CN107838260A - A kind of roll squeezer with automatic unloading materials function - Google Patents
A kind of roll squeezer with automatic unloading materials function Download PDFInfo
- Publication number
- CN107838260A CN107838260A CN201711131047.1A CN201711131047A CN107838260A CN 107838260 A CN107838260 A CN 107838260A CN 201711131047 A CN201711131047 A CN 201711131047A CN 107838260 A CN107838260 A CN 107838260A
- Authority
- CN
- China
- Prior art keywords
- mould disks
- pneumatic
- roll squeezer
- automatic unloading
- unloading materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 18
- 239000007789 gas Substances 0.000 claims abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- 239000004411 aluminium Substances 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The present invention relates to roll squeezer equipment technical field, specifically disclose a kind of roll squeezer with automatic unloading materials function, including mould disks (5), mould disks (5) bottom is provided with the pneumatic jacking-up device (6) for being used for making finished product depart from mould disks (5)；The pneumatic jacking-up device (6) includes the Pneumatic tailstock group (6.1) for pushing-off product, the conveyance conduit (6.2) for conveying high-pressure gas, the high-pressure pump (6.3) for providing gases at high pressure, the Pneumatic tailstock group (6.1) is distributed on mould disks (5) bottom, and the high-pressure pump (6.3) is connected by conveyance conduit (6.2) with Pneumatic tailstock group (6.1).The present apparatus automatically can take out the finished product made from mould disks, save human cost, improve production efficiency.
Description
Technical field
The present invention relates to roll squeezer equipment technical field, and in particular to a kind of roll-in with automatic unloading materials function
Machine.
Background technology
Roll squeezer, also known as squeezing mill, roll mill, it is that the novel concrete energy-conservation grinding that international the mid-80 grows up is set
It is standby, have and substitute high energy consumption, efficiency low ball grinding machine pregrinding system, and the function of steel consumption and noise is reduced, it is applied to
New factory construction, it can also be used to old factory's technological transformation, make Ball Mill System output increased 30-50%, the material material after extruding
0.08mm fineves account for 20-35% in cake, account for 65-85% less than 2mm, short grained internal structure is full of many micro- because being squeezed
Crackle, grindability are greatly improved.Roll surface is welded using thermal reactor, and wearing layer maintenance is more convenient.
The finished product of roll squeezer take out when, easily cause the sanding of finished product edge, it is damaged the problems such as.Prior art also lacks one
Kind can draw off the roll squeezer of finished product automatically after the completion of compacting.
The content of the invention
It is an object of the invention to：Take out finished product for the roll squeezer of prior art and easily cause finished product edge sanding, broken
The problem of damage, there is provided a kind of roll squeezer with automatic unloading materials function, can after the completion of finished product, will make automatically into
Product take out from mould disks, save human cost, improve production efficiency.
The technical solution adopted by the present invention is as follows：
A kind of roll squeezer with automatic unloading materials function, it is characterised in that：Including mould disks, the mould tray bottom
Provided with the pneumatic jacking-up device for making finished product and mould disk detachment；The pneumatic jacking-up device includes the Pneumatic tailstock for pushing-off product
Group, the conveyance conduit for conveying high-pressure gas, the high-pressure pump for providing gases at high pressure, the Pneumatic tailstock group are distributed on
Mould tray bottom, the high-pressure pump are connected by conveyance conduit with Pneumatic tailstock group.
Preferably, also including base, connecting shaft and body, the body is connected by connecting shaft with base, body bottom
Portion is connected with the pressure head for suppressing aluminium ingot casting, and the mould disks are arranged on the underface of pressure head.
Preferably, the Pneumatic tailstock group by neck inlay card in mould tray bottom.
Preferably, the movable tray for isolating the gentle dynamic thimble group of finished product is additionally provided with inside the mould disks, it is described
The external dimensions of movable tray and gap≤0.5mm of mould disks inwall.
