CN104626443B - Discharge system of full-automatic mold pressing and sizing equipment - Google Patents
Discharge system of full-automatic mold pressing and sizing equipment Download PDFInfo
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- CN104626443B CN104626443B CN201510047629.6A CN201510047629A CN104626443B CN 104626443 B CN104626443 B CN 104626443B CN 201510047629 A CN201510047629 A CN 201510047629A CN 104626443 B CN104626443 B CN 104626443B
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Abstract
The invention discloses a discharge system of full-automatic mold pressing and sizing equipment. The discharge system comprises a rack, a lower mold circulation conveying mechanism and finished product storage mechanisms, wherein the lower mold circulation conveying mechanism and the finished product storage mechanisms are installed on the rack; the lower mold circulation conveying mechanism is provided with at least three lower molds; a discharging mechanism which is used for conveying raw materials from the lower mold conveying mechanism to the finished product storage mechanisms is installed above the lower mold circulation conveying mechanism and the finished product storage mechanisms; the lower mold circulation conveying mechanism, the discharging mechanism and the finished product storage mechanisms are respectively connected with a control system. Finished products obtained by mold pressing and molding raw materials are sent to the finished product storage mechanism via the discharging mechanism. Because the steps are automatically completed under the operation and control by the control system, the processing efficiency is high; empty molding charge barrels can be replaced before all the molding charge barrels of the finished product storage mechanism are fully filled with finished products of raw materials by workers, so that the labor intensity of workers is lowered; one worker can take care of and operate multiple sets of equipment, and the labor cost is reduced greatly.
Description
Technical field
The invention belongs to automation equipment field, be specifically related to mold modular system construction applications.
Background technology
Molding setting process is a certain amount of premix material or prepreg to add metal in mould, through the special process that physical or chemical treatment, pressing, molding are combined as a whole.In light industry field, the way of realization of mold pressing setting process is mainly based on manual work unit, and an equipment at least needs a people, Manual feeding, startup mold switch, manual blanking, being repeated cyclically, labor intensity is big, and production efficiency is the highest, approved product quality is uncontrollable, concordance is poor, and there is job safety hidden danger (scald, respiratory tract infection that dust atmosphere causes, weigh wounded), thus causes recruitment difficult, cost of labor is high, and on market, supply falls short of demand for approved product.Therefore; a kind of automatic intelligent of exploitation molds modular system and method thereof; realize the automatic extruding that physics, electrochemical conditions are controlled; automatic loading/unloading, continuous mould pressing, automatic program control; within 24 hours, do not shut down work; the one operable multiple devices of people, to improve production efficiency and product quality, it appears particularly important and urgent.
Summary of the invention
The technical problem to be solved is: the deficiency existed for prior art, it is provided that a kind of compact conformation, the discharge system that the full-automatic mold pressing modular system that working (machining) efficiency is high uses.
For realizing the purpose of the present invention, it is achieved by the following technical solutions: the discharge system of a kind of full-automatic mold pressing modular system, include frame, rack-mounted lower mold cyclic conveyor structure and finished product material storage mechanism, described lower mold cyclic conveyor structure is mounted with at least three lower mold；It is positioned at lower mold cyclic conveyor structure in described frame and finished product material storage mechanism is arranged above in order to raw material is transported to the cutting agency finished product material storage mechanism from lower mold cyclic conveyor structure；Described lower mold cyclic conveyor structure, cutting agency and finished product material storage mechanism are connected with control system respectively.
Preferably: described cutting agency includes the shifting material cylinder b being horizontally arranged in frame, the shifting flitch b being connected with the piston rod moving material cylinder b, it is longitudinally mounted to move on flitch b and piston rod blanking cylinder down, and is connected to the sucker on blanking cylinder piston rod；The position of described lower mold and rotating disk correspondence lower mold offers the through hole of up/down perforation, described frame is positioned at below the rotating disk of station residing for cutting agency the upper top gas cylinder being provided with in order to be ejected from bottom to top by raw material after molding.
