CN204749088U - Sucking disc device is expected in grabbing of full -automatic mould pressing modular system - Google Patents
Sucking disc device is expected in grabbing of full -automatic mould pressing modular system Download PDFInfo
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- CN204749088U CN204749088U CN201520065604.4U CN201520065604U CN204749088U CN 204749088 U CN204749088 U CN 204749088U CN 201520065604 U CN201520065604 U CN 201520065604U CN 204749088 U CN204749088 U CN 204749088U
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Abstract
The utility model discloses a sucking disc device is expected in grabbing of full -automatic mould pressing modular system, including a mounting panel to reaching 3 at least vacuum adsorption subassemblies connecting perpendicularly on the mounting panel with circumference array geometry and constituting, each vacuum adsorption subassembly links to each other with vacuum generator respectively, the shaping has the bar hole that is used for adjusting the adsorption component position on the mounting panel. The vacuum adsorption subassembly including the negative pressure that connects gradually connect, transitional coupling spare and inhale the material pipe, inhale material pipe middle part and be located a cushion collar, inhale and expect to be connected with a buffer spring between pipe lower part and the cushion collar upper portion, cushion collar wall connection has two clamping nut, and the vacuum adsorption subassembly passes bar hole and fixed with the mounting panel through these two clamping nut. Grab material sucking disc device through the cooperation of a plurality of vacuum adsorption subassemblies, reduce the suction of single vacuum adsorption subassembly to guarantee reliablely and stablely to absorb single raw materials.
Description
Technical field
The utility model belongs to automation equipment field, is specifically related to mold pressing modular system construction applications.
Background technology
Mold pressing setting process adds in metal pair mould by a certain amount of premix or prepreg, through physical or chemical treatment, pressing, the shaping special process be combined as a whole.In light industry field, the way of realization of mold pressing setting process is mainly based on handwork unit, and an equipment at least needs a people, Manual feeding, startup mold pressing switch, manual blanking, periodically repeat, labour intensity is large, and production efficiency is not high, approved product quality is uncontrollable, uniformity is poor, and there is job safety hidden danger (respiratory tract infection that scald, dust atmosphere cause, mold pressing weigh wounded), thus causes recruitment difficult, cost of labor is high, and on market, supply falls short of demand for approved product.Therefore; develop a kind of automatic intelligent mold pressing modular system and method thereof; realize the automatic extruding that physics, electrochemical conditions are controlled; automatic loading/unloading, continuous mould pressing, automatic program control; within 24 hours, do not shut down work; one people can operate multiple devices, with improve production efficiency and product quality, seems particularly important and urgent.
Utility model content
Technical problem to be solved in the utility model is: the deficiency existed for prior art, provides a kind of compact conformation, the material grasping Acetabula device that the full-automatic mold pressing modular system that working (machining) efficiency is high uses.
For realizing the object of the utility model, be achieved by the following technical solutions: a kind of material grasping Acetabula device of full-automatic mold pressing modular system, include an installing plate, and formed with at least 3 vacuum suction assemblies that circumference array form is vertically connected on installing plate, each vacuum suction assembly is connected with vacuum generator respectively; Installing plate forms the bar hole adjusting absorbent module position.
Preferably: described vacuum suction assembly includes the negative pressure joint, transition piece and the suction tube that connect successively, in the middle part of described suction tube, be positioned at a cushion collar, between suction tube bottom and cushion collar top, be connected with a buffer spring; Cushion collar outer wall is connected with two binding nuts, and vacuum suction assembly is passed bar hole and fixed by these two binding nuts and installing plate.
Preferably: the suction sum of each vacuum suction assembly described is the gravity of raw material and 2 times ~ 5 times of micropore breakdown pressure sum.
The utility model provides the material grasping Acetabula device of another kind of full-automatic mold pressing modular system, includes total suction tube, is enclosed within the buffer ferrule outside total suction tube, be connected with buffer spring b between total suction tube bottom and buffer ferrule; Described total suction tube lower end is connected with a suction nozzle terminal pad, is connected with 3-6 suction nozzle below suction nozzle terminal pad, and suction nozzle, suction nozzle terminal pad and total suction tube are communicated with successively, and total suction tube upper end is connected with vacuum generator.
Preferably: the suction sum of each suction nozzle described is the gravity of raw material and 2 times ~ 5 times of micropore breakdown pressure sum.
Compared with prior art, the beneficial effects of the utility model are: described material grasping Acetabula device, by multiple vacuum suction assembly or suction nozzle cooperating, reduces the suction of single vacuum suction assembly or suction nozzle, thus ensure reliablely and stablely to draw single raw material.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of mold pressing modular system.
Fig. 2 is the structural representation of feeding machanism part.
Fig. 3 is the structural representation of feeding machanism and feed mechanism part.
Fig. 4 is the A portion schematic enlarged-scale view of Fig. 1.
Fig. 5 is the structural representation of material grasping Acetabula device.
