CN206633351U - A kind of ejector mechanism for mold - Google Patents
A kind of ejector mechanism for mold Download PDFInfo
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- CN206633351U CN206633351U CN201720156189.2U CN201720156189U CN206633351U CN 206633351 U CN206633351 U CN 206633351U CN 201720156189 U CN201720156189 U CN 201720156189U CN 206633351 U CN206633351 U CN 206633351U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- 238000007789 sealing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 4
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 3
- 230000009466 transformation Effects 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
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- 239000007924 injection Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,尤其是指一种用于模具的顶出机构。The utility model relates to the technical field of molds, in particular to an ejection mechanism for molds.
背景技术Background technique
在模具生产中,对于注塑深腔的产品,大多时候该类产品在顶出后依然与顶针连接在一起。目前的大多数厂家在上述情况发生时仅能通过人工或者机械手取出产品。然而,若使用人工取出,则会浪费很多的时间,这无疑增大了生产成本;而若使用而采用机械手取出,则需要制作取出治具,并且还会受到机台开模行程的影响,从而降低生产效率。上述两种方式均无法平衡成本以及生产效率两者的矛盾,因此均不利于产品的大规模生产。In mold production, for injection molded deep cavity products, most of the time such products are still connected with ejector pins after ejection. Present most manufacturers can only take out product by manual or manipulator when above-mentioned situation takes place. However, if manual extraction is used, a lot of time will be wasted, which will undoubtedly increase the production cost; and if mechanical arm extraction is used, a removal jig needs to be made, and it will also be affected by the mold opening stroke of the machine, thus Reduce production efficiency. Both of the above two methods cannot balance the contradiction between cost and production efficiency, and therefore are not conducive to mass production of products.
发明内容Contents of the invention
本实用新型针对现有技术的问题提供一种用于模具的顶出机构,在顶针上设有吹风结构,使得产品在顶出后能够自动脱落,从而节省了生产成本以及提高了生产效率。The utility model provides an ejection mechanism for a mold aiming at the problems of the prior art, and a blowing structure is provided on the thimble, so that the product can automatically fall off after ejection, thereby saving production cost and improving production efficiency.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
本实用新型提供的一种用于模具的顶出机构,包括底板以及设置于所述底板的顶针,所述底板内设有进气道,所述顶针的内部对应设有出气道,所述进气道连接于所述出气道;所述顶针的一端连接于所述底板,另一端的侧边设有至少三个出气孔,三个出气孔分别通过出气管连接于所述出气道。The utility model provides an ejection mechanism for a mold, which includes a base plate and an ejector pin arranged on the base plate, an air inlet channel is arranged inside the base plate, an air outlet channel is correspondingly provided inside the ejector pin, and an air outlet channel is provided inside the ejector pin. The air channel is connected to the air outlet channel; one end of the thimble is connected to the bottom plate, and at least three air outlet holes are arranged on the side of the other end, and the three air outlet holes are respectively connected to the air outlet channel through an air outlet pipe.
其中,所述进气道平行于所述底板的上表面,所述出气道平行于所述顶针的侧边。Wherein, the air inlet channel is parallel to the upper surface of the bottom plate, and the air outlet channel is parallel to the side of the thimble.
其中,所述出气管与所述出气道呈58°—62°夹角。Wherein, the air outlet pipe and the air outlet are at an angle of 58°-62°.
其中,至少三个出气孔均匀分布在所述顶针侧边的同一水平面上。Wherein, at least three air outlet holes are evenly distributed on the same horizontal plane of the side of the thimble.
其中,所述出气孔位于所述顶针的另一端下方4.5—5.5mm处。Wherein, the air outlet is located 4.5-5.5 mm below the other end of the thimble.
其中,所述顶针的一端嵌入所述底板。Wherein, one end of the thimble is embedded in the bottom plate.
进一步的,所述顶针与所述底板的连接处围设有密封圈。Further, a sealing ring is provided around the joint between the thimble and the bottom plate.
本实用新型的有益效果:本实用新型在底板的内部以及顶针的内部分别设有气道,当顶针顶出产品后,往气道中充入气体,利用气动顶出原理来使得气压力作用在产品上,从而使产品受到力的作用脱离顶针。本实用新型通过简单的结构利用气动顶出原理实现了产品自动脱离顶针,既不会大幅度增大模具的改造成本,还提高了生产的效率,有利于深腔产品的大规模生产。Beneficial effects of the utility model: the utility model has air passages inside the bottom plate and the inside of the thimble respectively. When the thimble pushes out the product, gas is filled into the air passage, and the pneumatic ejection principle is used to make the air pressure act on the product. Up, so that the product is detached from the thimble under the action of force. The utility model realizes that the product is automatically separated from the thimble by using the principle of pneumatic ejection through a simple structure, which will not greatly increase the cost of mold transformation, but also improves the production efficiency, which is beneficial to the large-scale production of deep-cavity products.
