CN203492764U - 120-degree-inclined quantified tobacco loading device based on bulk curing of loose tobacco leaves through inserting needles - Google Patents

120-degree-inclined quantified tobacco loading device based on bulk curing of loose tobacco leaves through inserting needles Download PDF

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Publication number
CN203492764U
CN203492764U CN201320619812.5U CN201320619812U CN203492764U CN 203492764 U CN203492764 U CN 203492764U CN 201320619812 U CN201320619812 U CN 201320619812U CN 203492764 U CN203492764 U CN 203492764U
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China
Prior art keywords
cigarette
square frame
tobacco
dress cigarette
tobacco loading
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Expired - Fee Related
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CN201320619812.5U
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Chinese (zh)
Inventor
涂永高
李国斌
谢已书
姜均
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Guizhou Institute of Tobacco Science
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Guizhou Institute of Tobacco Science
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Priority to CN201320619812.5U priority Critical patent/CN203492764U/en
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Abstract

The utility model relates to a 120-degree-inclined quantified tobacco loading device based on bulk curing of loose tobacco leaves through inserting needles, and belongs to the technical field of tobacco curing. The 120-degree-inclined quantified tobacco loading device comprises a movable tobacco loading and unloading plate fixing groove, a fixed tobacco loading square frame fixing groove, a movable tobacco loading and unloading plate, a fixed tobacco loading square frame supporting frame, a fixed tobacco loading square frame and the U-shaped metal inserting needles. The movable tobacco loading and unloading plate fixing groove and the fixed tobacco loading square frame fixing groove are formed in the two side walls of the inside of a curing barn. The two ends of the movable tobacco loading and unloading plate and the two ends of the fixed tobacco loading square frame abut against the movable tobacco loading and unloading plate fixing groove and the fixed tobacco loading square frame fixing groove respectively. The fixed tobacco loading square frame supporting frame is arranged under the fixed tobacco loading square frame. The fixed tobacco loading square frame is parallel to the movable tobacco loading and unloading plate. A movable square rod is clamped on the fixed tobacco loading square frame, and the U-shaped metal inserting needles are inserted in the tobacco leaves. The 120-degree-inclined quantified tobacco loading device has the advantages that the number of loaded tobacco leaves is large and controllable, the tobacco loading speed is high, tobacco loading evenness and uniformity are good, labor and cost are lowered, and the problem that leaf stalks of the tobacco leaves are bent is solved, and the 120-degree-inclined quantified tobacco loading device is worth being popularized and applied.

