CN108314426A - A kind of moisture-proof sound insulation heat insulation decorative integrated board - Google Patents

A kind of moisture-proof sound insulation heat insulation decorative integrated board Download PDF

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Publication number
CN108314426A
CN108314426A CN201810141268.5A CN201810141268A CN108314426A CN 108314426 A CN108314426 A CN 108314426A CN 201810141268 A CN201810141268 A CN 201810141268A CN 108314426 A CN108314426 A CN 108314426A
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moisture
proof sound
parts
glaze
glass
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CN108314426B (en
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陈明军
李海峰
于翰峰
李明静
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Changxin Dalian Hengtai New Mstar Technology Ltd
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Changxin Dalian Hengtai New Mstar Technology Ltd
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Abstract

The invention discloses a kind of moisture-proof sound insulation heat insulation decorative integrated boards, including inorganic moisture-proof sound-insulating layer and decorative layer, the inorganic moisture-proof sound-insulating layer, component includes 50~75 parts of glass pumice particle, 8~16 parts of cullet in parts by weight, 5~15 parts of ceramic powder, 2~10 parts of flyash, 0.7~5 part of foaming agent, 0.1~8 part of cosolvent, 0.2~5 part of antimony oxide, 0.3~5 part of zinc oxide, 0.1~3 part of pelelith, 0.1~5 part of diatom ooze.The raw material such as present invention application cullet produce thermal insulation material, once sintered molding, simple production process, the functionality of thermal insulation board is increased simultaneously, examination criteria is JG/T 469 2015, A grades of fire-protection rating, and the parameters such as thermal coefficient, heat storage coefficient, compression strength, flexural strength, water absorption, moisture permeable coefficient, alkali resistance reach high standard.

