CN104637762A - Filament feeding machine - Google Patents
Filament feeding machine Download PDFInfo
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- CN104637762A CN104637762A CN201510073810.4A CN201510073810A CN104637762A CN 104637762 A CN104637762 A CN 104637762A CN 201510073810 A CN201510073810 A CN 201510073810A CN 104637762 A CN104637762 A CN 104637762A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/46—Machines having sequentially arranged operating stations
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Abstract
The invention relates to a filament feeding machine, which structurally comprises a vibrating feeding assembly, a mechanical arm assembly, a mechanical arm drive assembly, a transport gear, a gear rotation assembly and a rack; the vibrating feeding assembly is connected above the rack through a supporting seat; the gear rotation assembly comprises a second servo motor and a second live shaft; the second servo motor is horizontally connected with the second live shaft; the transport gear sheathes the second live shaft; two ends of the second live shaft are respectively connected above the rack through supporting rods; the mechanical arm assembly is respectively and movably connected with the transport gear and the vibrating feeding assembly through the mechanical arm drive assembly; filament tooth sockets are formed in the surface of the transport gear; the mechanical arm drive assembly is connected onto the side face of the rack. According to the design, feeding transport is performed on filaments in a vibrating manner, and then, the filaments are conveyed to the transport gear by the mechanical arm, so that the work efficiency of filament feeding machine is greatly increased.
Description
Technical field
The present invention relates to fluorescent tube and manufacture field, particularly a kind of filament filament assembling machine.
Technical background
At present, in fluorescent tube production field, have one production process to be exactly to filament on fluorescent tube, but in actual production great majority be or adopt artificial tweezers careful clip in conveyance gear one by one, then deliver to next procedure through conveyance gear and carry out composite molding.Adopt this production technology, owing to during operation must be manual operations, and due to filament self more tiny, so production efficiency is extremely low, modernization industry need of production cannot be met completely.
Summary of the invention
The technical issues that need to address of the present invention carry out material loading conveying by the mode of vibration to filament, then by mechanical arm, filament is transported in conveyance gear, substantially increases the operating efficiency of filament assembling machine; A kind of filament filament assembling machine is provided.
For solving above-mentioned technical problem, structure involving vibrations loading assemblies of the present invention, robot assemblies, mechanical arm driven unit, conveyance gear, gear rotary components and frame, described vibration feeding assembly is connected to the top of frame by supporting seat, described gear rotary components comprises the second servomotor and the second rotation axis, the second described servomotor and the second rotation axis level connection joint, described conveyance gear is sleeved on the second rotation axis, the two ends of described second rotation axis are connected to the top of frame respectively by support bar, described robot assemblies is connected with conveyance gear and vibration feeding component activity respectively by mechanical arm driven unit, the surface of described conveyance gear offers filament teeth groove, described mechanical arm driven unit is connected on the side of frame.
Further: described vibration feeding assembly involving vibrations disk, vibrator and hollow shape cylindrical drum, described vibrator is connected to the below of vibrating disk, described vibrator is connected to the top of frame by supporting seat, described hollow shape cylindrical drum is fixedly connected in vibrating disk, the upper end of described hollow shape cylindrical drum is connected with fan-shaped delivery board, the outer surface of described hollow shape cylindrical drum is surrounded with the first delivery track, one end of described first delivery track is connected on vibrating disk, the other end of described first delivery track is connected to the side of fan-shaped delivery board, the opposite side of described fan-shaped delivery board is connected with one end of the second track of horizontal positioned, the other end of described second track is connected with filament block, the second described track offers filament hopper, one end that the second described track is connected with filament block is also provided with Automatic clearance mechanism.
Further again: described fan-shaped delivery board is tilted-putted, described fan-shaped delivery board is connected with inside and outside two the second tracks, the upper surface of described fan-shaped delivery board offers the first chute feeder and the second chute feeder, described the first described chute feeder is positioned at the inner side of fan-shaped delivery board upper surface, one end of described first chute feeder is connected to the upper end of the first delivery track, the other end of described first chute feeder is connected with the second track of inner side, the second described chute feeder is positioned at the outermost of fan-shaped delivery board, fan-shaped delivery board outside described second chute feeder is provided with baffle plate, the second described chute feeder is connected with second track in outside.
Further again: described Automatic clearance mechanism comprises fibre-optical probe, air pump and gas blow pipe, one end that described filament hopper is connected with filament block is provided with absorption station, described fibre-optical probe is arranged on the side of drawing station, described gas blow pipe has two, one end of two described gas blow pipes is connected with air pump, and the other end of described two gas blow pipes stretches in the filament hopper of absorption station right-hand member respectively.