Preferably, the mould disks are made by hard alloy.
In summary, by adopting the above-described technical solution, the beneficial effects of the invention are as follows：
1st, the roll squeezer with automatic unloading materials function of the invention, coordinated by roll squeezer and mould disks, be fabricated to
Product, then ejected compressing product out of mould disks by pneumatic jacking-up device, whole process need not be operated manually using crowbar,
The disengaging of mould disks and finished product can be realized automatically, while having saved cost of labor, made the surface of finished product more attractive in appearance, avoided
Scratch caused by during being prized using crowbar.
2nd, movable tray of the invention, it can provide protection when making for following Pneumatic tailstock group, avoid extrusion process
In caused chip drop in Pneumatic tailstock, cause Pneumatic tailstock to damage, improve the service life of equipment.Moreover,
Movable tray can also play a part of dissipation of ferees, enormous impact force caused by Pneumatic tailstock group, lived when peeling off finished product
Dynamic pallet is dispersed, then drives finished product to separate mould disks by movable tray, so as to protect the bottom of finished product, improves into
Product rate.
3rd, Pneumatic tailstock group of the invention is by neck and mould tray bottom inlay card, generally, due to Pneumatic tailstock
Intensity is big, Stability Analysis of Structures, be less likely to be damaged；But if once broken down, the neck connection that the present invention designs is just
The more convenient replacing for realizing Pneumatic tailstock of energy, more efficiently.
4th, pressure head of the invention is driven by linear electric motors, because linear electric motors can provide adding higher than common electric machine several times
Speed, its pressing result is more preferable, improves the quality of product.
5th, mould disks of the invention are made by hard alloy, because the pressure used in the pressing process of aluminium ingot casting is huge
Greatly, traditional pressure-resistant material is easily damaged during long-term use, and mould disks are designed to be made by hard alloy by the present invention
Form, can further improve the voltage endurance capability of mould disks, make whole equipment more durable in use.
Brief description of the drawings
Fig. 1 is the structure chart for the roll squeezer that the present invention has automatic unloading materials function；
Fig. 2 is the Pneumatic tailstock group enlarged drawing of the present invention；
Fig. 3 is the overall diagram for the roll squeezer that the present invention has automatic unloading materials function；
Marked in figure：1- bases；2- connecting shafts；3- bodies；4- pressure heads；5- mould disks；5.1- movable tray；6- pneumatic jacks fill
Put；6.1- Pneumatic tailstock groups；6.2- conveyance conduit；6.3- high-pressure pump.
Embodiment
All features disclosed in this specification, can be with any in addition to mutually exclusive feature and/or step
Mode combines.
The present invention is elaborated with reference to Fig. 1, Fig. 2 and Fig. 3.
Embodiment 1, a kind of roll squeezer with automatic unloading materials function, including mould disks 5, the bottom of mould disks 5
Provided with the pneumatic jacking-up device 6 for making finished product depart from mould disks 5；The pneumatic jacking-up device 6 includes the pneumatic top for pushing-off product
Pin group 6.1, the conveyance conduit 6.2 for conveying high-pressure gas, the high-pressure pump 6.3 for providing gases at high pressure, it is described pneumatic
Thimble group 6.1 is distributed on the bottom of mould disks 5, and the high-pressure pump 6.3 is connected by conveyance conduit 6.2 with Pneumatic tailstock group 6.1.
Further, the present embodiment also includes base 1, connecting shaft 2 and body 3, and the body 3 passes through connecting shaft 2 and bottom
Seat 1 connects, and the bottom of body 3 is connected with the pressure head 4 for suppressing aluminium ingot casting, and the mould disks 5 are arranged on the underface of pressure head 4.
Further, the Pneumatic tailstock group 6.1 of the present embodiment by neck inlay card in the bottom of mould disks 5.