Preferably: the piston rod upper end of described upper top gas cylinder connects lower thimble, lower thimble upper end connects permanent magnet b；Being provided with the upper thimble that longitudinal sliding motion is arranged in the middle of described lower mold, upper thimble upper end hangs in lower mold and upper thimble upper surface is concordant with lower mold inner bottom part；The connection of upper thimble lower end has permanent magnet a that can be attracting with permanent magnet b, is promoted by lower thimble and move on upper thimble when the piston rod of upper top gas cylinder moves up.
Preferably: described finished product material storage mechanism includes the rotary cylinder b being fixedly mounted on frame lower, the cartridge holder b being horizontally arranged on rotary cylinder b, at least two molding barrel being removably mounted on cartridge holder b；The lateral location being positioned at each molding barrel on cartridge holder b is separately installed with longitudinally disposed leading screw b, a longitudinally disposed guide rail b also it is installed with on cartridge holder b, be in transmission connection on each described leading screw b pusher pallet b, each pusher pallet b and the described guide rail b sliding connection of the useful raw material to hold compression molding；It is positioned on described cartridge holder b below each leading screw b and is separately installed with the pusher motor b being in transmission connection with each leading screw b；It is positioned at position, molding mass cylinder upper end in described frame and is provided with to detect the sensor d of the raw material height and position of molding barrel inner top；It is positioned at the underface of molding mass cylinder in described frame and is provided with to detect molding barrel raw material whether without the sensor c of raw material.
Preferably: described sucker is installed on one and installs in set, and equipped with spring between sucker and installation set so that sucker can elastic movement up and down, range of movement is 0～x；Blanking cylinder range is y.When blanking cylinder is in propradation, on sucker end face distance, thimble upper surface distance is z.Wherein z=y-t, wherein t is pretension distance, and t is in the range of 0 ~ x；Described upper top gas cylinder ejecting force is more than the lower thrust of blanking cylinder；Blanking cylinder declines y, and sucker paster is together in upper thimble upper surface, and when pretension distance is more than zero, sucker creates certain pretightning force to raw material；Now, upper top gas cylinder moves upward, and first passes through one section of idle stroke, then fits with upper thimble lower surface, then promotes upper thimble and sucker elasticity upwards, and blanking cylinder continues up motion k.Wherein k < x-t+y.
Compared with prior art, the invention has the beneficial effects as follows: by cutting agency, the finished product after raw material compression molding is delivered to finished product material storage mechanism, owing to above-mentioned steps is to be automatically performed under control system manipulates, working (machining) efficiency is high.Workman only need to change the molding barrel of sky before all molding barrels of finished product material storage mechanism all fill the finished product of raw material, greatly reduces the working strength of workman, and a workman can attend to operate multiple devices, greatly reduces cost of labor.Coordinate upper thimble, lower thimble easily raw material can be ejected lower mold after raw material molding by upper top gas cylinder, coordinate sucker to be picked up by the raw material of molding by blanking cylinder simultaneously, coordinate again and move material cylinder b by feedstock transportation to the finished product material storage mechanism of next station, automaticity is high, improves production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation automatically molding modular system.
Fig. 2 is the structural representation of feeding machanism part.
Fig. 3 is feeding machanism and the structural representation of feed mechanism part.
Fig. 4 is the A portion schematic enlarged-scale view of Fig. 1.
Fig. 5 is the structural representation of material grasping Acetabula device.
Fig. 6 is the sectional structure schematic diagram of vac sorb assembly.
Fig. 7 is the structural representation automatically molding another visual angle of modular system.
Fig. 8 is the B portion schematic enlarged-scale view of Fig. 7.
Fig. 9 is cutting agency and the structural representation of finished product material storage mechanism.
Figure 10 is upper top gas cylinder and the structural representation of lower mold portion.