Further again: described robot assemblies comprises mechanical arm base, mechanical arm main body, manipulator, translation mechanism, pressure grabbing device and piston rod, described pressure grabbing device is fixedly connected on one end of manipulator, described manipulator is slidably connected at the top of mechanical arm main body by translation mechanism, described mechanical arm base offers the pilot hole of vertical direction, described piston rod is connected with translation mechanism through the pilot hole on mechanical arm base, described mechanical arm main body is movably connected in the top of mechanical arm base by elevating mechanism, described elevating mechanism is connected with piston rod.
Further again: described translation mechanism comprises the first slide block, first lead, " L " type contiguous block, power transmission shaft, first intercell connector and the second spring, in described mechanical arm main body, level is provided with upper and lower two the first leads, described manipulator is connected on the first lead by the first skid, described " L " type contiguous block is rotatably connected in mechanical arm main body, one end of described " L " type contiguous block is flexibly connected with the first slide block, the other end of described " L " type contiguous block is connected with the second spring with power transmission shaft, the second described spring is vertically connected on mechanical arm base, described power transmission shaft is connected with piston rod by the first intercell connector.
Further again: described elevating mechanism comprises the second lead, the first spring, elevating lever, the second intercell connector and guide vane end stop, the second described lead is vertically connected to mechanical arm base, described mechanical arm main body horizontal slip is connected on the second lead, described elevating lever is vertically connected to the bottom of mechanical arm main body, described guide vane end stop is connected to the lower end of elevating lever, described piston rod is flexibly connected with elevating lever by the second intercell connector, is also provided with the first spring between described mechanical arm main body and mechanical arm base.
Further again: described pressure grabbing device comprises vacuum pump, air intake duct and suction nozzle, described vacuum pump is fixedly connected on one end of manipulator, and described suction nozzle has two, and two described suction nozzles are connected with vacuum pump respectively by air intake duct.
Further again: described mechanical arm driven unit comprises rotary lifting mechanism and connecting rod, described rotary lifting mechanism comprises the first servomotor, first rotation axis, first cam, angle steel and the 3rd spring, described angle steel is " L " type an angle of 90 degrees steel vertically placed, described angle steel is rotatably connected in frame, connecting axle is provided with between the center of described angle steel and frame, described angle steel is movably connected on connecting axle by bearing, the first described servomotor and the first rotation axis level connection joint, the first described cam is sleeved on the first rotation axis, the first described cam is flexibly connected with the arc-shaped side of angle steel epimere, described angle steel hypomere is connected with connecting rod by contiguous block, the upper end of described connecting rod is connected with the lower end of piston rod, described contiguous block is connected on the bottom surface of frame by the 3rd spring, described rotary lifting mechanism is also connected with counter.
Further again: described contiguous block is " L " type contiguous block of horizontal positioned, and one end of described contiguous block is fixedly connected on angle steel hypomere, and the other end of described contiguous block is connected with spring with connecting rod respectively.
After adopting said structure, the present invention can not only carry out material loading conveying by the mode of vibration to filament, then by mechanical arm, filament is transported in conveyance gear, substantially increases the operating efficiency of filament assembling machine; And the filament delivery track of filament assembling machine is provided with two, once wherein one break down after can also proceed work by another; And the design can also complete the statistics to filament quantity while conveying filament, adds its Practical Performance.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the connection diagram of contiguous block in Fig. 1.
Fig. 3 is the connection diagram of rotation axis.
Fig. 4 is the structural representation of translation mechanism.
Fig. 5 is the operating diagram of manipulator.
Fig. 6 is the enlarged drawing of A in Fig. 5.
Fig. 7 is the structural representation of vibration feeding assembly.
Fig. 8 is the structural representation of annular feed well.
Fig. 9 is the enlarged drawing of B in Fig. 8.