Description

A kind of moisture-proof sound insulation heat insulation decorative integrated board
Technical field
The present invention relates to a kind of moisture-proof sound insulation heat insulation decorative integrated boards, belong to heat insulating decorative board technical field.
Background technology
Currently used inorganic heat insulation material has a single function, it is difficult to while meeting heat preservation, fire prevention, waterproof and other performances Demand, and the multifunctional integrated plate such as thermal-insulating waterproof fire-retardant decorative is undoubtedly thermal insulation material development trend.Existing inorganic heat preservation dress Integral material is adornd, decorative cover needs to connect by modes such as binder, connector or self-adhesives, and production technology is complicated, uses Short life.
Invention content
The purpose of the present invention is to provide a kind of moisture-proof sound insulation heat insulation decorative integrated boards, to solve to carry in above-mentioned background technology The problem of going out.
The present invention provides a kind of moisture-proof sound insulation heat insulation decorative integrated board, it is characterised in that：Including inorganic moisture-proof sound-insulating Layer and decorative layer, the inorganic moisture-proof sound-insulating layer are the moisture-proof sound-insulating layer of glass pumice,
The moisture-proof sound-insulating layer of glass pumice is micropore glass pumice thermal insulation board, and component includes glass in parts by weight 50~75 parts of pumice particle, 8~16 parts of cullet, 5~15 parts of ceramic powder, 2~10 parts of flyash, 0.7~5 part of foaming agent help 0.1~8 part of solvent, 0.2~5 part of antimony oxide, 0.3~5 part of zinc oxide, 0.1~3 part of pelelith, 0.1~5 part of diatom ooze.
Further, in the above-mentioned technical solutions, the decorative layer be tempered glass, eggshell china piece, haydite, glass bead, Short glass fiber polymer mortar face layer, glaze or lacquer, wherein glaze are low bulk lithium zironium glaze, Turquoise blue color glaze, coarse-grain depth The reddish shallow brown mat glaze of green mat glaze, phosphate opal glaze, coarse-grain, milkiness crack glaze, it is one such.
Further, in the above-mentioned technical solutions, inorganic moisture-proof sound-insulating layer and decorative layer thickness be respectively 15mm~ 80mm, 1~10mm.
The present invention provides above-mentioned moisture-proof sound insulation heat insulation decorative one plate producing process, comprises the steps of,
1) raw material mixing and ball milling：The moisture-proof sound-insulating layer of glass pumice claims respectively according to raw-material weight number Weight, mixing, using siccative mixing and ball milling；
2) winnowing machine selects powder：Mixture particle degree is up to more than 100 mesh；
3) cloth：The diaphragm capsule of releasing agent will have been smeared, after the mixed-powder that cloth thickness is 5~60mm smoothes out, cutting has been put and completes Decorative layer glass plate or eggshell china piece；
4) it is burnt into：The diaphragm capsule being ready to complete is put into firing furnace and is sintered；
5) it processes：By sinter after annealing is cooling, cutting, polishing form finished goods, detect and close by national standard It is put in storage after lattice.
When in step 3 decorative layer be glaze or lacquer when, mixed-powder smooth out, after compacting, then 0.5~5mm of cloth glaze Material or lacquer；
Further, in the above-mentioned technical solutions, step 4, which is sintered, includes：Warm-up phase, softening stress-displacement stage, foaming stages and Annealing stage obtains sintering puffing foaming heating object；Temperature wherein in warm-up phase sintering furnace is 450~550 DEG C, when continuing Between be 10~20min；Temperature in softening stress-displacement stage sintering furnace is 680~720 DEG C, and the duration is 20~30min；Foaming stages Temperature in sintering furnace is 985~1250 DEG C, and the duration is 30~40min；Temperature in annealing stage sintering furnace is 250~ 380 DEG C, the duration is 120~200min.
Further, in the above-mentioned technical solutions, examination criteria described in step 5 by JG/T 469-2015 technology requirement It is detected.
Further, in the above-mentioned technical solutions, glass pumice particle is that additive is added by raw material of glass to carry out It is sintered puffing, is broken into glass pumice.
Invention advantageous effect
The raw material such as present invention application cullet produce thermal insulation material, once sintered molding, and simple production process increases simultaneously It is JG/T 469-2015, A grades of fire protection flame retarding grade, and thermal coefficient, accumulation of heat system to have added the functionality of thermal insulation board, examination criteria The parameters such as number, compression strength, flexural strength, water absorption, moisture permeable coefficient, alkali resistance reach high standard.Heat preservation and surface of wall It easily fixes, intensity is high, construction is simple.
Specific implementation mode
Following nonlimiting examples can make those skilled in the art be more fully understood the present invention, but not with Any mode limits the present invention.
Embodiment 1
For ease of more fully understanding the present invention, it is illustrated by the following examples, these examples belong to the protection of the present invention Range, but do not limit the scope of the invention.
Embodiment 1
A kind of inorganic moisture-proof thermal insulation board, including 63.5 parts of glass pumice particle, 10 parts of cullet, 12 parts of ceramic powder, fine coal 2 parts of ash, 2.5 parts of foaming agent, 2 parts of cosolvent, 2 parts of antimony oxide, 2 parts of zinc oxide, 2 parts of pelelith, 2 parts of diatom ooze.