Description

A kind of inclination 120 degree based on loose leaf contact pin dense drying are dress cigarette device quantitatively
Technical field
The utility model relates to quantitatively dress cigarette device of a kind of inclination 120 degree based on loose leaf contact pin dense drying, belongs to baking of flue-cured tobacco technical field.
Background technology
At present, domestic dense drying device is generally promoted, the dress cigarette mode that dense drying is supporting and dress cigarette equipment are also a lot, " the frame dress cigarette bulk curing barns " that are 201110231608.1 such as " the loose fast quick-mounting cigarette of leaf frame ", the patent No. in Chinese patent (patent No. is 201220222105.8) etc., the advanced means of promoting at present mainly contains loose leaf and stacks dress cigarette and loose leaf sign inserting dress cigarette device.As being, " a kind of close hothouse loose-tobacco loading method " in Chinese patent (patent No. is 2009102494.3) stack at loose leaf the dress cigarette technology of optimizing on dress cigarette and loose leaf cigarette frame dress cigarette device basic, this technology has obtained tobacco grower's approval on producing, this kind of dress cigarette mode promotes the use in national main product cigarette district, its advantage mainly comprises: 1. filling cigarette amount, than peg dress cigarette and loose leaf, to stack dress cigarette large, relatively saving of labor and reduce coal-fired consumption; 2. tobacco leaf is relatively fixing, and the loose leaf of dress cigarette regularity and uniformity is stacked dress cigarette and obviously improved, and cured tobacco leaf quality obviously improves; 3. simple in structure, be convenient to study and promote.
But still there is following problem in loose leaf sign inserting dress cigarette device: 1. fill cigarette speed slower in producing utilization.Adopt leaf base down, blade tip fills cigarette upward, packs the too much or very few tobacco leaf that all can cause of the tobacco leaf quantity of fixing square bar at every turn into and lodges; 2. fill cigarette regularity and uniformity not high.Adopt leaf base down, blade tip fills cigarette upward, often causes first tight rear loose phenomenon of dress cigarette; 3. elasticity is inhomogeneous causes tobacco leaf flavescence Time Inconsistency in bake process, extends the flavescence time, increases baking total time, increases fuel cost, and part tobacco leaf flavescence is simultaneously excessive, affects quality of tobacco; 4. tobacco leaf blade tip and petiole are obviously crooked, are unfavorable for classification processing, affect tobacco leaf outward appearance, and then affect tobacco price.To this, need to take some other way to be solved problems.
Utility model content
Based on above-mentioned situation, the purpose of this utility model is to solve that the dress cigarette speed that existing bulk curing barn dress cigarette mode exists is slow, dress cigarette regularity and uniformity is not high, cost is high, dress cigarette quantity not sufficient affect the problems such as tobacco flue-curing quality, and provide a kind of and can improve dress cigarette speed, solve dress cigarette regularity, 120 degree of the inclination based on loose leaf contact pin dense drying cost-saving and that can reduce the problems such as tobacco leaf petiole bending quantitatively fill cigarette device.
For achieving the above object, this utility model technical scheme is as follows:
A kind of inclination 120 degree based on loose leaf contact pin dense drying are dress cigarette device quantitatively, comprise movable handling cigarette plate holddown groove, fixing dress cigarette square frame holddown groove, movable handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame and U-shaped metal ferrule, wherein, movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove are arranged on the both sides metope in barn, movable handling cigarette plate and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove, below fixing dress cigarette square frame, place fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame loads and unloads cigarette plate in parastate with activity, movable square bar is stuck on fixing dress cigarette square frame, and U-shaped metal ferrule is inserted on tobacco leaf, U-shaped metal ferrule is inserted on tobacco leaf, is positioned at fixing dress cigarette square frame top and prevents that tobacco leaf from falling.
Further, fixing dress cigarette square frame and movable handling cigarette plate adopt metal or wood materials to make, and U-shaped contact pin adopts metal material to make.
Further, U-shaped metal ferrule length is 25~30cm, equals fixing dress cigarette square frame width; On this contact pin, be fixed with two shanks, the distance between every two shanks is 5~10cm.
Further, movable handling cigarette plate is 30 degree with movable handling cigarette plate holddown groove and tilts, the long 125~130cm of movable handling cigarette plate, wide 40~60cm, thickness 2~2.5cm.
Further, fixing dress cigarette square frame is 30 degree with fixing dress cigarette square frame holddown groove and tilts, and supports with fixing dress cigarette square frame bracing frame, the long 125~130cm of fixing dress cigarette square frame, and wide 25~30cm, material specification is 2cm * 2cm square tube.
Should quantitatively fill cigarette device by inclination 120 degree based on loose leaf contact pin dense drying, installation activity handling cigarette plate holddown groove and movable handling after cigarette plate holddown groove in bulk curing barn, load and unload cigarette plate (30 degree tilt) by activity and fixing dress cigarette square frame two ends lean against respectively on activity handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove.Below fixing dress cigarette square frame, place the fixing cigarette square frame bracing frame (30 degree tilt) that fills, make fixing dress cigarette square frame and movable handling cigarette plate (30 degree tilt) in parastate; Then by the fresh tobacco leaf petiole of gathering down, blade tip upwards, vertical with activity handling cigarette plate (30 degree tilt), fills the upper movable square bar of card after fixing dress cigarette square frame, plugs U-shaped metal ferrule, and U-shaped metal ferrule is above fixing dress cigarette square frame; After tobacco leaf is fixed by fixing dress cigarette square frame and U-shaped metal ferrule, shift out movable handling cigarette plate and fixing dress cigarette square frame bracing frame, now, tobacco leaf because of Action of Gravity Field sagging, fixing dress cigarette square frame is along petiole direction 30 degree that turn clockwise, and fixing dress cigarette square frame four limits lie against on barn fixed support, and tobacco leaf petiole down, blade tip upward, hangs on fixing dress cigarette square frame completely; Room tobacco leaf can start baking after all filling; Tobacco leaf is dried after moisture regain, at activity handling cigarette plate holddown groove, keeps flat movable handling cigarette plate (with dress cigarette time positive and negative exchange), takes out U-shaped metal ferrule, unloads movable square bar, from activity handling cigarette plate, tobacco leaf is unloaded, and tobacco bales is penetrated to storehouse.