Embodiment
A kind of filament filament assembling machine as shown in Figure 1, involving vibrations loading assemblies, robot assemblies, mechanical arm driven unit, conveyance gear 32, gear rotary components and frame 40, described vibration feeding assembly is connected to the top of frame 40 by supporting seat 39, described gear rotary components comprises the second servomotor 34 and the second rotation axis 35, the second described servomotor 34 and the second rotation axis 35 level connection joint, described conveyance gear 32 is sleeved on the second rotation axis 35, the two ends of described second rotation axis 35 are connected to the top of frame 40 respectively by support bar 36, described robot assemblies is connected with conveyance gear 32 and vibration feeding component activity respectively by mechanical arm driven unit, the surface of described conveyance gear 32 offers filament teeth groove 33, described mechanical arm driven unit is connected on the side of frame 40.First filament is poured in vibration feeding assembly during work, then Vibration on Start-up loading assemblies is constantly upwards carried filament, starter motor mechanical arm driven unit in the process that filament is upwards carried, driving device arm component is carried out by mechanical arm driven unit, robot assemblies is utilized filament to be transported to the top of conveyance gear 32 from the upper end of vibration feeding assembly, then filament can automatically drop in the filament teeth groove 33 in conveyance gear 32 under the effect of self gravitation, can start voluntarily when filament falls into the second servomotor 34 after in filament teeth groove 33, turned an angle with conveyance gear 32 by the second rotation axis 35, the filament teeth groove 33 of sky is transported to immediately below robot assemblies, continuing through mechanical arm driven unit driving device arm component is constantly transported to filament in sky filament teeth groove 33, constantly filament is transported to next procedure by conveyance gear 32 again.The design carries out material loading conveying by the mode of vibration to filament, then by mechanical arm, filament is transported in conveyance gear, substantially increases the operating efficiency of filament assembling machine.
As Fig. 1, vibration feeding assembly involving vibrations disk 37 shown in Fig. 7 and Fig. 8, vibrator 38 and hollow shape cylindrical drum 41, described vibrator 38 is connected to the below of vibrating disk 37, described hollow shape cylindrical drum 41 is fixedly connected in vibrating disk 37, the upper end of described hollow shape cylindrical drum 41 is connected with fan-shaped delivery board 43, the outer surface of described hollow shape cylindrical drum 41 is surrounded with the first delivery track 42, one end of described first delivery track 42 is connected on vibrating disk 37, the other end of described first delivery track 42 is connected to the side of fan-shaped delivery board 43, the opposite side of described fan-shaped delivery board 43 is connected with one end of the second track 47 of horizontal positioned, the other end of described second track 47 is connected with filament block 48, the second described track 47 offers filament hopper 49, one end that the second described track 47 is connected with filament block 48 is also provided with Automatic clearance mechanism.Vibrating disk 37 below the first described delivery track 42 offers annular feed well 50, the discharge end 51 of described annular feed well 50 is connected with the lower end of the first delivery track 42, and the hopper degree of depth of described annular feed well 50 is successively decreased from feed end 52 successively towards discharge end 51.When filament is poured into after in vibrating disk 37, first Vibration on Start-up device 38 makes filament fall into annular feed well 50 under the effect of vibration, counterclockwise movement can be there is along annular feed well 50 under the effect of vibration after filament enters annular feed well 50, thus be transported to the lower end of the first delivery track 42, then filament is transported on fan-shaped delivery board 43 along the first delivery track 42, be transported to the second track 47 from fan-shaped delivery board 43 again, finally transport along filament hopper 49, can rest under the stop of filament block 48 after filament is transported to absorption station 53 draws on station 53, the filament that now mechanical arm can start drawing on station 53 is transported in conveyance gear 32, the design can make filament automatically upwards carry by the mode of vibration, improve the operating efficiency of wire-mounting device.Be transported to when there being a filament and draw station 53 Shang Hou Automatic clearance mechanism and can start voluntarily all the other are all blown off in vibrating disk 37 to drawing the filament that station 53 moves again, prevent many with filament blocking absorption station 53, thus guarantee once to capture a filament.
Fan-shaped delivery board 43 is as shown in Figure 7 and Figure 8 tilted-putted, described fan-shaped delivery board 43 is connected with inside and outside two the second tracks 47, the upper surface of described fan-shaped delivery board 43 offers the first chute feeder 44 and the second chute feeder 45, described the first described chute feeder 44 is positioned at the inner side of fan-shaped delivery board 43 upper surface, one end of described first chute feeder 44 is connected to the upper end of the first delivery track 42, the other end of described first chute feeder 42 is connected with the second track 47 of inner side, the second described chute feeder 45 is positioned at the outermost of fan-shaped delivery board 43, fan-shaped delivery board 43 outside described second chute feeder 45 is provided with baffle plate 46, the second described chute feeder 45 is connected with second track 47 in outside, the inclination angle of described fan-shaped delivery board 43 is 10 degree to 15 degree, the first described chute feeder 44 is identical with the hopper width of the filament hopper 49 on the second track 47 with the hopper width of the second chute feeder 45, it is all 1.5 times of a filament diameter.When filament is transported on fan-shaped delivery board 43 along the first delivery track 42, a part of filament can be transported on the second track 47 of inner side along the first chute feeder 44, and is transported to absorption station 53 along filament hopper 49; Because fan-shaped delivery board 43 is tilted-putted, so remaining filament can drop in the second chute feeder 45 under the effect of self gravitation and vibration, then this part filament can be transported in second track 47 in outside along the second chute feeder 45, is finally transported to along filament hopper 49 and draws station 53; The design, by the fan-shaped delivery board 43 outside the second chute feeder 45 is provided with baffle plate 46, prevents filament from dropping from the outside of fan-shaped delivery board 43, guarantees that remaining filament all drops in the second chute feeder 45; And the hopper width of the first chute feeder 44, second chute feeder 45 and filament hopper 49 is all 1.5 times of filament diameter, thus make filament can only one and then one in the process of transport, there will not be Multi-filament to transport side by side, thus ensure that drawing station 53 last time only there will be a filament.The design by offering the first chute feeder 44 and the second chute feeder 45 on fan-shaped delivery board 43, and make the first chute feeder 44 and the second chute feeder 45 be connected to second track 47, thus another second track 47 can be utilized after second track 47 breaks down to carry out continuation transport, add its Practical Performance.