The component names that in figure, reference is corresponding:
1, frame；
2, feeding machanism；20, barrel；201, barrel chassis；202, clamping ring on barrel；21, rotary cylinder；22, pusher motor；23, sensor a；24, cartridge holder；25, pusher pallet；251, leading screw；252, guide rail；26, sensor b；
3, feed mechanism；31, material cylinder a is moved；32, flitch a is moved；33, feeding cylinder；34, material grasping Acetabula device；341, installing plate；3411, bar hole；342, vac sorb assembly；3421, negative pressure joint；3422, transition piece；3423, buffer spring；3424, cushion collar；3425, binding nut；3426, suction tube；
4, lower mold cyclic conveyor structure；41, rotating disk；42, lower mold；43, lower mold processing unit；44, upper thimble；441, permanent magnet a；
5, molding mechanism；50, cylinder block is molded；51, cylinder is molded；52, mold；53, insufflation unit；
6, cutting agency；61, material cylinder b is moved；62, flitch b is moved；63, blanking cylinder；64, sucker；65, upper top gas cylinder；651, lower thimble；652, permanent magnet b；
7, finished product material storage mechanism；70, molding barrel；71, rotary cylinder b；72, pusher motor b；73, sensor c；74, cartridge holder b；75, pusher pallet b；751, leading screw b；752, guide rail b；76, sensor d.
Detailed description of the invention
Below according to accompanying drawing, the detailed description of the invention of the present invention is made a detailed explanation.
Embodiment
1
In conjunction with shown in Fig. 7 to Figure 10, the present embodiment include frame 1, rack-mounted lower mold cyclic conveyor structure 4 and finished product material storage mechanism 7, described lower mold cyclic conveyor structure is mounted with at least three lower mold 42；It is positioned at lower mold cyclic conveyor structure in described frame and finished product material storage mechanism is arranged above the cutting agency 6 in order to be transported to finished product material storage mechanism from lower mold cyclic conveyor structure by raw material；Described lower mold cyclic conveyor structure, cutting agency and finished product material storage mechanism are connected with control system respectively.
Described cutting agency includes the shifting material cylinder b61 being horizontally arranged in frame, the shifting flitch b62 being connected with the piston rod moving material cylinder b, it is longitudinally mounted to move on flitch b and piston rod blanking cylinder 63 down, and the sucker 64 being connected on blanking cylinder piston rod；The position of described lower mold and rotating disk correspondence lower mold offers the through hole of up/down perforation, described frame is positioned at below the rotating disk of station residing for cutting agency the upper top gas cylinder 65 being provided with in order to be ejected from bottom to top by raw material after molding.
The piston rod upper end of described upper top gas cylinder connects lower thimble 651, and lower thimble upper end connects permanent magnet b652；Being provided with the upper thimble 44 that longitudinal sliding motion is arranged in the middle of described lower mold, upper thimble upper end hangs in lower mold and upper thimble upper surface is concordant with lower mold inner bottom part；The connection of upper thimble lower end has permanent magnet a441 that can be attracting with permanent magnet b, is promoted by lower thimble and move on upper thimble when the piston rod of upper top gas cylinder moves up.
Described sucker is installed on one and installs in set, and equipped with spring between sucker and installation set so that sucker can elastic movement up and down, range of movement is 0～x；Blanking cylinder range is y.When blanking cylinder is in propradation, on sucker end face distance, thimble upper surface distance is z.Wherein z=y-t, wherein t is pretension distance, and t is in the range of 0 ~ x；Described upper top gas cylinder ejecting force is more than the lower thrust of blanking cylinder；Blanking cylinder declines y, and sucker paster is together in upper thimble upper surface, and when pretension distance is more than zero, sucker creates certain pretightning force to raw material；Now, upper top gas cylinder moves upward, and first passes through one section of idle stroke, then fits with upper thimble lower surface, then promotes upper thimble and sucker elasticity upwards, and blanking cylinder continues up motion k.Wherein k < x-t+y.
Upper top gas cylinder ejecting force, more than the lower thrust of blanking cylinder, can pass through cylinder diameter, and pressure regulator valve mode solves.
The value of k depends on the material of raw material, shape, it is intended to determine after running up this distance, the completely disengaged lower mold of raw material.