Fig. 6 is the sectional structure schematic diagram of vacuum suction assembly.
Fig. 7 is the structural representation at another visual angle of mold pressing modular system.
Fig. 8 is the B portion schematic enlarged-scale view of Fig. 7.
Fig. 9 is the structural representation of cutting agency and finished product material storage mechanism.
Figure 10 is the structural representation of embodiment 2.
The component names that in figure, Reference numeral is corresponding:
1, frame;
2, feeding machanism; 20, barrel; 201, barrel chassis; 202, clamping ring on barrel; 21, rotary cylinder; 22, pusher motor; 23, sensor a; 24, cartridge holder; 25, pusher pallet; 251, leading screw; 252, guide rail; 26, sensor b;
3, feed mechanism; 31, material cylinder a is moved; 32, flitch a is moved; 33, material loading cylinder; 34, material grasping Acetabula device; 341, installing plate; 3411, bar hole; 342, vacuum suction assembly; 3421, negative pressure joint; 3422, transition piece; 3423, buffer spring; 3424, cushion collar; 3425, binding nut; 3426, suction tube; 343, buffer ferrule; 344, total suction tube; 345, suction nozzle terminal pad; 346, suction nozzle;
4, counterdie cyclic conveyor structure; 41, rotating disk; 42, bed die; 43, counterdie processing unit;
5, molding mechanism; 50, mold pressing cylinder block; 51, mold pressing cylinder; 52, mold; 53, insufflation unit;
6, cutting agency; 61, material cylinder b is moved; 62, flitch b is moved; 63, blanking cylinder; 64, sucker; 65, upper top gas cylinder;
7, finished product material storage mechanism; 70, shaping barrel; 71, rotary cylinder b; 72, pusher motor b; 73, sensor c; 74, cartridge holder b; 75, pusher pallet b; 751, leading screw b; 752, guide rail b; 76, sensor d.
Detailed description of the invention
With reference to the accompanying drawings detailed description of the invention of the present utility model is made a detailed explanation below.
embodiment 1
According to Fig. 5, Fig. 6, the material grasping Acetabula device of a kind of full-automatic mold pressing modular system described in the present embodiment, include an installing plate 341, and formed with 5-6 the vacuum suction assembly 342 that circumference array form is vertically connected on installing plate, each vacuum suction assembly is connected with vacuum generator respectively; Installing plate forms the bar hole 3411 adjusting absorbent module position.
Described vacuum suction assembly includes the negative pressure joint 3421, transition piece 3422 and the suction tube 3426 that connect successively, is positioned at a cushion collar 3424 in the middle part of described suction tube, is connected with a buffer spring 3423 between suction tube bottom and cushion collar top.Cushion collar outer wall is connected with two binding nuts 3425, and vacuum suction assembly 342 is passed bar hole 3411 and fixed by these two binding nuts and installing plate.Installing plate is as shown in Figure 5 circular, bar hole is arranged along the radial direction of installing plate, according to the size of adsorbed raw material area, can the position of corresponding adjustment vacuum suction assembly 342, then adjust vacuum suction assembly 342 when the area of such as raw material is larger comparatively outer, guarantee stably raw material to be picked up.
Described raw material is that form many lobes laminated structure, the large footpath of external form is 90mm ~ 110mm through stamping-out after the solidification of perfumed soap slurry, thickness range is 0.4mm ~ 0.6mm, and weight range is 1.6g ~ 2.5g, and it is covered with micropore, pore size scope is 10 μm ~ 100 μm, and skewness.According to single sucker suction, the first block of raw material stacked has negative pressure, negative pressure, through micropore, second block of raw material forms the negative pressure being similar to small size sucker, the 3rd piece, the 4th piece the like.During each absorption raw material, multi-disc may be picked up simultaneously.
By contrast, when adopting multiple small-bore suction tube of the present utility model, because contact area is little, form secondary sucker through first block of raw material, weak, cannot adsorb the second tablet raw material, ensures all to pick up a tablet raw material at every turn.The total suction of theory of each suction tube is the product of the suction tube bottom suction nozzle gross area and vacuum, and actual design is the gravity of raw material and 2 times ~ 5 times of micropore breakdown pressure sum, ensures reliablely and stablely to draw single raw material.Described micropore breakdown pressure refers to the air pressure of the flow leakage of passing from micropore.
Described negative pressure joint is connected with vacuum generator, and pipeline between negative pressure joint and vacuum generator is connected with air admission valve in turn.
embodiment 2
The material grasping Acetabula device of a kind of full-automatic mold pressing modular system as shown in Figure 10, includes total suction tube 344, is enclosed within the buffer ferrule 343 outside total suction tube, is connected with buffer spring b between total suction tube bottom and buffer ferrule; Described total suction tube lower end is connected with a suction nozzle terminal pad 345, is connected with 3-6 suction nozzle 346 below suction nozzle terminal pad, and suction nozzle, suction nozzle terminal pad and total suction tube are communicated with successively, and total suction tube upper end is connected with vacuum generator.The suction sum of each suction nozzle described is the gravity of raw material and 2 times ~ 5 times of micropore breakdown pressure sum.
