CN103866936A - Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof - Google Patents

Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof Download PDF

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Publication number
CN103866936A
CN103866936A CN201410115095.1A CN201410115095A CN103866936A CN 103866936 A CN103866936 A CN 103866936A CN 201410115095 A CN201410115095 A CN 201410115095A CN 103866936 A CN103866936 A CN 103866936A
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brick
wall brick
marble
wall
layer
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CN201410115095.1A
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张尚宇
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Abstract

Disclosed is a thermal-insulating and fireproof marble-surface integrated wall brick. The wall brick is composed of a bottom layer and a surface layer, wherein the bottom layer is a thermal-insulating and fireproof layer and made of high-strength white foam glass bricks, and the surface layer is a wall decoration layer and made of artificial stone. The high-strength white foam glass bricks are mainly made of waste glass and white cement which are cheap and widely available, and rubbish in the environment is disposed as well. The wall brick is easy and convenient to construct and low in cost, and can achieve the thermal insulating and fireproofing effect as well as the wall decoration effect by being laid at a time. Because thermal-insulating and fireproof layer of the wall brick is mainly made of flame-retardant materials such as the glass and the cement, the wall brick is good in fireproofing effect, high in strength and very firm and durable when applied to exterior walls of a building. Because the surface layer is made of the artificial stone, the brick wall has the effect of beautifying the building in addition to the thermal insulating effect and is particularly suitable for exterior walls of a hotel or office building.