The innovative point of this working method is first to press raw material pretension, during Shang Ding so that raw material and sucker, upper thimble are in relative static conditions, it is to avoid raw material is torn, or produce relative movement along the direction disengaged at first, do not reach the effect of the complete demoulding.
Described finished product material storage mechanism 7 includes the rotary cylinder b71 being fixedly mounted on frame lower, the cartridge holder b74 being horizontally arranged on rotary cylinder b, at least two molding barrel 70 being removably mounted on cartridge holder b；The lateral location being positioned at each molding barrel on cartridge holder b is separately installed with longitudinally disposed leading screw b751, a longitudinally disposed guide rail b752 also it is installed with on cartridge holder b, be in transmission connection on each described leading screw b pusher pallet b75, each pusher pallet b and the described guide rail b sliding connection of the useful raw material to hold compression molding；It is positioned on described cartridge holder b below each leading screw b and is separately installed with the pusher motor b72 being in transmission connection with each leading screw b；It is positioned at position, molding mass cylinder upper end in described frame and is provided with to detect the sensor d76 of the raw material height and position of molding barrel inner top；It is positioned at the underface of molding mass cylinder in described frame and is provided with to detect molding barrel raw material whether without the sensor c73 of raw material.
As shown in Figure 9, the molding barrel being positioned at left side often increases the raw material of a molding, then pusher motor b72 drives pusher pallet b75 to decline a segment distance, extreme position to pusher pallet b arrival, and sensor d detects that molding barrel Central Plains material is the fullest, then rotary cylinder b71 rotates 180 degree, another molding barrel is made to turn to the station of rewinding, sensor c detects whether this molding barrel is empty, if this molding barrel also has been filled with raw material, then control system is reported to the police, if this molding barrel is empty, then corresponding with this molding barrel 70 pusher motor b72 driving pusher pallet b75 rises to topmost carry out splicing.
Embodiment
2
According to shown in Fig. 1 to Fig. 9, one described in the present embodiment automatically molds modular system, includes frame 1, rack-mounted feeding machanism 2, lower mold cyclic conveyor structure 4 and finished product material storage mechanism 7, described lower mold cyclic conveyor structure is mounted with at least three lower mold 42；It is positioned at feeding machanism in described frame and lower mold cyclic conveyor structure is arranged above the feed mechanism 3 in order to be transported to lower mold from feeding machanism by raw material；It is positioned at lower mold in described frame and is arranged above molding mechanism 5, below molding mechanism, be mounted with the mold 52 coordinated with lower mold；It is positioned at lower mold cyclic conveyor structure in described frame and finished product material storage mechanism is arranged above the cutting agency 6 in order to be transported to finished product material storage mechanism from lower mold cyclic conveyor structure by raw material；Described feeding machanism, feed mechanism, lower mold cyclic conveyor structure, molding mechanism, cutting agency and finished product material storage mechanism are connected with control system respectively.
Shown in Fig. 2, Fig. 3, described feeding machanism 2 includes the rotary cylinder 21 being fixedly mounted on frame lower, the cartridge holder 24 being horizontally arranged on rotary cylinder, two barrels 20 being removably mounted on cartridge holder；The lateral location being positioned at each barrel on cartridge holder is separately installed with longitudinally disposed leading screw 251, a longitudinally disposed guide rail 252 also it is installed with on cartridge holder, being in transmission connection on each described leading screw useful to promote the pusher pallet 25 moved on raw material, each pusher pallet is connected with described slide；It is positioned on described cartridge holder below each leading screw and is separately installed with the pusher motor 22 being connected with each lead screw transmission.
As it is shown on figure 3, the barrel being positioned at right side fills raw material, the feed mechanism barrel from right side captures raw material；The barrel being positioned at left side is sky, and owing to barrel is dismountable mounting structure, the time before right side barrel raw material is finished, the barrel in left side can be replaced by the barrel filling raw material by workman.Described barrel can arrange two or more, such as 3-4, although so equipment overall volume is relatively big, but can extend the quantity loading raw material, and workman changes for twice and lengthens the interval time of barrel, reduces the labor intensity of workman.
