CN104831891B - Composite ceramic board facing integrated board and machining technology thereof - Google Patents

Composite ceramic board facing integrated board and machining technology thereof Download PDF

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Publication number
CN104831891B
CN104831891B CN201510264986.8A CN201510264986A CN104831891B CN 104831891 B CN104831891 B CN 104831891B CN 201510264986 A CN201510264986 A CN 201510264986A CN 104831891 B CN104831891 B CN 104831891B
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mould
coiled
layer
finish coat
board
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CN104831891A (en
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王浩臻
刘长江
马壮
刘访艺
杜纯宝
王耀西
王炳凯
何文龙
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Wanhua Energysav Science and Technology Group Co Ltd
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Wanhua Energysav Science and Technology Group Co Ltd
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Abstract

The invention relates to a composite ceramic board facing integrated board and a machining technology thereof and belongs to the technical field of building board structures. The machining technology of the composite ceramic board facing integrated board comprises the steps that 1, a material A and a material B are pumped into two storage tanks, and the temperatures of the two storage tanks are both controlled to be within 15 DEG C-50 DEG C; 2, the material A and the material B are pumped into a mixing spear head, the pressure of the mixing spear head is controlled to be within 5 MPa-20 MPa, the material A and the material B are poured onto a facing layer after being fully mixed in the mixing spear head, and the material A and the material B are uniformly foamed on the facing layer; 3, a coiled material and a facing plate, with the mixture of the material A and the material B, obtained in the step 2 are together conveyed into a laminating machine, and foaming, solidifying and pressure maintaining treatments are performed in sequence in the laminating machine; 4, a board obtained in the step 3 is cut according to an actual installing size, and then the energy-saving type composite inorganic synthesized facing integrated board is obtained. According to the composite ceramic board facing integrated board and the machining technology thereof, the heat preservation and water-proof performance are superior, the construction technology is convenient and fast, and the facing layer is not prone to cracking and falling off.

