CN104770848A - Tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality - Google Patents

Tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality Download PDF

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Publication number
CN104770848A
CN104770848A CN201510085010.4A CN201510085010A CN104770848A CN 104770848 A CN104770848 A CN 104770848A CN 201510085010 A CN201510085010 A CN 201510085010A CN 104770848 A CN104770848 A CN 104770848A
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China
Prior art keywords
tobacco leaf
tobacco
square bar
dress
brick bed
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Pending
Application number
CN201510085010.4A
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Chinese (zh)
Inventor
张革
符平辉
林刚
孙希文
廖光源
代昌明
李磊磊
刘士鑫
陈诗俊
杜江红
何爱欣
张龙林
杨连宏
吴学军
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Guizhou Tobacco Co Ltd Bijie Branch
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Guizhou Tobacco Co Ltd Bijie Branch
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Filing date
Publication date
Application filed by Guizhou Tobacco Co Ltd Bijie Branch filed Critical Guizhou Tobacco Co Ltd Bijie Branch
Priority to CN201510085010.4A priority Critical patent/CN104770848A/en
Publication of CN104770848A publication Critical patent/CN104770848A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/10Roasting or cooling tobacco

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  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses a tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality. The method comprises the following steps: additionally arranging floating discs: laying a layer of floating discs on an air-splitting partition; bundling tobacco with a binding rope for transport: bundling fresh tobacco with a bundling rope and transporting; loading the bundled tobacco: vertically stacking the fresh tobacco, moved into a curing barn, on the floating discs in a square-bar fixing groove; and fixing the tobacco with a square-bar inserter: after the square-bar groove is filled with the tobacco, inserting a metal inserter into a square-bar fixing hole, overlapping the front end of the metal inserter on the top of a square bar, and pulling out the floating discs after insertion of the metal inserter to keep the leaf stem base parts of the loaded tobacco 3-5 cm away from the air-splitting partition. The tobacco bundling square-bar inserting and loading method has the characteristics of being reasonable, efficient, easy to popularize, capable of reducing main bar bending curvature, reducing loading labor employment and unloading breakage rate and improving the loose-tobacco curing quality.