The sensor b26 that position, barrel upper end is provided with to detect the raw material height and position of barrel inner top it is positioned in described frame；The underface being positioned at barrel in described frame is provided with to detect the sensor a23 whether barrel raw material has been used up.Described sensor a, sensor b are infrared sensor or Fibre Optical Sensor.
Described barrel includes a barrel chassis 201, the multiple montants being vertically connected on barrel chassis, and is connected to clamping ring 202 on the barrel of each montant upper end.Offering through hole in the middle of described barrel chassis, the position of sensor a is corresponding with the position of through hole.
Shown in Fig. 5, Fig. 6, described feed mechanism 3 includes a shifting material cylinder a31 being horizontally arranged in frame, the shifting flitch a32 being connected with the piston rod moving material cylinder a, it is longitudinally mounted to move on flitch a and piston rod feeding cylinder 33 down, and the material grasping Acetabula device 34 being connected on feeding cylinder piston rod；Described material grasping Acetabula device includes an installing plate 341, and 5 the vac sorb assemblies 342 being vertically connected on installing plate with circumference array form are constituted, and each vac sorb assembly is connected with vacuum generator respectively；Form to adjust the bar hole 3411 of absorbent module position on installing plate.
Described vac sorb assembly includes negative pressure joint 3421, transition piece 3422 and the suction tube 3426 being sequentially connected with, and is positioned at a cushion collar 3424 in the middle part of described suction tube, is connected and has a buffer spring 3423 between suction tube bottom with cushion collar top.Cushion collar outer wall connects two binding nuts 3425, and vac sorb assembly 342 through bar hole 3411 and is fixed with installing plate by these two binding nuts.Installing plate as shown in Figure 5 is circular, bar hole is arranged along the radial direction of installing plate, size according to the raw material area adsorbed, the position of vac sorb assembly 342 can be adjusted accordingly, vac sorb assembly 342 is then adjusted the most outer, it is ensured that can stably be picked up by raw material when the area of such as raw material is bigger.
Described raw material is through stamping-out after fancy soap slurry solidifies, and forms many lobes laminated structure, and the big footpath of external form is 90mm～110mm, thickness range is 0.4mm～0.6mm, and weight range is 1.6g～2.5g, and it is covered with micropore, pore size scope is 10 μm～100 μm, and skewness.According to single sucker suction, having negative pressure on the first block of raw material stacked, negative pressure passes through micropore, form the negative pressure being similar to small size sucker on second block of raw material, the 3rd piece, the 4th piece.When drawing raw material, multi-disc may be picked up every time simultaneously.
By contrast, when using multiple small-bore suction tube of the present invention, owing to contact area is little, form secondary sucker, weak, it is impossible to adsorb the second tablet raw material, it is ensured that every time all pick up a tablet raw material through first block of raw material.The product that theoretical total suction is the suction tube bottom suction nozzle gross area and vacuum of each suction tube, actual design is the gravity of raw material and 2 times～5 times of micropore breakdown pressure sum, it is ensured that reliablely and stablely draw single raw material.Described micropore breakdown pressure refers to the air pressure of the flow leakage passed from micropore.
Described negative pressure joint is connected with vacuum generator, and is connected with air admission valve in turn on the pipeline between negative pressure joint and vacuum generator.
Shown in Fig. 4 and Fig. 8, described lower mold cyclic conveyor structure 4 includes a rotating disk 41, is arranged on the described lower mold 42 of 4 above rotating disk, and is provided with lower mold processing unit 43 below lower mold.Lower mold processing unit is physical processing unit or chemical treatment.Physical processing unit can be heating module, raw material is carried out heating and makes it easy to molding.
Described molding mechanism 5 includes rack-mounted mold pressing cylinder block 50, is longitudinally mounted to mold on cylinder block and piston rod mold pressing cylinder 51 down, and is arranged on the mold 52 molding cylinder piston rod lower end；Described mold is arranged above the insufflation unit 53 that the raw material after making molding departs from mold.