Description

Integrated wall brick of a kind of insulated fire marble surface and preparation method thereof
Technical field
The invention belongs to building material field, relate to integrated wall brick of a kind of insulated fire marble surface and preparation method thereof.
Background technology
Wall thermal insulating is often to run in building operations.The heat insulating material using is at present often unsatisfactory.Some fire resistances are poor, and what have is not corrosion-resistant.
Particularly, in the time carrying out skin insulation, maximum problem is that technique is loaded down with trivial details, often need multiple working procedure, otherwise heat insulating material easily comes off.Such as, first will be on wall face blade coating one deck clay, stick insulation layer (normally polystyrene foam warming plate), and then be coated with one deck clay, hang anticreep and be caught or grid cloth, last riveter nail.Because operation is a lot, both spended time was many, and cost is also very high.
Because polystyrene foam warming plate fire resistance is poor, also easily cause fire, intensity is lower in addition, easily damages.
And, when the wall thermal insulating fire proofing material of prior art is used in external wall surface of storied building, not attractive in appearance, often need to finish fireprotection layer, then do decoration of exterior wall, make cost of a building higher.
So, be badly in need of that a kind of cost is low, easy construction, can one-shot forming, and intensity is high, insulated fire wall covering attractive in appearance again simultaneously.
Summary of the invention
The object of the invention is to develop a kind of insulated fire and decorate the wall brick of three kinds of function integrations, simplifying construction, reduce metope processing cost, to reach intensity high, while technique effect attractive in appearance again.
The inventor, through exploring, has developed the integrated wall brick of a kind of insulated fire marble surface, it is characterized in that described wall brick by bottom and surface layer is two-layer forms; Described bottom is insulated fire layer, and surface layer is wall face decorating layer; Described primer is high strength white foamed glass brick, and surface material is artificial stone.
Described high strength white foamed glass brick is by the cavernous vitrified brick of making through high temperature sintering containing the raw material of glass dust, white cement and magnesium carbonate, it is characterized in that also containing in described raw material carborundum; Described glass dust is the powder that various discarded glass are made.
Described artificial stone is selected from artificial marble, quartz, man-made stone hilllock stone etc.Preferably artificial marble.Can select various artificial marbles, as cement mo(u)ld, polyester-type, compound and slug type artificial marble.Wherein preferably adopt polyester artificial marble, take unsaturated polyester (UP) as cementing agent, be uniformly mixed with quartz sand, marble, calcite in powder etc., cast molding produces solidification under curing compound effect, makes through operations such as the demoulding, oven dry, polishings.
Stone surface can imitate marmorean surface texture and process, and its floral designs can be controlled definite by designer voluntarily.And artificial marble is lightweight, intensity is high, thin thickness, and good corrosion resistance, antipollution, and have good workability, can make the shapes such as arc, curved surface, easy construction.
In the time that the integrated wall brick of insulated fire marble surface of the present invention is used for exterior wall, for preventing the erosion of ultraviolet radiation and external environment, also can manufactures and contain ultraviolet (UV) resistant agent, ageing-resistant artificial marble surface layer.
The thickness of the integrated wall of insulated fire marble surface of the present invention can manufacture and design according to actual needs, and common described underlayer thickness is 50-70mm, and surface thickness is 2-5mm.
The present invention also provides the preparation method of the integrated wall brick of a kind of insulated fire marble surface, it is characterized in that preparing one deck artificial stone on white foamed glass brick surface.
Described white foamed glass brick obtains as follows:
1) preparation premix: be 100 parts, glass dust, magnesium carbonate 2-4 part, white cement 5-8 part, the mixing of carborundum 0.5-1.5 part more than 200 orders by granularity, add 30 parts of water, stir, described part is weight portion;
2) high temperature foaming: the premix that packs mould into is placed in to high temperature sintering furnace, fires 1-3 hour at 800-900 ℃, make material foaming, moulding;
3) material of foaming, moulding is cut by required area and thickness.
The method that one deck artificial stone is prepared on described vitrified brick surface is the various raw materials of making artificial stone material to be mixed to rear spraying or water to cast from described white foamed glass brick surface, after cured, at 70-95 ℃ of temperature, dries, finally by surface finish polishing.
In described preparation method, described artificial stone comprises artificial marble, quartz, man-made stone hilllock stone.In described artificial stone's raw material, can contain ultraviolet (UV) resistant agent, age resister.
When artificial stone prepares behind white foamed glass brick surface, bottom (insulated fire layer) is combined closely with surface layer (wall face decorating layer) joint, and two layers almost integral, and layering can not come off.
Advantage of the present invention:
1, construction is very easy
Due to the existing insulated fire layer of wall brick of the present invention, there is again wall face decorating layer, so construction is very easy, pastes a wall brick and both solved insulated fire problem, made again the decoration of metope simultaneously, can one-shot forming when construction.
2, use cost is low
While construction with wall brick of the present invention, do not need twice blade coating clay, do not need to hang slip-off preventing grid cloth, only need play one time glue when construction, after patch block, every brick is played 1-2 rivet, just can guarantee that wall brick is firm, can not come off.
3, twice laid, is conducive to environmental protection
The main component of heat insulating material of the present invention is sharp discarded glass, not only cost of material low, originate widely, also processed the rubbish in environment, benefit the nation and the people.
4, flameproof effect is good
Because the primary raw material of wall brick of the present invention be can fuel the flame retardant such as glass, cement, no matter be in construction or use procedure, will never spontaneous combustion, flameproof effect is almost perfectly safe.
5, intensity is high
Because adopt glass, cement as insulation layer, the intensity of the common organic matter foam heat-insulation layer of strength ratio is high a lot, very sturdy and durable as skin.
6, attractive in appearance, and do not fade for the resistance to solar radiation of exterior wall is not aging
The surface layer of wall brick of the present invention is stone material, can, according to different needs, add not homochromy dyestuff, is made into different color and various decorative pattern, is attached to surface of wall very attractive in appearance.Add after ultraviolet (UV) resistant agent and age resistor, do not fade for the resistance to solar radiation of exterior wall is not aging
The specific embodiment
The preparation method of the integrated wall brick of embodiment 1 insulated fire marble surface, is characterized in that preparing one deck artificial stone on white foamed glass brick surface.
1, preparation high strength white foamed glass brick
Obtain as follows:
1) preparation premix: be 1 part of mixing of 25 parts of 3 parts, 100 parts, glass dust, magnesium carbonate, white cements, carborundum more than 100 orders by granularity, add 30 parts of water, stir, described part is weight portion;
2) high temperature foaming: the premix that packs mould into is placed in to high temperature sintering furnace, fires 2 hours at 800-900 ℃, make material foaming, moulding;
3) material of foaming, moulding is cut by required area (400 × 600mm) and thickness (3mm).
2, prepare marble surface
With unsaturated resin As cementing agent, mix and be mixed into after pasty state with the Stir such as quartz sand, quartzy sand grains, quartz powder, Pouring Cast on the high strength white foamed glass brick of step 1, thickness 3mm, after moulding, the raw solidification of Productivity under curing Elixirs effect.
After cured, at 80-95 ℃ of temperature, dry, finally with polishing by surface finish polishing.
Raw materials used proportioning is as follows:
25 parts of unsaturated resins, 20 parts of 1mm quartz sands, 15 parts of 1-3mm quartz sand grains, 40 parts of 400 order quartz powders, dyestuff appropriate (dye dosage is color and the depth needing according to user, determines the amount adding).
The product surface obtaining appears to have three-dimensional surface granular sensation.
3, the integrated wall brick of insulated fire marble surface is for the construction of wall face
At the first blade coating one deck of wall face clay, on clay, paste the integrated wall brick of insulated fire marble surface.
Above make a call to two holes at every brick (400 × 600mm), the degree of depth of punching is that, through brick body, hole is squeezed in skin walls concrete; Exterior wall tile is fixed in walls concrete with expansion bolt.
Prepare burden and add curing compound with the marble of step 2, become sticky pastel, with 2 holes of its shutoff brick face, after curing being dried, surface finish is polished.In full accord before processing rear surface decorative pattern and not punching, do not see punching vestige.