Description

A kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality
Technical field
The present invention relates to tobacco leaf dress a heatable brick bed baking technology field, be specifically related to a kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality.
Background technology
" plantation is basis; baking is crucial ", " baked is a treasured; roasting bad not as grass ", " Miao Shijin, Guan Shiyin; baking is only cornucopia ", famous tobacco expert doctor Zuo Tianjue says: " formation of quality of tobacco, cultivation (comprising kind), maturity, baking respectively account for 1/3rd ", this has absolutely proved the importance of tobacco flue-curing.The raising of baking technology level, the high-quality fresh cigarette that field not only can be avoided to produce is baked bad, high-quality product matter can also be preserved, and makes weather, cultivation management and improper and difficult roasting tobacco leaf of gathering is remedied simultaneously.Improving baking quality of tobacco is a comprehensive system engineering, comprise provide that high-quality fresh tobacco leaf, the tobacco leaf maturation being suitable for toasting is gathered, the construction of standardization barn, the shove charge of tobacco leaf cigarette, a series of manual control factor such as science baking process and roasting post processing.Improving baking quality of tobacco is the key point increasing tobacco grower's income and cigarette industry raw material availability.
From presentation quality situation, cured tobacco leaf master pulse rate of curving height is the main crux of impact loose leaf baking presentation quality; From recruitment cost situation, the dress a heatable brick bed amount of labour used is greatly the main crux of impact loose leaf baking cost.At present, " the main muscle rate of curving is high " and " the dress a heatable brick bed amount of labour used is large " is the two large cruxs that the loose leaf baking technology of impact is promoted.
Prior art mainly contains the defect in following 4 when filling a heatable brick bed: 1, do not have reasonable distance between tobacco leaf petiole base and point wind dividing plate; 2, tobacco leaf single carrying amount is few; 3, tobacco leaf single dress a heatable brick bed amount is few; 4, under dry tobacco leaf, a heatable brick bed breakage rate is high.Existing defect dress a heatable brick bed technology also directly causes the tobacco leaf main muscle rate of curving high.
Summary of the invention
The object of the present invention is to provide a kind of rationally efficient, be easy to promote, the main muscle rate of curving of tobacco leaf can be reduced, reduce the dress a heatable brick bed amount of labour used, reduce lower a heatable brick bed breakage rate, and improve the bundle cigarette square bar sign inserting dress a heatable brick bed method of loose leaf baking tobacco leaves quality.
A kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality of the present invention, comprises the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 30-35cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 150-153cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip about 1/3rd place, with tie string, the fresh tobacco leaf of weight 5-6kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will move into the fresh tobacco leaf of barn, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 3-5cm spacing between point wind dividing plate.
A kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality of the present invention, in step (3) bundle cigarette dress a heatable brick bed, will move into the fresh tobacco leaf of barn, petiole downwards, blade tip upwards on the floating disc of vertically piling in fixing square bar groove after, also need nature push-tight.
A kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality of the present invention, after dress a heatable brick bed, baking method is consistent with conventional method.
The present invention compared with prior art, there is obvious beneficial effect, as can be known from the above technical solutions: the fall apart bundle cigarette square bar sign inserting dress a heatable brick bed method of leaf baking quality of raising provided by the present invention adopts and sets up the rebasing dress cigarette of floating disc, can make there is appropriate distance between tobacco leaf petiole base and point wind dividing plate, can prevent the main muscle of tobacco leaf from bending; Rational tie string bundle smoke which and tie string length are conducive to fresh tobacco leaf dress a heatable brick bed, and this operation combines stacks distance between fresh tobacco leaf square bar, the length of fresh tobacco leaf and barn feature, can not cause damage, be convenient to fill a heatable brick bed, and easily carry fresh tobacco leaf; Adopt tie string bundle cigarette carrying fresh tobacco leaf, single fortune smoke which can be solved little, in handling process, easily tobacco leaf be caused to the problem of loss, tobacco leaf single dress a heatable brick bed quantity can be solved again little, the problem that the tobacco leaf dress a heatable brick bed amount of labour used is large; And use square bar sign inserting to fix tobacco leaf, tobacco leaf can be avoided to turn yellow in bake process later stage and fixation initial stage, temperature influence, blade feels like jelly, fall down after under sit on loose leaf and divide on wind dividing plate, to improve baking quality further.
detailed description of the invention:
Beneficial effect of the present invention is further illustrated below by test example and embodiment.
test example:
More superior than conventional tobacco leaf dress a heatable brick bed baking technology in order to embody the present invention, applicant compares test to a heatable brick bed breakage rate and cured tobacco leaf quality etc. under the dress a heatable brick bed amount of labour used of three kinds of loose leaves dress a heatable brick bed baking technologies, tobacco leaf respectively, all loose leaf roasting modes participating in test all adopt the Mature Tobacco Leaves at same producing region, same kind, same position, and result of the test is as follows:
As can be seen from above result of the test, the cured tobacco leaf master pulse rate of curving of the present invention is low, the fresh tobacco leaf dress a heatable brick bed amount of labour used is little, a heatable brick bed breakage rate is low under dry tobacco leaf, and tangerine look cigarette rate, good smoke rate, average price and sensory quality assessment score value etc. are all higher, Be very effective.
In addition, applicant has carried out bundle cigarette square bar sign inserting dress a heatable brick bed method test in early July, 2014 in Yu Jiaba village of white clay township, Zhijin County, Bijie City, Guizhou Province earth pot stockaded village group.Due to excessive rainfall in early stage, sunshine is few, and fresh tobacco leaf master pulse is more crisp, in order to protect tobacco leaf not to be damaged, utilizes tie string bundle cigarette hourly velocity slower.But result shows, although cured tobacco leaf identity is slightly thin, oil content is few, quality of tobacco is totally better, every a heatable brick bed cigarette saving dress a heatable brick bed amount of labour used 3.2 works, and each expenses of labour is with 80 yuan, and every a heatable brick bed cigarette saving fills a heatable brick bed recruitment expense: yuan of/work=256 yuan, 3.2 work × 80; After baking terminates, when carrying out a heatable brick bed under dry tobacco leaf, every a heatable brick bed cigarette reduces fragment 22kg, and by average price 23 yuan/kg, every a heatable brick bed cigarette increases income 506 yuan; Therefore, adopt after the present invention carries out dress a heatable brick bed, every a heatable brick bed tobacco leaf produces direct economic benefit 762 yuan for tobacco grower.
Applicant has carried out bundle cigarette square bar sign inserting dress a heatable brick bed method test in early August, 2014 in Guan Fa village of Jin Long township, Zhijin County, Bijie City, Guizhou Province ShiShimonoseki group.Result shows, adopt the present invention to fill a heatable brick bed and toast, after tobacco leaf is roasting, quality is better, every a heatable brick bed cigarette saving dress a heatable brick bed amount of labour used 3.5 works, and each expenses of labour is with 80 yuan, and every a heatable brick bed cigarette saving fills a heatable brick bed recruitment expense: yuan of/work=280 yuan, 3.5 work × 80; After baking terminates, when carrying out a heatable brick bed under dry tobacco leaf, every a heatable brick bed cigarette reduces fragment 22.8kg, and by average price 23.7 yuan/kg, every a heatable brick bed cigarette increases income 540.36 yuan; Therefore, after adopting the present invention to carry out the baking of dress a heatable brick bed, every a heatable brick bed tobacco leaf produces direct economic benefit 820.36 yuan.
Applicant has carried out bundle cigarette square bar sign inserting dress a heatable brick bed method test in late August, 2014 in green hill village, Long Chang town, Zhijin County, Bijie City, Guizhou Province Ci Peng stockaded village group.Result shows, the present invention is adopted to carry out the baking of loose leaf dress a heatable brick bed, although cured tobacco leaf quality is thinner than former years, oil content is more young than past, but, the master pulse petiole rate of curving is low, every a heatable brick bed cigarette saving dress a heatable brick bed amount of labour used 3.4 works, each expenses of labour is with 80 yuan, and every a heatable brick bed cigarette saving fills a heatable brick bed recruitment expense: yuan of/work=272 yuan, 3.4 work × 80; After baking terminates, when carrying out a heatable brick bed under dry tobacco leaf, every a heatable brick bed cigarette reduces fragment 20kg, and by average price 23.3 yuan/kg, every a heatable brick bed cigarette increases income 466 yuan; Therefore, after adopting the present invention to carry out dress a heatable brick bed, every a heatable brick bed tobacco leaf produces direct economic benefit 738 yuan.
embodiment:
embodiment 1:
Improve a bundle cigarette square bar sign inserting dress a heatable brick bed method for loose leaf baking quality, comprise the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 35cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 153cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip about 1/3rd place, with tie string, the fresh tobacco leaf of weight 5kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will move into the fresh tobacco leaf of barn, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 5cm spacing between point wind dividing plate.
embodiment 2:
Improve a bundle cigarette square bar sign inserting dress a heatable brick bed method for loose leaf baking quality, comprise the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 30cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 150cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip about 1/3rd place, with tie string, the fresh tobacco leaf of weight 6kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will move into the fresh tobacco leaf of barn, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 3cm spacing between point wind dividing plate.
embodiment 3:
Improve a bundle cigarette square bar sign inserting dress a heatable brick bed method for loose leaf baking quality, comprise the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 32.5cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 151.5cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip about 1/3rd place, with tie string, the fresh tobacco leaf of weight 5.5kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will move into the fresh tobacco leaf of barn, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 4cm spacing between point wind dividing plate.
embodiment 4
Improve a bundle cigarette square bar sign inserting dress a heatable brick bed method for loose leaf baking quality, comprise the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 33cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 152cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip about 1/3rd place, with tie string, the fresh tobacco leaf of weight 5.5kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will the fresh tobacco leaf of barn be moved into, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove, natural push-tight;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 4cm spacing between point wind dividing plate.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, anyly do not depart from technical solution of the present invention content, the any simple modification done above embodiment according to technical spirit of the present invention, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.

