction is polyalcohol 120-160 part, water 0.3-3.5 part, foam stabiliser 1-4 part, catalyzer 1-6 part, fire retardant 10-40 part, blowing agent 5-30 part.Wherein, polyalcohol is the PS-3152 of Nanjing, Nanjing Si Taipan Chemical Co., Ltd. and/or 8345 of Zibo Nuo Li chemical company; Foam stabiliser is the L-6950 of Mitugao New Material Group, catalyzer is the PC8 of Air Products company of the U.S., i.e. five methyl diethylentriamine (Polycat 520), fire retardant is the TCPP of Jiangsu Yoke Technology Co., Ltd., and blowing agent is the 141b of Yantai China and Sweden chemical industry;
B material is poly methylene poly phenyl poly isocyanate, can select 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 etc. of German Bayer company;
2, A material is expected 1:(1-2 in mass ratio with B) be pumped in hybrid gun head, hybrid gun head Stress control is at 5MPa-20MPa, A material expects to water after fully mixed on finish coat 2 in hybrid gun head with B, and A, B compound uniform rising on finish coat 2 is sent out;
3, by coiled material and step 2) gained with A, B compound decoration panel 2 together be delivered in laminating machine, carry out successively foaming in laminating machine, solidify, pressurize process, foamed time at 5-20s, curing time control at 30s-2min; Laminating machine wire velocity control is at 2m/min-20m/min; Laminating machine chain plate temperature controls at 20 DEG C-70 DEG C; During pressurize process, the gross thickness of sheet material is compressed to 2cm-15cm;
4, cut according to the sheet material of actual installation size to step 3) gained, obtain energy-saving composite inorganic synthesis decorative lamination integration plate.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: composite inorganic synthesizes the processing technology of decorative lamination integration plate, comprises following procedure of processing:
1, expected to be pumped to respectively in two storage tanks with B by A material, the temperature in storage tank controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent;
B material is poly methylene poly phenyl poly isocyanate;
2, decoration panel and coiled material are positioned in mould, closed mould, control mold temperature at 20 DEG C-80 DEG C;
The concrete structure of above-mentioned mould is: comprise rectangular mold 4 and bed die 5, rectangular closed formula cavity 6 is provided with between mold 4 and bed die 5, the height of cavity 6 is 1cm-15cm, a sidewall of cavity 6 is provided with charging aperture 7, mold 4 is all provided with hydraulic stem 8 with the corner place of bed die 5, wherein, coiled material is fixed in mold 4, and decoration panel is fixed in bed die 5.
3, A material, B are expected 1:(1-2 in mass ratio) be pumped in hybrid gun head, rifle head Stress control is at 5MPa-20MPa, inject mould after A, B material mixes fully in rifle head, the temperature in mould controls at 20-80 DEG C, A is expected and B material foaming, curing molding in mould;
4, carry out pressurize in mould, temperature during pressurize in mould remains on 20-70 DEG C, release after 20-60 minute, and upper/lower die is separated, and is taken out by energy-saving composite inorganic synthesis decorative lamination integration plate.
Composite inorganic synthesis decorative lamination integration plate of the present invention, compared with the existing technology, has following beneficial effect:
1, composite inorganic synthesis decorative lamination integration plate of the present invention, factorial praluction can be carried out, steady quality, by polyurethane thermal insulation board and the one-shot forming of Inorganic synthese finish coat before upper wall, overcome that on-the-spot poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period when pasting the construction that decoration panel causes, enormously simplify construction technology;
2, the present invention take polyurethane rigid foam board as insulation layer base material, and Inorganic synthese finish coat has fine and smooth texture, and have good weatherability under natural conditions, product thermal insulation, water resistance are superior, can meet the needs of building heat preserving waterproof under various condition;
3, the Inorganic synthese finish coat of outside finish is inorganic material, strengthen overall fireproof performance, integrated plate there is supporting piece be connected with body of wall with suspension member, add the safety of system, Inorganic synthese decoration panel and insulation layer and finish coat bond firmly, without hollowing or leak sticky, not easy to crack, come off, safety is good, has good application prospect at building field.
In addition to the implementation, raw material of the present invention and production technology all can change to some extent, allly on technical solution of the present invention basis, adopt equivalent replacement or the technical scheme of equivalent transformation form, within the protection domain all dropping on application claims.

Claims (10)