Description

Composite pottery plate decorative lamination integration plate and its processing technology
Technical field
The present invention relates to a kind of composite inorganic synthesis decorative lamination integration plate and its processing technology, belong to building board structure skill Art field.
Background technology
Developing rapidly and the national appearance for advocating the new standard of building energy conservation 65% recently as building industry, people couple The requirement of building exterior wall heat preserving performance, quality and artistic effect also more and more higher.The polyurethane material in all of insulation material Material is mainly cement coiled material and is answered with the favor of the extremely numerous clients of its excellent heat-insulating property, at present polyurethane plate on the market Polyurethane sheet is closed, generally after wall needs that plate face is carried out to carry out exterior trim surface construction, this kind of construction after thin limed construction again on the plate Mode complicated construction technique, not only substantially prolongs the construction period, and finish coat is adopted at the scene with heat-insulation layer and separates construction Mode easily produce hollowing or leakage is viscous, ultimately result in part finish coat cracking, come off and system water resistance is not up to standard etc. Accident, difficult quality control, working security is poor, causes the significant wastage of manpower, material.Additionally, decorative layer is often adopted The materials such as machine-made true mineral varnish, F-C paint, stone material, can not increasingly meet the aesthetic multiple demands of people.
The content of the invention
It is an object of the invention to solve construction period length, complicated construction technique, finish coat that above-mentioned prior art is present It is easy to crack come off, the technical problem that system water resistance is not up to standard, there is provided one kind insulation and water resistance is superior, construction technology just Prompt, the finish coat composite pottery plate decorative lamination integration plate for coming off not easy to crack and its processing technology.
Composite pottery plate decorative lamination integration plate, its be characterized in that including rise interface strengthen and fireproofing function coiled material layer 1, Rise decoration and fireproofing function finish coat 2, by made by polyurethane material heat-insulation layer 3, heat-insulation layer 3 is located at coiled material layer 1 and facing Between layer 2, coiled material layer 1, finish coat 2 are bonding by the caking property that heat-insulation layer 3 is produced in foaming, then Jing pressurize PROCESS FOR TREATMENTs Coiled material layer 1, heat-insulation layer 3, finish coat 2 is set to be combined as a whole, finish coat 2 is ceramic plate;
The coiled material layer 1 is the type interface sheet material being prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is glass Any one in fibre, grid cloth, non-woven fabrics;
The processing technology of composite pottery plate decorative lamination integration plate, it is characterised in that including following procedure of processing:
1st, A material are pumped to respectively in two storage tanks with B material, the temperature in two storage tanks is controlled at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;Its mass fraction For polyalcohol 120-160 parts, water 0.3-3.5 parts, foam stabiliser 1-4 parts, catalyst 1-6 parts, fire retardant 10-40 parts, foaming Agent 5-30 parts;
The polyalcohol be Nanjing Nanjing Si Taipan Chemical Co., Ltd.s production the trade mark for PS-3152 polyalcohol and/ Or the polyalcohol that the trade mark of Zibo Nuo Li chemical companies is 8345;Foam stabiliser is the trade mark of Mitugao New Material Group production For the foam stabiliser of L-6950;Catalyst is from the catalyst that the trade mark of Air Products companies of U.S. production is PC8;Resistance Combustion agent is the fire retardant of the trade mark for TCPP of Jiangsu Yoke Technology Co., Ltd.'s production;Foaming agent has for Yantai China and Sweden chemical industry One fluorine dichloroethanes (HCFC-141b) of limit company production;
B material are poly methylene poly phenyl poly isocyanate;
The poly methylene poly phenyl poly isocyanate selects the 5005 of Huntsman polyurethane company of the U.S., or Yantai PM-200, PM-400 of Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of Bayer companies of Germany;
2nd, by A material and B material in mass ratio 1:(1-2)Be pumped to mixing pipette tips in, mixing pipette tips Stress control 5MPa- 20MPa, A expect to expect to be poured onto after fully mixed on finish coat 2 in pipette tips are mixed with B, make A, B compound on finish coat 2 Uniformly rise;
3rd, by coiled material and step 2)The finish coat 2 with A, B compound of gained is delivered to together in laminating machine, in lamination Foamed successively in machine, solidified, pressurize is processed;
The foamed time is in 5-20s, curing time control in 30s-2min;
The laminating machine wire velocity control is in 2m/min -20m/min;
The laminating machine carrier bar temperature control is at 20 DEG C -70 DEG C;
When the pressurize is processed, the gross thickness of sheet material is compressed to into 2cm -15cm;
4th, according to actual installation size to step 3)The sheet material of gained is cut, and obtains final product Inorganic synthese decorative lamination integration Plate.
The processing technology of composite pottery plate decorative lamination integration plate, it is characterised in that including following procedure of processing:
1st, A material are pumped to respectively in two storage tanks with B material, the temperature control in storage tank is at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;Its mass fraction For polyalcohol 120-160 parts, water 0.3-3.5 parts, foam stabiliser 1-4 parts, catalyst 1-6 parts, fire retardant 10-40 parts, foaming Agent 5-30 parts;
The polyalcohol be Nanjing Nanjing Si Taipan Chemical Co., Ltd.s production the trade mark for PS-3152 polyalcohol and/ Or the polyalcohol that the trade mark of Zibo Nuo Li chemical companies is 8345;Foam stabiliser is the trade mark of Mitugao New Material Group production For the foam stabiliser of L-6950;Catalyst is from the catalyst that the trade mark of Air Products companies of U.S. production is PC8;Resistance Combustion agent is the fire retardant of the trade mark for TCPP of Jiangsu Yoke Technology Co., Ltd.'s production;Foaming agent has for Yantai China and Sweden chemical industry One fluorine dichloroethanes (HCFC-141b) of limit company production;
B material are poly methylene poly phenyl poly isocyanate;
The poly methylene poly phenyl poly isocyanate selects the 5005 of Huntsman polyurethane company of the U.S., or Yantai PM-200, PM-400 of Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of Bayer companies of Germany;
2nd, decoration panel and coiled material are positioned in mould, closed mould, control mold temperature is at 20 DEG C -70 DEG C;
The mould includes rectangular mold 4 and lower mould 5, and between mold 4 and lower mould 5 rectangular closed is provided with Formula cavity 6, the height of cavity 6 is 1cm-15cm, and a surface side wall of cavity 6 is provided with charging aperture 7, mold 4 and lower mould 5 Hydraulic stem 8 is mounted at corner, wherein, coiled material is fixed in mold 4, and decoration panel is fixed in lower mould 5;
3rd, by A material, B material in mass ratio 1:(1-2)Be pumped to mixing pipette tips in, pipette tips Stress control in 5MPa -20MPa, A, B expect to be injected in mould after sufficiently mixing in pipette tips, make A material and B material foaming, curing molding in mould;
Temperature control in the step 3 in mould is at 20-70 DEG C;
4th, pressurize is carried out in mould, temperature during pressurize in mould is maintained at 20-70 DEG C, release after 20-60 minutes, up and down Mould is separated, and composite inorganic synthesis decorative lamination integration plate is taken out.
The composite pottery plate decorative lamination integration plate of the present invention, by polyurethane thermal insulation board and Inorganic synthese decoration panel before upper wall One-shot forming, poor quality's control when overcoming the construction that scene patch finish coat causes, tedious process, long construction period it is scarce Point, enormously simplify construction technology, enough carries out factorial praluction, steady quality, and the present invention and is with polyurethane rigid foam board Heat-insulation layer base material, Inorganic synthese finish coat has fine and smooth texture, has preferable weatherability under natural conditions.The nothing of exterior finish Machine synthesis finish coat is inorganic material, strengthens overall fire protecting performance, has supporting piece and suspension member on integrated plate with body of wall phase Connection, increased the security of system, and Inorganic synthese decoration panel is firmly bonded with heat-insulation layer with finish coat, viscous without hollowing or leakage, It is not easy to crack, come off, security is good, in sum, present configuration design it is ingenious, production technology is simple and direct, convenient and quick construction, There is good application prospect in building field.
Description of the drawings
Fig. 1:The structural representation of composite pottery plate decorative lamination integration plate of the present invention;
Fig. 2:The structural representation of inventive die.
Specific embodiment
The specific embodiment of the present invention is provided below with reference to accompanying drawing, for the present invention is described further.
Embodiment 1
The composite pottery plate decorative lamination integration plate of the present embodiment, fills including playing the coiled material layer 1 of interface enhancing and fireproofing function, rising The finish coat 2 of decorations and fireproofing function, by made by polyurethane material heat-insulation layer 3, heat-insulation layer 3 located at coiled material layer 1 and finish coat 2 it Between, coiled material layer 1, finish coat 2 are bonding by the caking property that heat-insulation layer 3 is produced in foaming, then Jing pressurize PROCESS FOR TREATMENTs make volume Material layer 1, heat-insulation layer 3, finish coat 2 are combined as a whole;Finish coat 2 is the finish coat 2 by made by Inorganic synthese material;Finish coat 2 For ceramic plate;Coiled material layer 1 is the type interface sheet material being prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is glass, grid Any one in cloth, non-woven fabrics.Wherein, with glass as base material made by coiled material layer 1 be glass coiled material, glass coiled material is by hindering Combustion type polymer cement is base fabric, a plurality of glass is increased in base fabric humidification, Jing Guoleng are played to coiled material as reinforcement But the operation such as shaping, curling, packaging is made, and coiled material layer made by with grid cloth as base material is grid cloth coiled material, grid cloth coiled material It is that by raw materials such as cement, mortar, building emulsions on grid, the operation such as Jing cooling shapings, curling, packaging is made, with nothing Spin cloth to make coiled material layer for base material is non-woven fabric coiled material, and non-woven fabric coiled material is to be compressed on flame-proof type polyalcohol rubber cement and non-woven fabrics Together, polymer sheet is made.Wherein, flame-proof type polyalcohol rubber cement includes the raw material of following mass fraction:Cement(150-250) Part, sand(200-300)Part, building emulsion(10-50)Part, fire retardant(10-50)Part, thickener(0.1-1), surfactant (0.1-1)Part, water(50-150)Part.Wherein, building emulsion of the building emulsion from the production of Shanghai Bao Lijia Chemical Co., Ltd.s.