Claims (2)

1. improve a bundle cigarette square bar sign inserting dress a heatable brick bed method for loose leaf baking quality, comprise the following steps:
(1) floating disc is set up rebasing: divided by loose leaf wind dividing plate to lie on dress cigarette steelframe, fixing square bar is put into square bar groove on barn wall, square bar bottom land distance point wind dividing plate 30-35cm, one deck floating disc laid by point wind dividing plate;
(2) tie string bundle cigarette carrying: the tie string that 150-153cm is long lies against ground, ripe, that petiole is neat fresh tobacco leaf is deposited on tie string, make tie string position at distance tobacco leaf blade tip 1/3rd place, with tie string, the fresh tobacco leaf of weight 5-6kg bundle is got up, the fresh tobacco leaf tied is moved into barn dress a heatable brick bed;
(3) tie cigarette dress a heatable brick bed: will move into the fresh tobacco leaf of barn, petiole downwards, blade tip is upwards on the floating disc of vertically piling in fixing square bar groove;
(4) square bar sign inserting fixes tobacco leaf: after filling tobacco leaf in square bar groove, metal sign inserting is inserted to fixing square bar hole, metal sign inserting front end rides on last square bar top, after having inserted metal sign inserting, floating disc is extracted out between tobacco leaf petiole base and point wind dividing plate, makes the tobacco leaf petiole base after dress a heatable brick bed and have 3-5cm spacing between point wind dividing plate.
2. a kind of bundle cigarette square bar sign inserting dress a heatable brick bed method improving loose leaf baking quality as claimed in claim 1, it is characterized in that: in step (3) bundle cigarette dress a heatable brick bed, the fresh tobacco leaf of barn will be moved into, petiole downwards, blade tip upwards on the floating disc of vertically piling in fixing square bar groove after, also need nature push-tight.
CN201510085010.4A 2015-02-16 2015-02-16 Tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality Pending CN104770848A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111436635A (en) * 2020-04-30 2020-07-24 中国农业科学院烟草研究所 Special baking process for bag-type fixed accumulation loose-leaf tobacco loading mode

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Publication number Priority date Publication date Assignee Title
CN111436635A (en) * 2020-04-30 2020-07-24 中国农业科学院烟草研究所 Special baking process for bag-type fixed accumulation loose-leaf tobacco loading mode
CN111436635B (en) * 2020-04-30 2022-02-22 中国农业科学院烟草研究所 Special baking process for bag-type fixed accumulation loose-leaf tobacco loading mode

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