CN104801651A - 涉及锻造和两阶段冷挤压过程的双重牙形态齿轮制造方法 - Google Patents
涉及锻造和两阶段冷挤压过程的双重牙形态齿轮制造方法 Download PDFInfo
- Publication number
- CN104801651A CN104801651A CN201410445947.3A CN201410445947A CN104801651A CN 104801651 A CN104801651 A CN 104801651A CN 201410445947 A CN201410445947 A CN 201410445947A CN 104801651 A CN104801651 A CN 104801651A
- Authority
- CN
- China
- Prior art keywords
- gear
- thread form
- cold extrusion
- form state
- forging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000641 cold extrusion Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000005242 forging Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 230000008569 process Effects 0.000 title claims abstract description 12
- 230000009977 dual effect Effects 0.000 claims description 37
- 238000000465 moulding Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000010273 cold forging Methods 0.000 claims description 8
- 229910019142 PO4 Inorganic materials 0.000 claims description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 7
- 239000010452 phosphate Substances 0.000 claims description 7
- 238000003754 machining Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 230000003319 supportive effect Effects 0.000 claims description 4
- 238000005255 carburizing Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005496 tempering Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000750 progressive effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 108010022579 ATP dependent 26S protease Proteins 0.000 description 1
- 235000012364 Peperomia pellucida Nutrition 0.000 description 1
- 240000007711 Peperomia pellucida Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- -1 structural strength Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F15/00—Methods or machines for making gear wheels of special kinds not covered by groups B23F7/00 - B23F13/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49462—Gear making
- Y10T29/49467—Gear shaping
- Y10T29/49474—Die-press shaping
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Gears, Cams (AREA)
- Gear Processing (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN219/DEL/2014 | 2014-01-24 | ||
| IN219DE2014 IN2014DE00219A (enExample) | 2014-01-24 | 2014-01-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104801651A true CN104801651A (zh) | 2015-07-29 |
Family
ID=51176049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410445947.3A Pending CN104801651A (zh) | 2014-01-24 | 2014-09-03 | 涉及锻造和两阶段冷挤压过程的双重牙形态齿轮制造方法 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20150209881A1 (enExample) |
| EP (1) | EP2898965A1 (enExample) |
| JP (1) | JP2015136736A (enExample) |
| KR (1) | KR20150088688A (enExample) |
| CN (1) | CN104801651A (enExample) |
| IN (1) | IN2014DE00219A (enExample) |
| TW (1) | TW201529272A (enExample) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967687A (zh) * | 2019-03-28 | 2019-07-05 | 常州市爱伦机械有限公司 | 一种齿轮锻造废料回收再加工装置 |
| CN117483634A (zh) * | 2023-12-29 | 2024-02-02 | 常州日恒通用航空有限公司 | 一种齿轮制造用挤压成型设备 |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483187A (zh) * | 2019-01-03 | 2019-03-19 | 盐城金刚星精密锻造有限公司 | 一种大规格弧齿锥齿轮近净成型工艺 |
| NL2023814B1 (en) * | 2019-09-11 | 2021-05-17 | Vcst Ind Products Bvba | Method for manufacturing a stepped gear made from one workpiece |
| CH716805B1 (de) * | 2020-01-22 | 2021-05-31 | Reishauer Ag | Bearbeitung eines Werkstücks mit zwei Verzahnungen. |
| CN114042851B (zh) * | 2021-11-10 | 2023-11-14 | 宁波固强机械有限公司 | 一种用于制造螺杆头的模具套件及螺杆头的制造方法 |
| WO2024247037A1 (ja) * | 2023-05-29 | 2024-12-05 | 株式会社ジェイテクト | 歯車研削加工方法 |
| CN116571819B (zh) * | 2023-07-12 | 2023-12-08 | 陕西法士特齿轮有限责任公司 | 一种提高齿轮疲劳强度和胶合承载能力的加工方法 |
| CN116922009A (zh) * | 2023-07-27 | 2023-10-24 | 江苏太平洋精锻科技股份有限公司 | 一种耳形锁板零件的制造方法 |
| CN119281998B (zh) * | 2024-11-12 | 2025-10-31 | 中国机械总院集团郑州机械研究所有限公司 | 一种全齿高超大模数直齿轮锻件及其成形装置 |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61296926A (ja) * | 1985-06-25 | 1986-12-27 | Tsubakimoto Chain Co | 板金製２段歯付プ−リの製造方法 |