Further, the activity for isolating the gentle dynamic thimble group 6.1 of finished product is additionally provided with inside the mould disks 5 of the present embodiment
Pallet 5.1, the external dimensions of the movable tray 5.1 and gap≤0.5mm of the inwall of mould disks 5.
Further, the mould disks 5 of the present embodiment are made by hard alloy.
The Pneumatic tailstock group 6.1 of the present embodiment is by neck inlay card in the bottom of mould disks 5.It is pre- in advance in the bottom of mould disks 5
Installation neck is stayed, calculates installation dimension, Pneumatic tailstock buckle is entered in neck, it is generally, strong due to Pneumatic tailstock
Degree is big, Stability Analysis of Structures, is less likely to be damaged；If once broken down, the neck connection of the design just can more facilitate soon
The prompt replacing for realizing Pneumatic tailstock, more efficiently.It is additionally provided with inside the mould disks 5 of the present embodiment gentle dynamic for isolating finished product
The movable tray 5.1 of thimble group 6.1, the external dimensions of the movable tray 5.1 and gap≤0.5mm of the inwall of mould disks 5.This
The mould disks 5 of embodiment are made by hard alloy.Movable tray 5.1 can be following pneumatic top when forging aluminium ingot casting
Pin group 6.1 provides protection, avoids caused chip in extrusion process from dropping in Pneumatic tailstock, causes Pneumatic tailstock to damage, carry
The high service life of equipment.Moreover, movable tray 5.1 can also play a part of dissipation of ferees when peeling off finished product,
Enormous impact force caused by Pneumatic tailstock, it is dispersed by movable tray 5.1, then drive finished product to separate by movable tray 5.1
Mould disks 5, so as to protect the bottom of finished product, improve yield rate.
At work, aluminium ingot casting to be processed is put into inside mould disks 5 for the present embodiment, starts the startup on body 3
Button, pressure head 4 move downward under the driving of motor, suppress aluminium ingot casting；After the completion of operation is suppressed, controlling switch makes pressure head 4
Shrink upwards；In next step, restart high-pressure pump 6.3, produce gases at high pressure, Pneumatic tailstock group is entered from conveyance conduit 6.2
At 6.1, effect of the Pneumatic tailstock group 6.1 due to receiving gases at high pressure, instantaneous upward huge impulse force is produced, drives movable tray
5.1 up swift and violent motions, so as to force aluminum products to depart from mould disks 5, so as to realize the automatic discharging operation of aluminum products, are solved
During manual cleaning, the problem of destroying finished product integrity degree using ripping bar, saved cost of labor, improve aluminum products into
Product rate.
Embodiment 2 has made following optimization on the basis of embodiment 1：Linear electric motors are additionally provided with the body 3, it is described
Pressure head 4 is driven by linear electric motors.Traditional molding press is driven using common electric machine more, the acceleration provided due to common electric machine
Limited, it is longer to suppress the time of aluminum products, and effect is general, and uses linear electric motors to drive, because linear electric motors have than general
The acceleration of the strong several times of three-way motor, when suppressing aluminum products, can more quickness and high efficiency, and the finished product quality suppressed is more preferable, can be big
The big yield rate for improving product.
It is embodiments of the invention as described above.The present invention is not limited to the above-described embodiments, anyone should learn that
The structure change made under the enlightenment of the present invention, the technical schemes that are same or similar to the present invention, each fall within this
Within the protection domain of invention.
Claims (5)
- A kind of 1. roll squeezer with automatic unloading materials function, it is characterised in that：Including mould disks (5), the mould disks (5) Bottom is provided with the pneumatic jacking-up device (6) for being used for making finished product depart from mould disks (5)；The pneumatic jacking-up device (6) include be used for eject into The Pneumatic tailstock group (6.1) of product, the conveyance conduit (6.2) for conveying high-pressure gas, the high pressure gas for providing gases at high pressure Pump (6.3), the Pneumatic tailstock group (6.1) are distributed on mould disks (5) bottom, and the high-pressure pump (6.3) passes through conveyance conduit (6.2) connected with Pneumatic tailstock group (6.1).