The processing technology of composite pottery plate decorative lamination integration plate, it is characterised in that including following procedure of processing:
1st, A material are pumped to respectively in two storage tanks with B material, the temperature in two storage tanks is controlled at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;Its mass fraction For polyalcohol 120-160 parts, water 0.3-3.5 parts, foam stabiliser 1-4 parts, catalyst 1-6 parts, fire retardant 10-40 parts, foaming Agent 5-30 parts.Wherein, polyalcohol is public for the PS-3152 and/or the vertical chemical industry of Zibo promise of Nanjing Nanjing Si Taipan Chemical Co., Ltd.s The 8345 of department;Foam stabiliser is the L-6950 of Mitugao New Material Group, and catalyst is Air Products companies of the U.S. PC8, i.e. five methyl diethylentriamine(Polycat 520), fire retardant is the TCPP of Jiangsu Yoke Technology Co., Ltd., Foaming agent is the 141b of Yantai China and Sweden chemical industry;
B material be poly methylene poly phenyl poly isocyanate, can select Huntsman polyurethane company of the U.S. 5005, or PM-200, PM-400 of person Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of Bayer companies of Germany Deng;
2nd, by A material and B material in mass ratio 1:(1-2)Be pumped to mixing pipette tips in, mixing pipette tips Stress control 5MPa- 20MPa, A expect to expect to be poured onto after fully mixed on finish coat 2 in pipette tips are mixed with B, make A, B compound on finish coat 2 Uniformly rise;
3rd, by coiled material and step 2)The finish coat 2 with A, B compound of gained is delivered to together in laminating machine, in lamination Foamed successively in machine, solidified, pressurize is processed, foamed time is in 5-20s, curing time control in 30s-2min;Laminating machine Wire velocity control is in 2m/min -20m/min;Laminating machine carrier bar temperature control is at 20 DEG C -70 DEG C;When pressurize is processed, by sheet material Gross thickness be compressed to 2cm -15cm;
4th, according to actual installation size to step 3)The sheet material of gained is cut, and obtains final product energy-saving composite ceramic plate facing one Body plate.
Embodiment 2
The present embodiment is with the difference of embodiment 1:The processing technology of composite pottery plate decorative lamination integration plate, including it is following plus Work step is rapid:
1st, A material are pumped to respectively in two storage tanks with B material, the temperature control in storage tank is at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;
B material are poly methylene poly phenyl poly isocyanate;
2nd, decoration panel and coiled material are positioned in mould, closed mould, control mold temperature is at 20 DEG C -80 DEG C;
The concrete structure of above-mentioned mould is:Including rectangular mold 4 and lower mould 5, mold 4 and lower mould 5 it Between be provided with rectangular closed formula cavity 6, the height of cavity 6 is 1cm-15cm, and a surface side wall of cavity 6 is provided with charging aperture 7, upper mould Hydraulic stem 8 is mounted at tool 4 and the corner of lower mould 5, wherein, coiled material is fixed in mold 4, and decoration panel is fixed on lower mould In tool 5.
3rd, by A material, B material in mass ratio 1:(1-2)Be pumped to mixing pipette tips in, pipette tips Stress control in 5MPa -20MPa, A, B expect to be injected in mould after sufficiently mixing in pipette tips, and the temperature control in mould makes A material and B expect in mould at 20-80 DEG C Foaming, curing molding in tool;
4th, pressurize is carried out in mould, temperature during pressurize in mould is maintained at 20-70 DEG C, release after 20-60 minutes, up and down Mould is separated, and energy-saving composite inorganic synthesis decorative lamination integration plate is taken out.
The composite pottery plate decorative lamination integration plate of the present invention, compared with the existing technology, has the advantages that:
1st, composite pottery plate decorative lamination integration plate of the invention, can carry out factorial praluction, steady quality, before upper wall By polyurethane thermal insulation board and Inorganic synthese finish coat one-shot forming, poor quality when overcoming the construction that scene patch decoration panel causes Control, tedious process, the shortcoming of long construction period, enormously simplify construction technology;
2nd, with polyurethane rigid foam board as heat-insulation layer base material, ceramic plate finish coat has fine and smooth texture, natural bar to the present invention There is preferable weatherability, product insulation, water resistance be superior under part, can meet it is various under the conditions of building heat preserving waterproof Needs;
3rd, the ceramic plate finish coat of exterior finish is inorganic material, strengthens overall fire protecting performance, there is support on integrated plate Part and suspension member are connected with body of wall, increased the security of system, Inorganic synthese decoration panel and heat-insulation layer and finish coat bonding jail Gu, viscous without hollowing or leakage, not easy to crack, come off, security is good, has good application prospect in building field.
In addition to the implementation, raw material and production technology of the invention all can be what is be varied from, all in the present invention Using equivalent or the technical scheme of equivalent transformation form on the basis of technical scheme, the protection domain of application claims is all fallen within Within.