Automatic clearance mechanism as shown in figures 7 and 9 comprises fibre-optical probe 54, air pump and gas blow pipe 55, one end that described filament hopper 49 is connected with filament block 48 is provided with draws station 53, described fibre-optical probe 54 is arranged on the side of drawing station 53, described gas blow pipe 55 has two, one end of two described gas blow pipes 55 is connected with air pump, and the other end of described two gas blow pipes 55 stretches in the filament hopper 49 of absorption station 53 right-hand member respectively.After fibre-optical probe 54 detects that drawing station 53 has occurred filament; air pump can start voluntarily and by gas blow pipe 55, all the other filaments moved to absorption station 53 all be blown off into vibrating disk 37; the present invention makes unnecessary filament again drop in vibrating disk 37 by the design of Automatic clearance mechanism; prevent Multi-filament blocking and draw station; thus guarantee that mechanical arm once only captures a filament, drop into the filament in vibrating disk 37 and can re-start vibration transmission.The present invention also has the advantage that structure is simple, be easy to manufacture and practicality and high efficiency.
As Fig. 1, mechanical arm driven unit shown in Fig. 2 and Fig. 3 comprises rotary lifting mechanism and connecting rod 11, described rotary lifting mechanism comprises the first servomotor 16, first rotation axis 17, first cam 7, angle steel 1 and the 3rd spring 13, described angle steel 1 is " L " type an angle of 90 degrees steel vertically placed, described angle steel 1 is rotatably connected in frame, connecting axle 2 is provided with between the center of described angle steel 1 and frame, described angle steel 1 is movably connected on connecting axle 2 by bearing, the first described servomotor 16 and the first rotation axis 17 level connection joint, the first described cam 7 is sleeved on the first rotation axis 17, the first described cam 7 is flexibly connected with the arc-shaped side of angle steel epimere 101, described angle steel hypomere 102 is connected with connecting rod 11 by contiguous block 10, described connecting rod 11 is vertically connected on contiguous block 10, described piston rod 12 is vertically connected to the upper end of connecting rod 11, described contiguous block 10 is connected on the bottom surface of frame by the 3rd spring 13, described rotary lifting mechanism is also connected with counter 4.Described contiguous block 10 is " L " type contiguous block of horizontal positioned, and one end of described contiguous block 10 is fixedly connected on angle steel hypomere 102, and the other end of described contiguous block 10 is connected with the 3rd spring 13 with connecting rod 11 respectively.Before work, connecting rod 11 is connected with the piston rod 12 in robot assemblies, and require the adjustment to connecting rod 11 according to the amount of feeding of mechanical arm, starting the first servomotor 16 when needs driving device arm component makes it rotate with the first rotation axis 17, because the first cam 7 is sleeved on the first rotation axis 17, so the first cam 7 also can and then rotate in the process of the first rotation axis 17 rotation, after the convex surface of the first cam 7 contacts with the arc-shaped side of angle steel epimere 101, first cam 7 meeting extrude angle 1, angle steel 1 is rotated around connecting axle 2 by bearing, in the process that angle steel 1 rotates, angle steel hypomere 102 can be risen with connecting rod 11 by contiguous block 10, thus the piston rod 12 be vertically connected with connecting rod 11 is moved upward, can be stretched the 3rd spring 13 in the process of contiguous block 10 to rising, so after the convex surface of the first cam 7 and the arc-shaped side of angle steel epimere 101 are separated, 3rd spring 13 can haul contiguous block 10 and move downward and be returned to original position, in the process that contiguous block 10 moves downward, angle steel 1 can rotate backward around connecting axle 2 and be returned to initial position, and the original position that piston rod 12 also can be replied under the drive of connecting rod 11, completes the transmission to a filament in the process that piston rod 12 is once elevated, along with the rotation of the first rotation axis 17 is after the convex surface of the first cam 7 contacts with the arc-shaped side of angle steel epimere 101 again, piston rod 12 again can to rising under the effect of transmission, after the convex surface of the first cam 7 and the arc-shaped side of angle steel epimere 101 are separated, piston rod 12 can be returned to original position to decline again, the design makes piston rod 12 constantly be elevated by continuing rotation first cam 7, thus carrys out driving machine mechanical arm by the lifting of piston rod 12 and carry out work.And the rotary lifting mechanism in the design is also connected with counter 4, while rotary lifting mechanism driving machine mechanical arm normally works, can also be counted by the filament of counter 4 pairs of mechanical arm transports, substantially increase its operating efficiency.