1. composite inorganic synthesis decorative lamination integration plate, it is characterized in that having comprised interface to strengthen and the coiled material layer (1) of fireproofing function, the finish coat (2) playing decoration and fireproofing function, the insulation layer (3) be made up of polyurethane material, insulation layer (3) is located between coiled material layer (1) and finish coat (2), the caking property that coiled material layer (1), finish coat (2) are produced when foaming by insulation layer (3) is bonding, then through pressurize PROCESS FOR TREATMENT, coiled material layer (1), insulation layer (3), finish coat (2) is combined as a whole.
2., according to composite inorganic synthesis decorative lamination integration plate according to claim 1, it is characterized in that described finish coat (2) is the finish coat (2) be made up of Inorganic synthese finish material.
3. according to composite inorganic according to claim 2 synthesis decorative lamination integration plate, it is characterized in that described finish coat (2) for thickness be any one in the thick ceramic tile of 0.8-1.5cm, combined face brick, ceramic beaverboard, porcelain tendre, ceramic thin plate, marble ceramic tile, pottery plate.
4. according to the composite inorganic synthesis decorative lamination integration plate described in claim 1 or 3, it is characterized in that described coiled material layer (1) is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer (1) is any one in glass, grid cloth, non-woven fabrics.
5. the processing technology of composite inorganic synthesis decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1), by A material expect to be pumped to respectively in two storage tanks with B, the temperature in two storage tanks all controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent; Its mass fraction is polyalcohol 120-160 part, water 0.3-3.5 part, foam stabiliser 1-4 part, catalyzer 1-6 part, fire retardant 10-40 part, blowing agent 5-30 part;
B material is poly methylene poly phenyl poly isocyanate;
2), A material is expected 1:(1-2 in mass ratio with B) be pumped in hybrid gun head, hybrid gun head Stress control is at 5MPa-20MPa, A material expects to water after fully mixed in hybrid gun head on finish coat (2) with B, and A, B compound is sent out upper uniform the rising of finish coat (2);
3), by coiled material and step 2) be delivered in laminating machine together with the decoration panel with A, B compound (2) of gained, carry out successively foaming in laminating machine, solidify, pressurize process;
4), according to the sheet material of actual installation size to step 3) gained cut, obtain energy-saving composite inorganic synthesis decorative lamination integration plate.
6., according to the processing technology of composite inorganic according to claim 5 synthesis decorative lamination integration plate, it is characterized in that polyalcohol described in step 1) be the trade mark that Nanjing, Nanjing Si Taipan Chemical Co., Ltd. produces be the polyalcohol of PS-3152 and/or the trade mark of Zibo Nuo Li chemical company is the polyalcohol of 8345; Foam stabiliser is the trade mark that Mitugao New Material Group is produced is the foam stabiliser of L-6950; The trade mark that catalyzer selects Air Products company of the U.S. to produce is the catalyzer of PC8; Fire retardant is the trade mark that Jiangsu Yoke Technology Co., Ltd. produces is the fire retardant of TCPP; Blowing agent is the fluorine dichloroethanes (HCFC-141b) that Yantai Chemical Co., Ltd. of China and Sweden produces.
7. according to the processing technology of the composite inorganic synthesis decorative lamination integration plate described in claim 5 or 6, it is characterized in that described poly methylene poly phenyl poly isocyanate selects 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company.
8., according to the processing technology of composite inorganic synthesis decorative lamination integration plate according to claim 5, it is characterized in that foamed time described in step 3) at 5-20s, curing time control at 30s-2min; Laminating machine wire velocity control is at 2m/min-20m/min; Laminating machine chain plate temperature controls at 20 DEG C-70 DEG C; During pressurize process, the gross thickness of sheet material is compressed to 2cm-15cm.
9. the processing technology of composite inorganic synthesis decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1), by A material expect to be pumped to respectively in two storage tanks with B, the temperature in storage tank controls at 15 DEG C-50 DEG C;
A material mixes obtained mutually by polyalcohol, water, foam stabiliser, fire retardant, catalyzer, blowing agent;
B material is poly methylene poly phenyl poly isocyanate;
2), decoration panel and coiled material are positioned in mould, closed mould, control mold temperature at 20 DEG C-70 DEG C;
3), by A material, B 1:(1-2 is in mass ratio expected) be pumped in hybrid gun head, rifle head Stress control is injection mould after 5MPa-20MPa, A, B material mix fully in rifle head, A is expected and B material foaming, curing molding in mould;
4), carry out pressurize in mould, temperature during pressurize in mould remains on 20-70 DEG C, release after 20-60 minute, and upper/lower die is separated, and composite inorganic is synthesized decorative lamination integration plate and takes out.
10. according to the processing technology of composite inorganic synthesis decorative lamination integration plate according to claim 9, it is characterized in that step 2) described mould comprises rectangular mold (4) and bed die (5), rectangular closed formula cavity (6) is provided with between mold (4) and bed die (5), the height of cavity (6) is 1cm-15cm, a sidewall of cavity (6) is provided with charging aperture (7), mold (4) is all provided with hydraulic stem (8) with the corner place of bed die (5), wherein, coiled material is fixed in mold (4), decoration panel is fixed in bed die (5).
CN201510264986.8A 2014-12-31 2015-05-22 Composite ceramic board facing integrated board and machining technology thereof Active CN104831891B (en)

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CN201520334951.2U Active CN204626840U (en) 2014-12-31 2015-05-22 Composite paint decorative lamination integration plate
CN201520334906.7U Active CN204626838U (en) 2014-12-31 2015-05-22 Composite inorganic synthesis decorative lamination integration plate
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CN106945220A (en) * 2016-01-07 2017-07-14 盛德罗宝节能材料科技股份有限公司 Inorganic non-metallic panel veneer polyurethane insulation and decoration board mold foam production technique
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CN204626840U (en) 2015-09-09
CN204626838U (en) 2015-09-09

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