Claims (6)

1. composite pottery plate decorative lamination integration plate, including rise interface strengthen and fireproofing function coiled material layer(1), rise decoration and prevent fires make Finish coat(2), by made by polyurethane material heat-insulation layer(3), heat-insulation layer(3)Located at coiled material layer(1)With finish coat(2)It Between, coiled material layer(1), finish coat(2)By heat-insulation layer(3)The caking property produced in foaming is bonding, then at Jing pressurize techniques Reason makes coiled material layer(1), heat-insulation layer(3), finish coat(2)It is combined as a whole, finish coat(2)For ceramic plate, coiled material layer(1)It is by fire-retardant The type interface sheet material that type polymer cement is prepared from, coiled material layer(1)Base material be glass, grid cloth, non-woven fabrics in it is any one Kind, it is characterised by including following procedure of processing:
1), by A material with B material be pumped to respectively in two storage tanks, the temperature in two storage tanks is controlled at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;Its mass fraction is many First alcohol 120-160 parts, water 0.3-3.5 parts, foam stabiliser 1-4 parts, catalyst 1-6 parts, fire retardant 10-40 parts, foaming agent 5- 30 parts;
B material are poly methylene poly phenyl poly isocyanate;
2), by A material with B material in mass ratio 1:(1-2)Be pumped to mixing pipette tips in, mixing pipette tips Stress control 5MPa- 20MPa, A expect to be poured onto finish coat after fully mixed in pipette tips are mixed with B material(2)On, A, B compound is made in finish coat (2)On uniformly rise;
3), by coiled material and step 2)The finish coat with A, B compound of gained(2)It is delivered to together in laminating machine, in lamination Foamed successively in machine, solidified, pressurize is processed;
4), according to actual installation size to step 3)The sheet material of gained is cut, and obtains final product energy-saving composite inorganic synthesis facing Integrated board.
2. according to the processing technology of the composite pottery plate decorative lamination integration plate described in claim 1, it is characterised in that step 1)Middle institute It is that the polyalcohol of PS-3152 and/or Zibo promise are stood to state the trade mark that polyalcohol is the production of Nanjing Nanjing Si Taipan Chemical Co., Ltd.s The trade mark of chemical company is 8345 polyalcohol;Foam stabiliser is the trade mark of Mitugao New Material Group production for L-6950's Foam stabiliser;Catalyst is from the catalyst that the trade mark of Air Products companies of U.S. production is PC8;Fire retardant is Jiangsu The trade mark of Ya Ke Science and Technology Co., Ltd. production is the fire retardant of TCPP;Foaming agent is the production of Yantai Chemical Co., Ltd. of China and Sweden A fluorine dichloroethanes (HCFC-141b).
3. according to the processing technology of the composite pottery plate decorative lamination integration plate described in claim 1 or 2, it is characterised in that described more sub- Methyl polyphenyl polyisocyanate selects the 5005 of Huntsman polyurethane company of the U.S., or the magnificent chemical groups share in Yantai ten thousand PM-200, PM-400 of Co., Ltd, or 44V40,44V20 of Bayer companies of Germany.
4. according to the processing technology of the composite pottery plate decorative lamination integration plate described in claim 1, it is characterised in that step 3)Middle institute Foamed time is stated in 5-20s, curing time control in 30s-2min;Laminating machine wire velocity control is in 2m/min -20m/min;Layer Press carrier bar temperature control is at 20 DEG C -70 DEG C;When pressurize is processed, the gross thickness of sheet material is compressed to into 2cm -15cm.
5. the processing technology of composite pottery plate decorative lamination integration plate, it is characterised in that including following procedure of processing:
1), by A material with B material be pumped to respectively in two storage tanks, the temperature control in storage tank is at 15 DEG C -50 DEG C;
A material be mixed by polyalcohol, water, foam stabiliser, fire retardant, catalyst, foaming agent it is prepared;
B material are poly methylene poly phenyl poly isocyanate;
2), decoration panel and coiled material be positioned in mould, closed mould, control mold temperature is at 20 DEG C -70 DEG C;
3), by A material, B material in mass ratio 1:(1-2)In being pumped to mixing pipette tips, pipette tips Stress control is in 5MPa -20MPa, A, B Material is injected in mould in pipette tips after sufficiently mixing, makes A material and B material foaming, curing molding in mould;
4), carry out pressurize in mould, temperature during pressurize in mould is maintained at 20-70 DEG C, release after 20-60 minutes, upper and lower mould Tool is separated, and composite inorganic synthesis decorative lamination integration plate is taken out.
6. according to the processing technology of the composite pottery plate decorative lamination integration plate described in claim 5, it is characterised in that step 2)It is described Mould includes rectangular mold(4)With lower mould(5), mold(4)With lower mould(5)Between to be provided with rectangular closed formula empty Chamber(6), cavity(6)Height be 1cm-15cm, cavity(6)A surface side wall be provided with charging aperture(7), mold(4)With under Mould(5)Corner at be mounted on hydraulic stem(8), wherein, coiled material is fixed on mold(4)Interior, decoration panel is fixed on lower mould Tool(5)It is interior.
CN201510264986.8A 2014-12-31 2015-05-22 Composite ceramic board facing integrated board and machining technology thereof Active CN104831891B (en)

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CN201510264986.8A Active CN104831891B (en) 2014-12-31 2015-05-22 Composite ceramic board facing integrated board and machining technology thereof
CN201510264924.7A Pending CN104831889A (en) 2014-12-31 2015-05-22 Composite metal facing integration board and machining technology thereof
CN201510265368.5A Pending CN104818819A (en) 2014-12-31 2015-05-22 Compound varnish facing integrated board and processing technology thereof
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CN104499677A (en) 2015-04-08
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CN104831891A (en) 2015-08-12
CN104831889A (en) 2015-08-12
CN204626840U (en) 2015-09-09

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