According to Fig. 9, described cutting agency 6 includes the shifting material cylinder b61 being horizontally arranged in frame, the shifting flitch b62 being connected with the piston rod moving material cylinder b, is longitudinally mounted to move on flitch b and piston rod blanking cylinder 63 down, and the sucker 64 being connected on blanking cylinder piston rod.
The position of described lower mold and rotating disk correspondence lower mold offers the through hole of up/down perforation, described frame is positioned at below the rotating disk of station residing for cutting agency the upper top gas cylinder 65 being provided with in order to be ejected from bottom to top by raw material after molding.
The piston rod upper end of described upper top gas cylinder connects lower thimble 651, and lower thimble upper end connects permanent magnet b652；Being provided with the upper thimble 44 that longitudinal sliding motion is arranged in the middle of described lower mold, upper thimble upper end hangs in lower mold and upper thimble upper surface is concordant with lower mold inner bottom part；The connection of upper thimble lower end has permanent magnet a441 that can be attracting with permanent magnet b, is promoted by lower thimble and move on upper thimble when the piston rod of upper top gas cylinder moves up.
Described sucker is installed on one and installs in set, and equipped with spring between sucker and installation set so that sucker can elastic movement up and down, range of movement is 0～x；Blanking cylinder range is y.When blanking cylinder is in propradation, on sucker end face distance, thimble upper surface distance is z.Wherein z=y-t, wherein t is pretension distance, and t is in the range of 0 ~ x；Described upper top gas cylinder ejecting force is more than the lower thrust of blanking cylinder；Blanking cylinder declines y, and sucker paster is together in upper thimble upper surface, and when pretension distance is more than zero, sucker creates certain pretightning force to raw material；Now, upper top gas cylinder moves upward, and first passes through one section of idle stroke, then fits with upper thimble lower surface, then promotes upper thimble and sucker elasticity upwards, and blanking cylinder continues up motion k.Wherein k < x-t+y.
Upper top gas cylinder ejecting force, more than the lower thrust of blanking cylinder, can pass through cylinder diameter, and pressure regulator valve mode solves.
The value of k depends on the material of raw material, shape, it is intended to determine after running up this distance, the completely disengaged lower mold of raw material.
The innovative point of this working method is first to press raw material pretension, during Shang Ding so that raw material and sucker, upper thimble are in relative static conditions, it is to avoid raw material is torn, or produce relative movement along the direction disengaged at first, do not reach the effect of the complete demoulding.
Described finished product material storage mechanism 7 includes the rotary cylinder b71 being fixedly mounted on frame lower, the cartridge holder b74 being horizontally arranged on rotary cylinder b, at least two molding barrel 70 being removably mounted on cartridge holder b；The lateral location being positioned at each molding barrel on cartridge holder b is separately installed with longitudinally disposed leading screw b751, a longitudinally disposed guide rail b752 also it is installed with on cartridge holder b, be in transmission connection on each described leading screw b pusher pallet b75, each pusher pallet b and the described guide rail b sliding connection of the useful raw material to hold compression molding；It is positioned on described cartridge holder b below each leading screw b and is separately installed with the pusher motor b72 being in transmission connection with each leading screw b；It is positioned at position, molding mass cylinder upper end in described frame and is provided with to detect the sensor d76 of the raw material height and position of molding barrel inner top；It is positioned at the underface of molding mass cylinder in described frame and is provided with to detect molding barrel raw material whether without the sensor c73 of raw material.
The operation principle of this mold pressing modular system is such that according to shown in Fig. 2, and rotary cylinder 21 drives cartridge holder 24 to rotate, and makes a described barrel 20 turn to be positioned at the feeding station below feed mechanism 3；Whether having raw material in sensor a23 detection barrel, barrel is empty, then rotary cylinder action again makes another barrel forward feeding station to, if barrel is empty, then control system sends reminding alarm；If there being raw material in barrel, whether sensor b detection raw material reaches setting height, if not up to setting height, then pusher motor drives and moves on pusher pallet upwardly raw material, until raw material reaches setting height.The barrel not having raw material being in non-feeding station can unload, and then changes the barrel filling raw material.