Counter 4 is as shown in figures 1 and 3 fixedly connected on the top of connecting axle 2 by support bar 3, described counter 4 is connected with two count buttons 5, the upper end of described count button 5 is connected with roller 6, also leaf spring is provided with between the lower end of described count button 5 and counter 4, described rotation axis 17 is also set with the second cam 8 and the 3rd cam 9, the second described cam 8 and the 3rd cam 9 are flexibly connected with the roller 6 of two count button 5 upper ends respectively.The second described cam 8 and the 3rd cam 9 are sleeved on rotation axis 17 with contrary form, and the convex surface direction of the second described cam 8 is consistent with the convex surface direction of the first cam 7, and the convex surface direction of the 3rd described cam 9 is contrary with the convex surface direction of the first cam 7.In the process that rotation axis 17 rotates, second cam 8 and the 3rd cam 9 also together can follow rotation, when the first cam 7 promote angle steel 1 rotate time, second cam 8 also can extrude a count button 5, the block count plate in counter 4 is made to add one, when the first cam 7 is with angle steel 1 separate type, 3rd cam 9 can extrude another count button 5, another block count plate in counter 4 is made to add one, along with piston rod 12 completes an elevating movement, mechanical arm also can complete a filament transmission operation, two block count plates in this hour counter 4 can add one respectively, when the numeral difference on discovery tally or after differing by more than one, then show that filament assembling machine mechanical arm driving device breaks down, need process in time.The present invention, while rotary lifting mechanism driving machine mechanical arm normally works, can also be counted by the filament of counter 4 pairs of mechanical arm transports, substantially increase its operating efficiency.
The two ends of connecting rod 11 are as shown in Figure 2 connected with piston rod 12 with contiguous block 10 respectively by annular connector 15, and the two ends of described connecting rod 11 offer screwed hole respectively, and described annular connector 15 is connected in the screwed hole of connecting rod 11 by external connection screw 14.When needing to regulate the amount of feeding of mechanical arm, the annular connector 15 rotating two ends is regulated by the connecting length of length to connecting rod 11 changing annular connector 15 and stretch in connecting rod 11, improve the elemental height of piston rod 12, make piston rod 12 can reach higher height under the drive of rotary lifting mechanism, thus complete the adjustment to the mechanical arm amount of feeding.
As Fig. 1, robot assemblies shown in Fig. 5 and Fig. 6 comprises mechanical arm base 13, mechanical arm main body 14, manipulator 15, translation mechanism, pressure grabbing device and piston rod 12, described pressure grabbing device is fixedly connected on one end of manipulator 15, described manipulator 15 is slidably connected at the top of mechanical arm main body 14 by translation mechanism, described mechanical arm base 13 offers the pilot hole of vertical direction, described piston rod 12 is connected with translation mechanism through the pilot hole on mechanical arm base 13, described mechanical arm main body 14 is movably connected in the top of mechanical arm base 13 by elevating mechanism, described elevating mechanism is connected with piston rod 12.When mechanical arm driven unit does vertical lifting motion by connecting rod 1 with piston rod 12, in the process that piston rod 12 moves downward, translation mechanism can push manipulator 15 and move to the right under the drive of piston rod 12, after piston rod 12 moves downward certain phase, elevating mechanism also can start under the drive of piston rod 12, now elevating mechanism can with mechanical arm main body 14, manipulator 15 moves downward together with pressure grabbing device, when piston rod 12 moves to bottom, pressure grabbing device is positioned at directly over the absorption station 53 of vibration feeding assembly 37, now starting pressure grabbing device utilizes suction to complete crawl to filament, when piston rod 12 moves upward, mechanical arm main body 14, manipulator 15 and pressure grabbing device automatically can be returned to original position to rising under the effect of elevating mechanism, and the rising translation mechanism along with piston rod 12 can push manipulator 15 and move to the left, when piston rod 12 arrives peak, now pressure grabbing device can move to the top of conveyance gear 32 in frame 40, now closing presure grabbing device filament can automatically drop in the filament teeth groove 33 in conveyance gear 32 under the effect of self gravitation, along with piston rod 12 completes an elevating movement, mechanical arm also completes the crawl work of a filament, also can rotate a certain angle when again completing once lifting conveyance gear 32 along with piston rod 12, empty filament teeth groove 33 is made to move to immediately below pressure grabbing device, continuing through mechanical arm driven unit driving device arm component is constantly transported to filament in sky filament teeth groove 33, constantly filament is transported to next procedure by conveyance gear 32 again, thus the lasting automatic capturing work realized filament.The design can drive translation mechanism and elevating mechanism by piston rod 12 simultaneously, completes the level to manipulator and vertically manipulation, substantially increases the operating efficiency of mechanical arm.