The beneficial effects of the utility model are: adopt inclination 120 degree based on loose leaf contact pin dense drying quantitatively to fill cigarette technology, by using fixing dress cigarette square frame, U-shaped metal ferrule and movable handling cigarette plate, on the in-built smoke stratification of barn, be the vertical dress cigarette of 120 degree, remove split-wind plate simultaneously, the dress cigarette quantity not sufficient, the dress cigarette speed that have solved the baking of existing loose leaf sign inserting dress cigarette are slow, high in cost of production problem, have the following advantages:
(1) dress cigarette quantity is large, and can control, and dress cigarette amount can increase 20%-30%; And dress cigarette quantity is controlled.After first filling cigarette, fix, smoke filling density is larger.Dress cigarette amount can be controlled according to the width of the fixing dress of leaf tobacco production horizontal adjustment cigarette square frame in various places.
(2) dress cigarette speed is faster.Employing activity handling cigarette plate (30 degree tilt),, there is not tobacco leaf lodging problem in dress cigarette process in the vertical dress cigarette of 120 degree that tilts, and speed is faster.
(3) dress cigarette regularity and uniformity are better.Adopt the vertical dress cigarette of 120 degree, tobacco leaf more easily aligns with movable handling cigarette plate under Action of Gravity Field, and the stacking of only tobacco leaf need to being scattered is then fixing.
(4) this falls in saving of labor.This kind fills cigarette mode and do not re-use split-wind plate, and every barn can be saved and make split-wind plate expense more than 5000 yuan, the vertical dress cigarette of employing activity handling cigarette plate (30 degree tilt) inclination 120 degree, and dress cigarette is more laborsaving, more convenient.Every a heatable brick bed tobacco leaf dress cigarette amount of labour used can reduce 30%.
(5) solve tobacco leaf petiole buckling problem.Move the front and back that can load and unload cigarette plate by activity, meets different length tobacco leaf better fixing on fixing dress cigarette square frame.Removed split-wind plate, tobacco leaf in vertical hanging state, solves tobacco leaf petiole buckling problem at bake process Leaf completely.
Accompanying drawing explanation
Fig. 1 is the dress cigarette structural representation in this utility model embodiment.
Fig. 2 is the activity handling cigarette plate structure schematic diagram in this utility model embodiment.
Fig. 3 is the fixedly dress cigarette square frame support frame structure schematic diagram in this utility model embodiment.
Fig. 4 is the fixedly dress cigarette frame structure schematic diagram in this utility model embodiment.
Fig. 5 is the U-shaped metal ferrule structural representation in this utility model embodiment.
Description of symbols in figure, 1, metope; 2, movable handling cigarette plate holddown groove; 3, fixing dress cigarette square frame holddown groove; 4, movable handling cigarette plate; 5, fixing dress cigarette square frame bracing frame; 6, movable square bar; 7, U-shaped metal ferrule; 8, tobacco leaf; 9, fixing dress cigarette square frame.
The specific embodiment
In order to further describe the utility model, below in conjunction with drawings and Examples, further set forth the specific embodiment of this utility model.
The loose leaf bulk curing barn of the 800cm * 270cm of Yi Yizuo cigarette-filling house, 3 layers of specification of dress cigarette is example.Dress fresh tobacco leaf capacity is 5000-6000kg, every a heatable brick bed go out dry tobacco leaf 800-1100kg, select specification be 200mm wide * metal square bar that 200mm is thick makes fixing dress cigarette square frame 9, on fixing dress cigarette square frame 9, include movable square bar 6, square frame 130cm length * 25cm is wide, and a barn need to be fixed 150, dress cigarette square frame.Manufacturing specification is that 25cm is long, and 7, one barns of U-shaped metal ferrule that spacing is 10cm need 1650 of U-shaped metal ferrules.Make an activity handling cigarette plate 4 that 130cm length * 55cm is wide, 4 one-tenth 30 degree of movable handling cigarette plate tilt, and fixing dress cigarette square frame bracing frame 5 is placed in fixing dress cigarette square frame 9 belows, and 30 degree that tilt are placed.
As shown in Figure 1, the both sides metope 1 in existing standard barn and position, middle, fixing dress cigarette square frame holddown groove 3 is installed at 30cm place, distance movable handling cigarette plate holddown grooves 2 (existing barn split-wind plate position) top; According to the interior empty specification of barn, produce a movable handling cigarette plate 4(as shown in Figure 2), fixing dress cigarette square frame bracing frame (as shown in Figure 3), comprise movable square bar 6 fixedly dress cigarette square frame 9(as shown in Figure 4), U-shaped metal ferrule 7(as shown in Figure 5).Successively activity is loaded and unloaded on the both sides metope 1 that cigarette plate holddown groove 2 and fixing dress cigarette square frame holddown groove 3 be arranged in barn, movable handling cigarette plate 4(30 degree tilts) and fixing dress cigarette square frame 6 two ends lean against respectively movable handling cigarette plate holddown groove 2 and fixing dress on cigarette square frame holddown groove 3.Fixing dress cigarette square frame 6 is placed fixing dress cigarette square frame bracing frame 5 below, and fixing dress cigarette square frame 9 and movable handling cigarette plate 2(30 degree are tilted) in parastate.By tobacco leaf 8 petioles down, blade tip upwards, is filled movable square bar 6 on fixing dress cigarette square frame 9 rear cards, plugs U-shaped metal ferrule 7; Remove movable handling cigarette plate 4, take off fixing dress cigarette square frame bracing frame 5, tobacco leaf 8 turns clockwise after 30 degree vertical hanging on fixing dress cigarette square frame 9.After filling whole a heatable brick bed tobacco leaf, toast.Tobacco leaf is dried after moisture regain, and while keeping flat movable handling cigarette plate 4(with dress cigarette on activity handling cigarette plate holddown groove 2, positive and negative is exchanged), take out U-shaped metal ferrule 7, unload movable square bar 6, from activity handling cigarette plate 4, tobacco leaf is unloaded, tobacco bales is penetrated to storehouse.