- 2. there is the roll squeezer of automatic unloading materials function as claimed in claim 1, it is characterised in that：Also include base (1), Connecting shaft (2) and body (3), the body (3) are connected by connecting shaft (2) with base (1), and body (3) bottom is connected with use In the pressure head (4) of compacting aluminium ingot casting, the mould disks (5) are arranged on the underface of pressure head (4).
- 3. there is the roll squeezer of automatic unloading materials function as claimed in claim 2, it is characterised in that：The Pneumatic tailstock group (6.1) by neck inlay card in mould disks (5) bottom.
- 4. there is the roll squeezer of automatic unloading materials function as claimed in claim 1, it is characterised in that：The mould disks (5) Inside is additionally provided with for isolating the movable tray (5.1) of the gentle dynamic thimble group (6.1) of finished product, the movable tray (5.1) it is outer Portion's size and the gap≤0.5mm of mould disks (5) inwall.
- 5. there is the roll squeezer of automatic unloading materials function as claimed in claim 1, it is characterised in that：The mould disks (5) It is made by hard alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711131047.1A CN107838260A (en) | 2017-11-15 | 2017-11-15 | A kind of roll squeezer with automatic unloading materials function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711131047.1A CN107838260A (en) | 2017-11-15 | 2017-11-15 | A kind of roll squeezer with automatic unloading materials function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107838260A true CN107838260A (en) | 2018-03-27 |
Family
ID=61679431
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711131047.1A Pending CN107838260A (en) | 2017-11-15 | 2017-11-15 | A kind of roll squeezer with automatic unloading materials function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107838260A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202388758U (en) * | 2011-12-14 | 2012-08-22 | 深圳市鼎盛达模具发展有限公司 | Air ejection structure |
| CN202428684U (en) * | 2011-12-23 | 2012-09-12 | 苏州市希尔孚合金材料有限公司 | Air pressure pressing system |
| CN104626443A (en) * | 2015-01-30 | 2015-05-20 | 浙江一迈自动化设备有限公司 | Discharge system of full-automatic mold pressing and sizing equipment |
| CN204450990U (en) * | 2015-01-30 | 2015-07-08 | 浙江一迈自动化设备有限公司 | A kind of discharge system of full-automatic mold pressing modular system |
| CN206633351U (en) * | 2017-02-21 | 2017-11-14 | 东莞市信成医疗器械科技有限公司 | A kind of ejecting mechanism for mould |
| CN206689370U (en) * | 2017-04-26 | 2017-12-01 | 四川省犍为恒益铝业有限公司 | A kind of automatic discharging molding press |
-
2017
- 2017-11-15 CN CN201711131047.1A patent/CN107838260A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202388758U (en) * | 2011-12-14 | 2012-08-22 | 深圳市鼎盛达模具发展有限公司 | Air ejection structure |
| CN202428684U (en) * | 2011-12-23 | 2012-09-12 | 苏州市希尔孚合金材料有限公司 | Air pressure pressing system |
| CN104626443A (en) * | 2015-01-30 | 2015-05-20 | 浙江一迈自动化设备有限公司 | Discharge system of full-automatic mold pressing and sizing equipment |
| CN204450990U (en) * | 2015-01-30 | 2015-07-08 | 浙江一迈自动化设备有限公司 | A kind of discharge system of full-automatic mold pressing modular system |
| CN206633351U (en) * | 2017-02-21 | 2017-11-14 | 东莞市信成医疗器械科技有限公司 | A kind of ejecting mechanism for mould |
| CN206689370U (en) * | 2017-04-26 | 2017-12-01 | 四川省犍为恒益铝业有限公司 | A kind of automatic discharging molding press |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180327 |
|
| RJ01 | Rejection of invention patent application after publication |