Based on the above, moisture-proof sound insulation heat insulation decorative one plate producing process, comprises the steps of,
1) raw material mixing and ball milling：It weighs, mix respectively according to raw material percentages, using siccative mixing and ball milling；
2) winnowing machine selects powder：Mixture particle degree is up to more than 100 mesh；
3) cloth：After the mixed-powder floating that the diaphragm capsule cloth 12mm of releasing agent will have been smeared, the glass plate that cutting is completed is put；
4) it is burnt into：The diaphragm capsule being ready to complete is put into firing furnace, wherein the temperature in warm-up phase sintering furnace is 480 DEG C, duration 10min；Temperature in softening stress-displacement stage sintering furnace is 700 DEG C, duration 30min；Foaming stages are sintered Temperature in stove is 1010 DEG C, duration 40min；Temperature in annealing stage sintering furnace is 300 DEG C, and the duration is 150min；
5) it processes：By sinter after annealing is cooling, cutting, polishing form finished goods；
Finished goods is detected by the technology requirement of JG/T 469-2015, is by detection data：
Project Performance indicator
Thermal coefficient (25 DEG C), W/ (m2·k) 0.03
Heat storage coefficient, W/ (m2·k) 0.75
Compression strength, MPa 0.78
Flexural strength, MPa 0.55
Water absorption, kg/m2 0.15
Moisture permeable coefficient, ng/ (Pams) 0.018
Alkali resistance, kg/m2 0.36
Thermal shock resistance Plate is through 3 thermal shock resistance tests, the disrepair phenomenons such as not cracked, peeling, fracture.
Embodiment 2
A kind of inorganic moisture-proof thermal insulation board, including 68.0 parts of glass pumice particle, 8 parts of cullet, 10 parts of ceramic powder, flyash 5 parts, 2.5 parts of foaming agent, 1.8 parts of cosolvent, 1.8 parts of antimony oxide, 1.8 parts of zinc oxide, 1.8 parts of pelelith, diatom ooze 2.8 Part.
Based on the above, moisture-proof sound insulation heat insulation decorative one plate producing process, comprises the steps of,
1) raw material mixing and ball milling：It weighs, mix respectively according to raw material percentages, using siccative mixing and ball milling；
2) winnowing machine selects powder：Mixture particle degree is up to more than 100 mesh；
3) cloth：By after the mixed-powder screeding and compaction of diaphragm capsule cloth 20mm for having smeared releasing agent, the low bulk lithium zirconium of 3mm is spread Glaze；
4) it is burnt into：The diaphragm capsule being ready to complete is put into firing furnace, wherein the temperature in warm-up phase sintering furnace is 500 DEG C, duration 12min；Temperature in softening stress-displacement stage sintering furnace is 710 DEG C, duration 28min；Foaming stages are sintered Temperature in stove is 1005 DEG C, duration 42min；Temperature in annealing stage sintering furnace is 300 DEG C, and the duration is 150min；
5) it processes：By sinter after annealing is cooling, cutting, polishing form finished goods；
Finished goods is detected by the technology requirement of JG/T 469-2015, is by detection data：
Project Performance indicator
Thermal coefficient (25 DEG C), W/ (m2·k) 0.04
Heat storage coefficient, W/ (m2·k) 0.78
Compression strength, MPa 0.82
Flexural strength, MPa 0.58
Water absorption, kg/m2 0.18
Moisture permeable coefficient, ng/ (Pams) 0.018
Alkali resistance, kg/m2 0.38
Thermal shock resistance Plate is through 3 thermal shock resistance tests, the disrepair phenomenons such as not cracked, peeling, fracture.
Embodiment 3
A kind of inorganic moisture-proof thermal insulation board, including 66.5 parts of glass pumice particle, 8 parts of cullet, 8 parts of ceramic powder, flyash 7 Part, 2 parts of foaming agent, 0.8 part of cosolvent, 1.8 parts of antimony oxide, 0.5 part of zinc oxide, 0.4 part of pelelith, 2.5 parts of diatom ooze.
Based on the above, moisture-proof sound insulation heat insulation decorative one plate producing process, comprises the steps of,
1) raw material mixing and ball milling：It weighs, mix respectively according to raw material percentages, using siccative mixing and ball milling；
2) winnowing machine selects powder：Mixture particle degree is up to more than 100 mesh；
3) cloth：By after the mixed-powder screeding and compaction of diaphragm capsule cloth 18mm for having smeared releasing agent, paving reality 0.8mm phosphate is newborn White glaze；
4) it is burnt into：The diaphragm capsule being ready to complete is put into firing furnace, wherein the temperature in warm-up phase sintering furnace is 500 DEG C, duration 12min；Temperature in softening stress-displacement stage sintering furnace is 710 DEG C, duration 28min；Foaming stages are sintered Temperature in stove is 1005 DEG C, duration 42min；Temperature in annealing stage sintering furnace is 300 DEG C, and the duration is 150min；
5) it processes：By sinter after annealing is cooling, cutting, polishing form finished goods；
Finished goods is detected by the technology requirement of JG/T 469-2015, is by detection data：
Project Performance indicator
Thermal coefficient (25 DEG C), W/ (m2·k) 0.04
Heat storage coefficient, W/ (m2·k) 0.85
Compression strength, MPa 0.87
Flexural strength, MPa 0.6
Water absorption, kg/m2 0.25
Moisture permeable coefficient, ng/ (Pams) 0.025
Alkali resistance, kg/m2 0.48
Thermal shock resistance Plate is through 3 thermal shock resistance tests, the disrepair phenomenons such as not cracked, peeling, fracture.
By example 1-3 it is found that the thermal coefficient of the moisture-proof sound insulation heat insulation decorative integrated board of the present invention is 0.03~0.04W/ (m2K), heat storage coefficient is 0.72~0.85W/ (m2K), compression strength be 0.75~0.87MPa, flexural strength be 0.52~ 0.6MPa, water absorption are 0.12~0.25kg/m2, moisture permeable coefficient is 0.015~0.025ng/ (Pams), and alkali resistance is 0.32~0.48kg/m2, and production board have passed through 3 thermal shock resistance tests, not cracked, peel off, the disrepair phenomenons such as fracture, respectively Item function is good.