Translation mechanism as shown in Figure 1 and Figure 4 comprises the first slide block 29, first lead 30, " L " type contiguous block 28, power transmission shaft 27, first intercell connector 25 and the second spring 26, in described mechanical arm main body 14, level is provided with upper and lower two the first leads 30, described manipulator 15 is slidably connected on the first lead 30 by the first slide block 29, described " L " type contiguous block 28 is rotatably connected in mechanical arm main body 14, one end of described " L " type contiguous block 28 is flexibly connected with the first slide block 29, the other end of described " L " type contiguous block 28 is connected with the second spring 26 with power transmission shaft 27, the second described spring 26 is vertically connected on mechanical arm base 13, described power transmission shaft 27 is connected with piston rod 12 by the first intercell connector 25.The sidewall that mechanical arm main body 14 is passed in described one end being positioned at the first lead 30 of top extend out to its outside, and described manipulator 15 is slidably connected on the first lead 30 outside mechanical arm main body 14 by the second slide block 31.When piston rod 12 moves upward, power transmission shaft 27 also can move upward under the drive of the first intercell connector 25, " L " type contiguous block 28 can be rotated counterclockwise under the effect of power transmission shaft 27, now the first slide block 29 can move to the left along the first lead 30 under the effect of " L " type contiguous block 28, because manipulator 15 is fixedly connected with the first slide block 29, so manipulator 15 also can move to the left while the first slide block 29 moves to the left, when piston rod 12 moves to peak, pressure grabbing device also can move to directly over filament teeth groove 33 under the drive of manipulator 15, when piston rod 12 moves downward, power transmission shaft 27 also can move downward under the drive of the first intercell connector 25, " L " type contiguous block 28 can turn clockwise under the effect of power transmission shaft 27, now the first slide block 29 can move to the right along the first lead 30 with manipulator 15 under the effect of " L " type contiguous block 28, when piston rod 12 moves to bottom, pressure grabbing device also can move under the drive of manipulator 15 to be drawn directly over station 53, when " L " type contiguous block 28 occurs clockwise or be rotated counterclockwise Shi Douhui to produce extruding or stretching to the second spring 26, so when piston rod 12 is not by external force, second spring 26 can push the rotation of " L " type contiguous block 18 and be returned to original position, makes manipulator 15, first slide block 29 and piston rod 12 also return to original position.The design has good transmission performance, by the elevating movement of piston rod 12 being converted to the horizontal movement of manipulator 15, substantially increases the operating efficiency of mechanical arm; And manipulator 15 is also slidably connected on the first lead 30 outside mechanical arm main body 14 by the second slide block 31, substantially increased the conveying accuracy of manipulator by this design, thus pressure grabbing device is transported to directly over absorption station 53 or filament teeth groove 33 like clockwork.