附图说明Description of drawings
图1为本实用新型设置于模具时的示意图。Fig. 1 is the schematic diagram when the utility model is arranged on the mould.
图2为本实用新型的分解示意图。Fig. 2 is an exploded schematic diagram of the utility model.
图3为本实用新型顶针的透视图。Fig. 3 is a perspective view of the thimble of the utility model.
附图标记:1—底板,2—顶针,3—密封圈,4—产品,5—后模板,6—下模板,11—进气道,21—出气道,22—出气孔,23—出气管。Reference signs: 1—bottom plate, 2—thimble, 3—sealing ring, 4—product, 5—rear formwork, 6—lower formwork, 11—intake channel, 21—air outlet channel, 22—air outlet hole, 23—outlet trachea.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。以下结合附图对本实用新型进行详细的描述。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model. Below in conjunction with accompanying drawing, the utility model is described in detail.
在本实施例以及附图中,出气孔的数量仅是为了让本领域技术人员更加直观、清楚地了解本方案,并不是对本方案的限定。In this embodiment and the accompanying drawings, the number of air outlet holes is only for those skilled in the art to understand this solution more intuitively and clearly, and is not a limitation to this solution.
如图1和图2所示,本实用新型提供的一种用于模具的顶出机构,包括底板1以及设置于所述底板1的顶针2,所述底板1内设有进气道11,所述顶针2的内部对应设有出气道21,所述进气道11连接于所述出气道21;所述顶针2的一端连接于所述底板1,另一端的侧边设有三个出气孔22,三个出气孔22分别通过出气管23连接于所述出气道21。如图所示,在需要使用本实用新型时,把底板1连接于下模板6,且让顶针2穿过后模板5并顶住产品4,当顶针2顶出产品4后,从底板1往进气道11内充入气体,该气体先后经过进气道11、出气管23、出气道21,并最后从出气孔22喷出并作用在产品4上,由于气体的对产品4造成的气压力是指向远离顶针2的方向的,因此顶针2在受到该气压力后会往远离顶针2的方向移动,从而自动脱离顶针2。本实用新型通过对顶出结构进行简单的优化改造,从而利用了气动顶出原理来实现了产品4在顶出后自动脱离顶针2的效果,进而减少了产品4顶出后的取出步骤。本实用新型在有效提高产品4的生产效率之余,无需投入过高的成本对模具进行改造,同时解决了深腔产品4生产中的生产成本与生产效率两个问题,使得大规模生产深腔产品4的成本和效率有了保证。As shown in Fig. 1 and Fig. 2, a kind of ejection mechanism for the mold provided by the utility model includes a base plate 1 and a thimble 2 arranged on the base plate 1, and an air inlet 11 is arranged in the base plate 1, The inside of the thimble 2 is correspondingly provided with an air outlet 21, and the air inlet 11 is connected to the air outlet 21; one end of the thimble 2 is connected to the bottom plate 1, and the side of the other end is provided with three air outlets 22. The three air outlet holes 22 are respectively connected to the air outlet channel 21 through an air outlet pipe 23. As shown in the figure, when the utility model needs to be used, the bottom plate 1 is connected to the lower template 6, and the thimble 2 passes through the back template 5 and withstands the product 4. When the thimble 2 pushes out the product 4, it enters from the bottom plate 1 The air channel 11 is filled with gas, the gas passes through the air inlet channel 11, the air outlet pipe 23, the air outlet channel 21 successively, and finally sprays out from the air outlet hole 22 and acts on the product 4, due to the gas pressure caused by the gas on the product 4 It points away from the thimble 2, so the thimble 2 will move away from the thimble 2 after being subjected to the air pressure, so as to automatically break away from the thimble 2. The utility model simply optimizes and transforms the ejection structure, thereby utilizing the pneumatic ejection principle to realize the effect that the product 4 is automatically detached from the thimble 2 after ejection, thereby reducing the steps of taking out the product 4 after ejection. In addition to effectively improving the production efficiency of the product 4, the utility model does not need to invest excessively high costs to modify the mold, and at the same time solves the two problems of production cost and production efficiency in the production of the deep cavity product 4, enabling large-scale production of deep cavity The cost and efficiency of product 4 are guaranteed.