Claims (5)

1. a kind of moisture-proof sound insulation heat insulation decorative integrated board, it is characterised in that：Including inorganic moisture-proof sound-insulating layer and decorative layer, institute It is the moisture-proof sound-insulating layer of glass pumice to state inorganic moisture-proof sound-insulating layer,
The moisture-proof sound-insulating layer of glass pumice is micropore glass pumice thermal insulation board, and component includes glass pumice in parts by weight 50~75 parts of particle, 8~16 parts of cullet, 5~15 parts of ceramic powder, 2~10 parts of flyash, 0.7~5 part of foaming agent, cosolvent 0.1~8 part, 0.2~5 part of antimony oxide, 0.3~5 part of zinc oxide, 0.1~3 part of pelelith, 0.1~5 part of diatom ooze.
2. moisture-proof sound insulation heat insulation decorative integrated board according to claim 1, it is characterised in that：The decorative layer is tempering glass Glass, eggshell china piece, haydite, glass bead, short glass fiber polymer mortar face layer, glaze or lacquer, wherein glaze are selected from low bulk The reddish shallow brown mat glaze of lithium zironium glaze, Turquoise blue color glaze, the dark green mat glaze of coarse-grain, phosphate opal glaze, coarse-grain, milkiness are split One kind in line glaze.
3. moisture-proof sound insulation heat insulation decorative integrated board according to claim 1, it is characterised in that：Inorganic moisture-proof sound-insulating layer and Decorative layer thickness is respectively 15mm~80mm, 1~10mm.
4. moisture-proof sound insulation heat insulation decorative one plate producing process, comprises the steps of as described in claims 1 to 3 any one,
1) raw material mixing and ball milling：The moisture-proof sound-insulating layer of glass pumice is weighed according to raw-material weight number, is mixed respectively It closes, using siccative mixing and ball milling；
2) winnowing machine selects powder：Mixture particle degree is up to more than 100 mesh；
3) cloth：The diaphragm capsule of releasing agent will have been smeared, after the mixed-powder that cloth thickness is 5~60mm smoothes out, has put the dress that cutting is completed Adorn layer glass plate or eggshell china piece；
4) it is burnt into：The diaphragm capsule being ready to complete is put into firing furnace and is sintered；
5) it processes：By sinter after annealing is cooling, cutting, polishing form finished goods.
When in step 3 decorative layer be glaze or lacquer when, mixed-powder smooth out, after compacting, then the glaze of 0.5~5mm of cloth or Lacquer.
5. according to the method described in claim 4, it is characterized in that step 4 sintering includes：Warm-up phase, softening stress-displacement stage, foaming Stage and annealing stage obtain sintering puffing foaming heating object；Temperature wherein in warm-up phase sintering furnace is 450~550 DEG C, Duration is 10~20min；Temperature in softening stress-displacement stage sintering furnace is 680~720 DEG C, and the duration is 20~30min；Hair Temperature in bubble stage sintering furnace is 985~1250 DEG C, and the duration is 30~40min；Temperature in annealing stage sintering furnace It it is 250~380 DEG C, the duration is 120~200min.
CN201810141268.5A 2018-02-11 2018-02-11 Dampproofing sound insulation thermal-insulation decorative integrated board Active CN108314426B (en)

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CN102964143A (en) * 2012-11-29 2013-03-13 山西安晟科技发展有限公司 Method for preparing foamed ceramic insulation board by waste glass ceramic wafer
CN103866936A (en) * 2014-03-25 2014-06-18 张尚宇 Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof
CN104612356A (en) * 2014-12-30 2015-05-13 北京璞晶科技有限公司 Inorganic heat preserving decorating building plate
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CN102964143A (en) * 2012-11-29 2013-03-13 山西安晟科技发展有限公司 Method for preparing foamed ceramic insulation board by waste glass ceramic wafer
CN103866936A (en) * 2014-03-25 2014-06-18 张尚宇 Thermal-insulating and fireproof marble-surface integrated wall brick and making method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109206119A (en) * 2018-10-30 2019-01-15 中投（天津）热力股份有限公司 A kind of moisture-proof thermal insulation material and preparation method thereof

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