| JPS6228040A (ja) * | 1985-07-31 | 1987-02-06 | Nissan Motor Co Ltd | 歯車の押出成形方法 |
| US4773248A (en) * | 1987-02-05 | 1988-09-27 | Kabushiki Kaisha Yokoyama Seisakusho | Process for manufacturing a part having a tooth profile and boss |
| US5363714A (en) * | 1992-01-14 | 1994-11-15 | O-Oka Forge Co., Ltd. | Gear product |
| JPH09112659A (ja) * | 1995-10-19 | 1997-05-02 | Aichi Mach Ind Co Ltd | ギヤの製造方法 |
| EP0925857A3 (en) * | 1997-12-26 | 2001-05-09 | Metalart Corporation | Speed gear and manufacturing method and apparatus for it |
| JP2004261859A (ja) * | 2003-03-04 | 2004-09-24 | Hitachi Ltd | 車両の摩擦攪拌接合方法、その装置及び摩擦攪拌接合用構造部材 |
| US20070224075A1 (en) * | 2006-03-24 | 2007-09-27 | Gkn Sinter Metals, Inc. | Forged carburized powder metal part and method |
| CN101232960A (zh) * | 2005-08-31 | 2008-07-30 | 爱信艾达株式会社 | 环状部件的制造方法以及带腿环状部件 |
| JP2009285688A (ja) * | 2008-05-29 | 2009-12-10 | Kondoo Seikoo Kk | 中空歯形部品の製造方法 |
| DE102011110169A1 (de) * | 2011-08-13 | 2013-02-14 | Volkswagen Aktiengesellschaft | Verfahren zur Herstellung eines Schaltrads für ein Schaltgetriebe sowie nach diesem Verfahren herstellbares Schaltrad. |
| CN103038548A (zh) * | 2010-06-21 | 2013-04-10 | 大冈技研株式会社 | 自由曲面齿轮 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4783544B2 (ja) * | 2003-02-28 | 2011-09-28 | 大岡技研株式会社 | 鍛造成形品および鍛造成形品の製造方法ならびに装置 |
-
2014
- 2014-01-24 IN IN219DE2014 patent/IN2014DE00219A/en unknown
- 2014-02-13 US US14/179,904 patent/US20150209881A1/en not_active Abandoned
- 2014-02-27 TW TW103106720A patent/TW201529272A/zh unknown
- 2014-03-03 JP JP2014040916A patent/JP2015136736A/ja active Pending
- 2014-03-11 KR KR1020140028043A patent/KR20150088688A/ko not_active Ceased
- 2014-06-06 EP EP14171486.5A patent/EP2898965A1/en not_active Withdrawn
- 2014-09-03 CN CN201410445947.3A patent/CN104801651A/zh active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61296926A (ja) * | 1985-06-25 | 1986-12-27 | Tsubakimoto Chain Co | 板金製２段歯付プ−リの製造方法 |
| JPS6228040A (ja) * | 1985-07-31 | 1987-02-06 | Nissan Motor Co Ltd | 歯車の押出成形方法 |
| US4773248A (en) * | 1987-02-05 | 1988-09-27 | Kabushiki Kaisha Yokoyama Seisakusho | Process for manufacturing a part having a tooth profile and boss |
| US5363714A (en) * | 1992-01-14 | 1994-11-15 | O-Oka Forge Co., Ltd. | Gear product |
| JPH09112659A (ja) * | 1995-10-19 | 1997-05-02 | Aichi Mach Ind Co Ltd | ギヤの製造方法 |
| EP0925857A3 (en) * | 1997-12-26 | 2001-05-09 | Metalart Corporation | Speed gear and manufacturing method and apparatus for it |
| JP2004261859A (ja) * | 2003-03-04 | 2004-09-24 | Hitachi Ltd | 車両の摩擦攪拌接合方法、その装置及び摩擦攪拌接合用構造部材 |
| CN101232960A (zh) * | 2005-08-31 | 2008-07-30 | 爱信艾达株式会社 | 环状部件的制造方法以及带腿环状部件 |
| US20070224075A1 (en) * | 2006-03-24 | 2007-09-27 | Gkn Sinter Metals, Inc. | Forged carburized powder metal part and method |
| JP2009285688A (ja) * | 2008-05-29 | 2009-12-10 | Kondoo Seikoo Kk | 中空歯形部品の製造方法 |
| CN103038548A (zh) * | 2010-06-21 | 2013-04-10 | 大冈技研株式会社 | 自由曲面齿轮 |
| DE102011110169A1 (de) * | 2011-08-13 | 2013-02-14 | Volkswagen Aktiengesellschaft | Verfahren zur Herstellung eines Schaltrads für ein Schaltgetriebe sowie nach diesem Verfahren herstellbares Schaltrad. |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967687A (zh) * | 2019-03-28 | 2019-07-05 | 常州市爱伦机械有限公司 | 一种齿轮锻造废料回收再加工装置 |
| CN117483634A (zh) * | 2023-12-29 | 2024-02-02 | 常州日恒通用航空有限公司 | 一种齿轮制造用挤压成型设备 |
| CN117483634B (zh) * | 2023-12-29 | 2024-03-01 | 常州日恒通用航空有限公司 | 一种齿轮制造用挤压成型设备 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20150088688A (ko) | 2015-08-03 |
| JP2015136736A (ja) | 2015-07-30 |
| US20150209881A1 (en) | 2015-07-30 |
| EP2898965A1 (en) | 2015-07-29 |
| IN2014DE00219A (enExample) | 2015-07-31 |
| TW201529272A (zh) | 2015-08-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150729 |
|
| WD01 | Invention patent application deemed withdrawn after publication |