其中,如图2和图3所示,所述进气道11平行于所述底板1的上表面,所述出气道21平行于所述顶针2的侧边。由图中可以得知,进气道11与出气道21均为直管,能够让气体进入气道后经过最少的路程即可作用在产品4上,从而有效减少气压经过气道时能量的损失,提高了气压力的利用率,从而减少产品4脱离顶针2所耗费的时间,有利于提高生产效率。Wherein, as shown in FIG. 2 and FIG. 3 , the air inlet channel 11 is parallel to the upper surface of the bottom plate 1 , and the air outlet channel 21 is parallel to the side of the ejector pin 2 . It can be seen from the figure that the inlet channel 11 and the outlet channel 21 are both straight pipes, which can allow the gas to act on the product 4 after entering the air channel through the shortest distance, thereby effectively reducing the energy loss when the air pressure passes through the air channel , which improves the utilization rate of the air pressure, thereby reducing the time it takes for the product 4 to separate from the ejector pin 2, which is conducive to improving production efficiency.
其中,如图3所示,所述出气管23与所述出气道21呈58°—62°夹角。本数据是设计人经过多次试验得出的最有数据,当出气管23与出气道21之间的夹角为58°—62°时,气体的利用率以及气压力最优,在此角度下用最少的气体以及最短的时间即可让产品4脱离顶针2。当然,作为优选,当出气管23与出气道21之间的夹角为60°时效果最佳。Wherein, as shown in FIG. 3 , the air outlet pipe 23 and the air outlet channel 21 form an angle of 58°-62°. This data is the best data obtained by the designer after many tests. When the angle between the air outlet pipe 23 and the air outlet 21 is 58°-62°, the gas utilization rate and air pressure are optimal. The product 4 can be separated from the thimble 2 with the least amount of gas and the shortest time. Certainly, as a preference, the effect is the best when the angle between the air outlet pipe 23 and the air outlet channel 21 is 60°.
其中,如图2和图3所示,三个出气孔22均匀分布在所述顶针2侧边的同一水平面上,让产品4受到均匀的气压力而脱离顶针2,避免了产品4因受到的气压力不均匀而导致部分继续连接在顶针2上,从而造成变形。Wherein, as shown in Fig. 2 and Fig. 3, three air outlet holes 22 are evenly distributed on the same horizontal plane of the side of the thimble 2, so that the product 4 is separated from the thimble 2 by the uniform air pressure, and the product 4 is avoided due to the The uneven air pressure causes the part to continue to be connected to the thimble 2, resulting in deformation.
其中,所述出气孔22位于所述顶针2另一端下方的4.5—5.5mm处。该位置是保证气体能够让产品4脱离顶针2并且不会对产品4的形状造成影响的最有位置,有利于提高产品4的及格率。Wherein, the air outlet hole 22 is located at 4.5-5.5 mm below the other end of the thimble 2 . This position is the best position to ensure that the gas can make the product 4 escape from the thimble 2 and will not affect the shape of the product 4, which is conducive to improving the passing rate of the product 4.
其中,如图1所示,所述顶针2的一端嵌入所述底板1,可以保证顶针2垂直于所述底板1,从而使得顶针2能够稳定、可靠地顶起产品4,避免因顶针2倾斜而导致产品4在重力的拉扯下导致变形。Wherein, as shown in Figure 1, one end of the thimble 2 is embedded in the bottom plate 1, which can ensure that the thimble 2 is perpendicular to the bottom plate 1, so that the thimble 2 can stably and reliably lift the product 4, and avoid tilting due to the thimble 2 And cause product 4 to cause deformation under the pull of gravity.
进一步的,如图2所示,所述顶针2与所述底板1的连接处围设有密封圈3。密封圈3可以防止气体从进气管与出气管23的连接缝隙中泄露出去,从而保证了气管内气压的稳定以及气体的利用率。Further, as shown in FIG. 2 , a sealing ring 3 is formed around the junction of the thimble 2 and the bottom plate 1 . The sealing ring 3 can prevent the gas from leaking out from the connection gap between the inlet pipe and the outlet pipe 23, thereby ensuring the stability of the air pressure in the trachea and the utilization rate of the gas.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型以较佳实施例公开如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as above with the preferred embodiment, it is not used to limit the utility model. Anyone who is familiar with the utility model Professional technicians, without departing from the scope of the technical solution of the present utility model, should use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but if they do not depart from the technical solution of the present utility model, the The utility model technology refers to any simple modification, equivalent change and modification made to the above embodiments, which all belong to the scope of the utility model technical solution.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107838260A (en) * | 2017-11-15 | 2018-03-27 | 绵阳环阳科技有限公司 | A kind of roll squeezer with automatic unloading materials function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107838260A (en) * | 2017-11-15 | 2018-03-27 | 绵阳环阳科技有限公司 | A kind of roll squeezer with automatic unloading materials function |
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