In conjunction with shown in Fig. 2 to Fig. 6, the shifting material cylinder a31 of feed mechanism 3 drives shifting flitch a32 to move, make above material grasping Acetabula device 34 to barrel, then feeding cylinder 33 drives material grasping Acetabula device descending, suction tube lower end is made to offset with a raw material of the top in barrel, then vacuum generator makes vac sorb assembly produce negative pressure, and raw material is held；Then move on feeding air cylinder driven material grasping Acetabula device, move material cylinder a and move right, make material grasping Acetabula device move to a lower mold (i.e. the lower mold being in feeding station of the side that keeps left in Fig. 4) top of lower mold cyclic conveyor structure；And then feeding air cylinder driven material grasping Acetabula device moves down, and each vac sorb assembly of material grasping Acetabula device removes negative pressure and put in lower mold by raw material.
Shown in Fig. 4, Fig. 8, the rotating disk of lower mold cyclic conveyor structure rotates clockwise 90 degree, the above-mentioned lower mold receiving raw material turns to mold station with rotating disk, lower mold processing unit 43 carries out physical or chemical treatment to raw material simultaneously, then the mold pressing cylinder 51 of molding mechanism 5 drives mold descending, coordinates raw material compression molding with lower mold, after raw material molding, molding cylinder drives mold up, and insufflation unit 53 is blown and made raw material depart from mold simultaneously.
Shown in Fig. 8, Fig. 9, the rotating disk of lower mold cyclic conveyor structure rotates clockwise 90 degree, and the above-mentioned lower mold being mounted with molded raw material turns to discharge station with rotating disk；The piston rod upwards action of the upper top gas cylinder 65 of cutting agency, by the upwards jack-up of the raw material in lower mold, makes raw material depart from lower mold；Blanking cylinder 63 drives sucker 64 descending simultaneously, and after sucker holds the raw material of molding, blanking cylinder is up；Then move material cylinder b61 drive blanking cylinder together with sucker and raw material right lateral to molding barrel above, blanking cylinder is descending, and sucker unclamps raw material makes raw material be put on molding barrel 70.
As shown in Figure 9, the molding barrel being positioned at left side often increases the raw material of a molding, then pusher motor b72 drives pusher pallet b75 to decline a segment distance, extreme position to pusher pallet b arrival, and sensor d detects that molding barrel Central Plains material is the fullest, then rotary cylinder b71 rotates 180 degree, another molding barrel is made to turn to the station of rewinding, sensor c detects whether this molding barrel is empty, if this molding barrel also has been filled with raw material, then control system is reported to the police, if this molding barrel is empty, then corresponding with this molding barrel 70 pusher motor b72 driving pusher pallet b75 rises to topmost carry out splicing.