Elevating mechanism as shown in Figure 1 comprises the second lead 19, first spring 21, elevating lever 22, second intercell connector 23 and guide vane end stop 24, the second described lead 19 is vertically connected to mechanical arm base 13, described mechanical arm main body 14 is slidably connected on the second lead 19, described elevating lever 22 is vertically connected to the bottom of mechanical arm main body 14, described guide vane end stop 24 is connected to the lower end of elevating lever 22, described piston rod 12 is flexibly connected with elevating lever 22 by the second intercell connector 23, the first spring 21 is also provided with between described mechanical arm main body 14 and mechanical arm base 13, described mechanical arm base 13 is also provided with limited post 20.When piston rod 12 moves downward certain phase, now the second intercell connector 23 contacts with guide vane end stop 24, when piston rod 12 continues to move downward, mechanical arm main body 14 can move downward along the second lead 19 under the effect of elevating lever 22, thus pressure grabbing device is transported to draws above station 53 nearby, pressure grabbing device is enable accurately to complete adsorption operation to filament, when piston rod 12 moves upward, mechanical arm main body 14 can be returned to original height again under the effect of the first spring 21.And the design is also provided with limited post 9 on mechanical arm base 1; when piston rod 22 no longer moves downward; can not continue to move downward under the effect of inertia by this design pressure grabbing device and draw station 53 and collide; prevent pressure grabbing device from unnecessary damage occurring, thus serve the effect of self-protection.
Pressure grabbing device as shown in Fig. 1, Fig. 5 and Fig. 6 comprises vacuum pump 16, air intake duct 17 and suction nozzle 18, described vacuum pump 16 is fixedly connected on one end of manipulator 15, described suction nozzle 18 has two, two described suction nozzles 18 are connected with vacuum pump 16 respectively by air intake duct 17, and the diameter of the air entry of described suction nozzle 18 is identical with the diameter of filament.When suction nozzle 18 moves to directly over absorption station 53 under the drive of manipulator 15, start vacuum pump 16 and utilize suction to make filament be adsorbed on suction nozzle 18; When suction nozzle 18 moves to directly over filament teeth groove 33 under the drive of manipulator 15, close vacuum pump 16 and filament is automatically fallen in filament teeth groove 33 under the effect of self gravitation.The design is identical by the diameter of the diameter with filament that make the air entry of suction nozzle 18, thus makes suction nozzle 18 can only pick up a filament successively, ensure that the accuracy of transport; And can also be worked on by another suction nozzle 18 after a suction nozzle 18 breaks down, improve its Practical Performance.
Claims (10)
1. a filament filament assembling machine, it is characterized in that: involving vibrations loading assemblies, robot assemblies, mechanical arm driven unit, conveyance gear, gear rotary components and frame, described vibration feeding assembly is connected to the top of frame by supporting seat, described gear rotary components comprises the second servomotor and the second rotation axis, the second described servomotor and the second rotation axis level connection joint, described conveyance gear is sleeved on the second rotation axis, the two ends of described second rotation axis are connected to the top of frame respectively by support bar, described robot assemblies is connected with conveyance gear and vibration feeding component activity respectively by mechanical arm driven unit, the surface of described conveyance gear offers filament teeth groove, described mechanical arm driven unit is connected on the side of frame.
2. a kind of filament filament assembling machine according to claim 1, it is characterized in that: described vibration feeding assembly involving vibrations disk, vibrator and hollow shape cylindrical drum, described vibrator is connected to the below of vibrating disk, described vibrator is connected to the top of frame by supporting seat, described hollow shape cylindrical drum is fixedly connected in vibrating disk, the upper end of described hollow shape cylindrical drum is connected with fan-shaped delivery board, the outer surface of described hollow shape cylindrical drum is surrounded with the first delivery track, one end of described first delivery track is connected on vibrating disk, the other end of described first delivery track is connected to the side of fan-shaped delivery board, the opposite side of described fan-shaped delivery board is connected with one end of the second track of horizontal positioned, the other end of described second track is connected with filament block, the second described track offers filament hopper, one end that the second described track is connected with filament block is also provided with Automatic clearance mechanism.
3. a kind of filament filament assembling machine according to claim 2, it is characterized in that: described fan-shaped delivery board is tilted-putted, described fan-shaped delivery board is connected with inside and outside two the second tracks, the upper surface of described fan-shaped delivery board offers the first chute feeder and the second chute feeder, described the first described chute feeder is positioned at the inner side of fan-shaped delivery board upper surface, one end of described first chute feeder is connected to the upper end of the first delivery track, the other end of described first chute feeder is connected with the second track of inner side, the second described chute feeder is positioned at the outermost of fan-shaped delivery board, fan-shaped delivery board outside described second chute feeder is provided with baffle plate, the second described chute feeder is connected with second track in outside.
4. a kind of filament filament assembling machine according to claim 2, it is characterized in that: described Automatic clearance mechanism comprises fibre-optical probe, air pump and gas blow pipe, one end that described filament hopper is connected with filament block is provided with absorption station, described fibre-optical probe is arranged on the side of drawing station, described gas blow pipe has two, one end of two described gas blow pipes is connected with air pump, and the other end of described two gas blow pipes stretches in the filament hopper of absorption station right-hand member respectively.