Claims (10)

1. the integrated wall brick of insulated fire marble surface, is characterized in that described wall brick by bottom and surface layer is two-layer forms; Described bottom is insulated fire layer, and surface layer is wall face decorating layer; Described primer is high strength white foamed glass brick, and surface material is artificial stone.
2. wall brick according to claim 1, described high strength white foamed glass brick is by the cavernous vitrified brick of making through high temperature sintering containing the raw material of glass dust, white cement and magnesium carbonate, it is characterized in that also containing in described raw material carborundum; Described glass dust is the powder that various discarded glass are made.
3. wall brick according to claim 1, described artificial stone is selected from artificial marble, quartz, man-made stone hilllock stone.
4. wall brick according to claim 3, described artificial stone is contained ultraviolet (UV) resistant agent, ageing-resistant artificial marble.
5. according to arbitrary described wall brick in claim 1-4, described underlayer thickness is 50-70mm, and surface thickness is 2-5mm.
6. a preparation method for the integrated wall brick of insulated fire marble surface, is characterized in that preparing one deck artificial stone on white foamed glass brick surface.
7. preparation method according to claim 6, described white foamed glass brick obtains as follows:
1) preparation premix: be 100 parts, glass dust, magnesium carbonate 2-4 part, white cement 5-8 part, the mixing of carborundum 0.5-1.5 part more than 200 orders by granularity, add 30 parts of water, stir, described part is weight portion;
2) high temperature foaming: the premix that packs mould into is placed in to high temperature sintering furnace, fires 1-3 hour at 800-900 ℃, make material foaming, moulding;
3) material of foaming, moulding is cut by required area and thickness.
8. preparation method according to claim 6, the method that one deck artificial stone is prepared on described vitrified brick surface is to be sprayed at described white foamed glass brick surface after the various raw materials of making artificial stone material are mixed, after cured, at 70-95 ℃ of temperature, dry, finally by surface finish polishing.
9. preparation method according to claim 8, described artificial stone comprises artificial marble, quartz, man-made stone hilllock stone.
10. preparation method according to claim 9, described artificial stone is contained ultraviolet (UV) resistant agent, ageing-resistant artificial marble.
CN201410115095.1A 2014-03-25 2014-03-25 Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof Pending CN103866936A (en)

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CN201410115095.1A CN103866936A (en) 2014-03-25 2014-03-25 Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108314426A (en) * 2018-02-11 2018-07-24 大连长兴恒泰新材料科技有限公司 A kind of moisture-proof sound insulation heat insulation decorative integrated board
CN108483995A (en) * 2018-05-28 2018-09-04 嘉兴涌锦服饰有限公司 A kind of production method of artificial quartz stone plate

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CN101880128A (en) * 2010-07-02 2010-11-10 陕西科技大学 Method for preparing lightweight high-strength foam glass
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Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2623764Y (en) * 2003-05-06 2004-07-07 屈培元 Step shaped foam glass thermal insulation walltile
CN1931779A (en) * 2006-10-13 2007-03-21 北京工业大学 Color light wall tile and its making process
CN101125761A (en) * 2007-07-12 2008-02-20 大连理工大学 Method for preparing foam glass brick based on boric sludge
CN101255049A (en) * 2008-03-17 2008-09-03 石磊 Flexible tapestry brick of external wall outer insulation system and production method thereof
CN101307633A (en) * 2008-07-16 2008-11-19 王晓东 Heat insulation decoration integrated brick and method of manufacture
CN102101786A (en) * 2009-12-22 2011-06-22 株式会社伊奈 Raw material for lightweight foam face brick, lightweight foam face brick and manufacturing method thereof
CN102190427A (en) * 2010-03-04 2011-09-21 上海库美信息技术有限公司 Method for remanufacturing lightweight glass bricks from recovered glass
CN101880128A (en) * 2010-07-02 2010-11-10 陕西科技大学 Method for preparing lightweight high-strength foam glass

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108314426A (en) * 2018-02-11 2018-07-24 大连长兴恒泰新材料科技有限公司 A kind of moisture-proof sound insulation heat insulation decorative integrated board
CN108314426B (en) * 2018-02-11 2020-12-01 大连长兴恒泰新材料科技有限公司 Dampproofing sound insulation thermal-insulation decorative integrated board
CN108483995A (en) * 2018-05-28 2018-09-04 嘉兴涌锦服饰有限公司 A kind of production method of artificial quartz stone plate

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