Claims (1)
1. the discharge system of a full-automatic mold pressing modular system, it is characterised in that: include frame, rack-mounted lower mold cyclic conveyor structure and finished product material storage mechanism, described lower mold cyclic conveyor structure is mounted with at least three lower mold；It is positioned at lower mold cyclic conveyor structure in described frame and finished product material storage mechanism is arranged above in order to raw material is transported to the cutting agency finished product material storage mechanism from lower mold cyclic conveyor structure；Described lower mold cyclic conveyor structure, cutting agency and finished product material storage mechanism are connected with control system respectively；
Described cutting agency includes the shifting material cylinder b being horizontally arranged in frame, the shifting flitch b being connected with the piston rod moving material cylinder b, is longitudinally mounted to move on flitch b and piston rod blanking cylinder down, and is connected to the sucker on blanking cylinder piston rod；The position of described lower mold and rotating disk correspondence lower mold offers the through hole of up/down perforation, described frame is positioned at below the rotating disk of station residing for cutting agency the upper top gas cylinder being provided with in order to be ejected from bottom to top by raw material after molding；
The piston rod upper end of described upper top gas cylinder connects lower thimble, and lower thimble upper end connects permanent magnet b；Being provided with the upper thimble that longitudinal sliding motion is arranged in the middle of described lower mold, upper thimble upper end hangs in lower mold and upper thimble upper surface is concordant with lower mold inner bottom part；The connection of upper thimble lower end has permanent magnet a that can be attracting with permanent magnet b, is promoted by lower thimble and move on upper thimble when the piston rod of upper top gas cylinder moves up；
Described finished product material storage mechanism includes the rotary cylinder b being fixedly mounted on frame lower, the cartridge holder b being horizontally arranged on rotary cylinder b, at least two molding barrel being removably mounted on cartridge holder b；The lateral location being positioned at each molding barrel on cartridge holder b is separately installed with longitudinally disposed leading screw b, a longitudinally disposed guide rail b also it is installed with on cartridge holder b, be in transmission connection on each described leading screw b pusher pallet b, each pusher pallet b and the described guide rail b sliding connection of the useful raw material to hold compression molding；It is positioned on described cartridge holder b below each leading screw b and is separately installed with the pusher motor b being in transmission connection with each leading screw b；It is positioned at position, molding mass cylinder upper end in described frame and is provided with to detect the sensor d of the raw material height and position of molding barrel inner top；It is positioned at the underface of molding mass cylinder in described frame and is provided with to detect molding barrel raw material whether without the sensor c of raw material；
Described sucker is installed on one and installs in set, and equipped with spring between sucker and installation set so that sucker can elastic movement up and down, range of movement is 0～x；Blanking cylinder range is y；When blanking cylinder is in propradation, on sucker end face distance, thimble upper surface distance is z；Wherein z=y-t, wherein t is pretension distance, and t is in the range of 0 ~ x；Described upper top gas cylinder ejecting force is more than the lower thrust of blanking cylinder；Blanking cylinder declines y, and sucker paster is together in upper thimble upper surface, and when pretension distance is more than zero, sucker creates certain pretightning force to raw material；Now, upper top gas cylinder moves upward, and first passes through one section of idle stroke, then fits with upper thimble lower surface, then promotes upper thimble and sucker elasticity upwards, and blanking cylinder continues up motion k；Wherein k < x-t+y.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510047629.6A CN104626443B (en) | 2015-01-30 | 2015-01-30 | Discharge system of full-automatic mold pressing and sizing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510047629.6A CN104626443B (en) | 2015-01-30 | 2015-01-30 | Discharge system of full-automatic mold pressing and sizing equipment |
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| Publication Number | Publication Date |
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| CN104626443A CN104626443A (en) | 2015-05-20 |
| CN104626443B true CN104626443B (en) | 2017-01-11 |
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| CN201510047629.6A Expired - Fee Related CN104626443B (en) | 2015-01-30 | 2015-01-30 | Discharge system of full-automatic mold pressing and sizing equipment |
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| CN107838260A (en) * | 2017-11-15 | 2018-03-27 | 绵阳环阳科技有限公司 | A kind of roll squeezer with automatic unloading materials function |
| CN115009629A (en) * | 2022-03-02 | 2022-09-06 | 合肥龙旗智能科技有限公司 | Product accessory information management method and system, and accessory loading device and equipment |
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| CN200942535Y (en) * | 2006-05-19 | 2007-09-05 | 张煊 | Automatic material feeding-discharging apparatus of dinking machine |
| CN202029305U (en) * | 2011-03-01 | 2011-11-09 | 杨国男 | Rapid forming molding press |
| CN202428684U (en) * | 2011-12-23 | 2012-09-12 | 苏州市希尔孚合金材料有限公司 | Air pressure pressing system |
| KR101350443B1 (en) * | 2012-03-05 | 2014-01-16 | 주식회사 신흥정밀 | Pressed material supply method and apparatus |
| CN103144050B (en) * | 2013-03-28 | 2015-09-09 | 太原重工股份有限公司 | Grinding wheel molding machine and automatic loading and unloading device thereof |
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