5. a kind of filament filament assembling machine according to claim 1, it is characterized in that: described robot assemblies comprises mechanical arm base, mechanical arm main body, manipulator, translation mechanism, pressure grabbing device and piston rod, described pressure grabbing device is fixedly connected on one end of manipulator, described manipulator is slidably connected at the top of mechanical arm main body by translation mechanism, described mechanical arm base offers the pilot hole of vertical direction, described piston rod is connected with translation mechanism through the pilot hole on mechanical arm base, described mechanical arm main body is movably connected in the top of mechanical arm base by elevating mechanism, described elevating mechanism is connected with piston rod.
6. a kind of filament filament assembling machine according to claim 5, it is characterized in that: described translation mechanism comprises the first slide block, first lead, " L " type contiguous block, power transmission shaft, first intercell connector and the second spring, in described mechanical arm main body, level is provided with upper and lower two the first leads, described manipulator is connected on the first lead by the first skid, described " L " type contiguous block is rotatably connected in mechanical arm main body, one end of described " L " type contiguous block is flexibly connected with the first slide block, the other end of described " L " type contiguous block is connected with the second spring with power transmission shaft, the second described spring is vertically connected on mechanical arm base, described power transmission shaft is connected with piston rod by the first intercell connector.
7. a kind of filament filament assembling machine according to claim 5, it is characterized in that: described elevating mechanism comprises the second lead, first spring, elevating lever, second intercell connector and guide vane end stop, the second described lead is vertically connected to mechanical arm base, described mechanical arm main body horizontal slip is connected on the second lead, described elevating lever is vertically connected to the bottom of mechanical arm main body, described guide vane end stop is connected to the lower end of elevating lever, described piston rod is flexibly connected with elevating lever by the second intercell connector, the first spring is also provided with between described mechanical arm main body and mechanical arm base.
8. a kind of filament filament assembling machine according to claim 5, it is characterized in that: described pressure grabbing device comprises vacuum pump, air intake duct and suction nozzle, described vacuum pump is fixedly connected on one end of manipulator, described suction nozzle has two, and two described suction nozzles are connected with vacuum pump respectively by air intake duct.
9. a kind of filament filament assembling machine according to any one of claim 5 to 7, it is characterized in that: described mechanical arm driven unit comprises rotary lifting mechanism and connecting rod, described rotary lifting mechanism comprises the first servomotor, first rotation axis, first cam, angle steel and the 3rd spring, described angle steel is " L " type an angle of 90 degrees steel vertically placed, described angle steel is rotatably connected in frame, connecting axle is provided with between the center of described angle steel and frame, described angle steel is movably connected on connecting axle by bearing, the first described servomotor and the first rotation axis level connection joint, the first described cam is sleeved on the first rotation axis, the first described cam is flexibly connected with the arc-shaped side of angle steel epimere, described angle steel hypomere is connected with connecting rod by contiguous block, the upper end of described connecting rod is connected with the lower end of piston rod, described contiguous block is connected on the bottom surface of frame by the 3rd spring, described rotary lifting mechanism is also connected with counter.
10. a kind of filament filament assembling machine according to claim 9, it is characterized in that: described contiguous block is " L " type contiguous block of horizontal positioned, one end of described contiguous block is fixedly connected on angle steel hypomere, and the other end of described contiguous block is connected with spring with connecting rod respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510073810.4A CN104637762B (en) | 2015-02-11 | 2015-02-11 | Filament feeding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510073810.4A CN104637762B (en) | 2015-02-11 | 2015-02-11 | Filament feeding machine |
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| CN104637762A true CN104637762A (en) | 2015-05-20 |
| CN104637762B CN104637762B (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510073810.4A Expired - Fee Related CN104637762B (en) | 2015-02-11 | 2015-02-11 | Filament feeding machine |
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| CN104858591A (en) * | 2015-05-23 | 2015-08-26 | 赵伟明 | LED filament point welding double-filament feeding device |
| CN109592373A (en) * | 2019-01-15 | 2019-04-09 | 厦门通士达照明有限公司 | A kind of LED filament permutation device |
| CN109867100A (en) * | 2018-11-07 | 2019-06-11 | 保定来福汽车照明集团有限公司 | A kind of filament feed device |
| CN117490603A (en) * | 2024-01-02 | 2024-02-02 | 胜利油田胜机石油装备有限公司 | Oil pipe heat insulation pipe bending detection device and use method |
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| CN104637762B (en) | 2017-05-17 |
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