Claims (5)

1. inclination 120 degree based on loose leaf contact pin dense drying quantitatively fill cigarette device, comprise movable handling cigarette plate holddown groove, fixing dress cigarette square frame holddown groove, movable handling cigarette plate, fixing dress cigarette square frame bracing frame, fixing dress cigarette square frame and U-shaped metal ferrule, it is characterized in that: described movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove are arranged on the both sides metope in barn, described movable handling cigarette plate and fixing dress cigarette square frame two ends lean against respectively on movable handling cigarette plate holddown groove and fixing dress cigarette square frame holddown groove, below described fixedly dress cigarette square frame, place fixing dress cigarette square frame bracing frame, described fixedly dress cigarette square frame loads and unloads cigarette plate in parastate with activity, described movable square bar is stuck on fixing dress cigarette square frame, and described U-shaped metal ferrule inserts in tobacco leaf.
2. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill cigarette device, it is characterized in that: described fixedly dress cigarette square frame and movable handling cigarette plate adopt metal or wood materials making, and U-shaped contact pin adopts metal material to make.
3. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill cigarette device, it is characterized in that: described U-shaped metal ferrule length is 25~30cm, equal fixing dress cigarette square frame width; On this contact pin, be fixed with two shanks, the distance between every two shanks is 5~10cm.
4. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill cigarette device, it is characterized in that: described movable handling cigarette plate is 30 degree with movable handling cigarette plate holddown groove and tilts, long 125~the 130cm of movable handling cigarette plate, wide 40~60cm, thickness 2~2.5cm.
5. inclination 120 degree based on loose leaf contact pin dense drying according to claim 1 quantitatively fill cigarette device, it is characterized in that: described fixedly dress cigarette square frame is 30 degree with fixing dress cigarette square frame holddown groove and tilts, and support with fixing dress cigarette square frame bracing frame, long 125~the 130cm of fixing dress cigarette square frame, wide 25~30cm, material specification 2cm * 2cm square tube.
CN201320619812.5U 2013-10-09 2013-10-09 120-degree-inclined quantified tobacco loading device based on bulk curing of loose tobacco leaves through inserting needles Expired - Fee Related CN203492764U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103932376A (en) * 2014-04-21 2014-07-23 龙岩市三佳冶金炉料有限公司 Scattered cured tobacco leaf loading method and device
CN104770848A (en) * 2015-02-16 2015-07-15 贵州省烟草公司毕节市公司 Tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality
CN105192873A (en) * 2015-11-05 2015-12-30 贵州省烟草科学研究院 Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103932376A (en) * 2014-04-21 2014-07-23 龙岩市三佳冶金炉料有限公司 Scattered cured tobacco leaf loading method and device
CN104770848A (en) * 2015-02-16 2015-07-15 贵州省烟草公司毕节市公司 Tobacco bundling square-bar inserting and loading method for improving loose-tobacco curing quality
CN105192873A (en) * 2015-11-05 2015-12-30 贵州省烟草科学研究院 Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140326

Termination date: 20141009

EXPY Termination of patent right or utility model