Compared with embodiment 1, the material grasping Acetabula device of the present embodiment only needs to be connected with vacuum generator by a pipeline, and is connected by suction nozzle terminal pad between each suction nozzle and be communicated with, and simplifies the structure of material grasping Acetabula device.
embodiment 3
According to shown in Fig. 1 to Fig. 9, the full-automatic mold pressing modular system of one described in the present embodiment, includes frame 1, rack-mounted feeding machanism 2, counterdie cyclic conveyor structure 4 and finished product material storage mechanism 7, described counterdie cyclic conveyor structure is mounted with at least three bed dies 42; Described frame is positioned at the feed mechanism 3 be provided with above feeding machanism and counterdie cyclic conveyor structure in order to be transported to from feeding machanism by raw material bed die; Described frame is positioned at above bed die and molding mechanism 5 is installed, below molding mechanism, be mounted with the mold 52 coordinated with bed die; Described frame is positioned at the cutting agency 6 be provided with above counterdie cyclic conveyor structure and finished product material storage mechanism in order to be transported to from counterdie cyclic conveyor structure by raw material finished product material storage mechanism; Described feeding machanism, feed mechanism, counterdie cyclic conveyor structure, molding mechanism, cutting agency are connected with control system respectively with finished product material storage mechanism.
Shown in composition graphs 2, Fig. 3, described feeding machanism 2 includes the rotary cylinder 21 being fixedly mounted on frame lower, and level is arranged on a cartridge holder 24 on rotary cylinder, is detachably arranged on two barrels 20 on cartridge holder; Lateral location cartridge holder being positioned at each barrel is separately installed with the leading screw 251 longitudinally arranged, cartridge holder is also installed with a guide rail 252 longitudinally arranged, leading screw upper driving described in each is connected with the pusher pallet 25 promoting raw material moves, and each pusher pallet and described slide are connected; Described cartridge holder is positioned at the pusher motor 22 being separately installed with below each leading screw and being connected with each lead screw transmission.
As shown in Figure 3, the barrel being positioned at right side fills raw material, and feed mechanism captures raw material from the barrel on right side; Be positioned at the barrel micropore in left side, because barrel is dismountable mounting structure, the time before right side barrel raw material is finished, the barrel in left side can be replaced by the barrel filling raw material by workman.Described barrel can arrange two or more, such as 3-4, although Whole Equipment volume is comparatively large like this, can extend the quantity of loading raw material, and the interval time that workman changes barrel for twice lengthens, and reduces the labour intensity of workman.
Described frame is positioned at the sensor b26 that position, barrel upper end is provided with to detect the raw material height and position of barrel inner top; Described frame is positioned at the sensor a23 being provided with to detect barrel raw material immediately below barrel and whether being finished.Described sensor a, sensor b are infrared sensor or Fibre Optical Sensor.
Described barrel includes a barrel chassis 201, is vertically connected at the multiple montants on barrel chassis, and clamping ring 202 on the barrel being connected to each montant upper end.Offer through hole in the middle of described barrel chassis, the position of sensor a is corresponding with the position of through hole.
Shown in composition graphs 5, Fig. 6, described feed mechanism 3 includes rack-mounted moving of level and expects cylinder a31, with move expect that the piston rod of cylinder a is connected move flitch a32, longitudinally be arranged on and move on flitch a and piston rod material loading cylinder 33 down, and be connected to the material grasping Acetabula device 34 on material loading cylinder piston rod; Described material grasping Acetabula device includes an installing plate 341, and is formed with 5 vacuum suction assemblies 342 that circumference array form is vertically connected on installing plate, and each vacuum suction assembly is connected with vacuum generator respectively; Installing plate forms the bar hole 3411 adjusting absorbent module position.
Described vacuum suction assembly includes the negative pressure joint 3421, transition piece 3422 and the suction tube 3426 that connect successively, is positioned at a cushion collar 3424 in the middle part of described suction tube, is connected with a buffer spring 3423 between suction tube bottom and cushion collar top.Cushion collar outer wall is connected with two binding nuts 3425, and vacuum suction assembly 342 is passed bar hole 3411 and fixed by these two binding nuts and installing plate.Installing plate is as shown in Figure 5 circular, bar hole is arranged along the radial direction of installing plate, according to the size of adsorbed raw material area, can the position of corresponding adjustment vacuum suction assembly 342, then adjust vacuum suction assembly 342 when the area of such as raw material is larger comparatively outer, guarantee stably raw material to be picked up.
Described raw material is that form many lobes laminated structure, the large footpath of external form is 90mm ~ 110mm through stamping-out after the solidification of perfumed soap slurry, thickness range is 0.4mm ~ 0.6mm, and weight range is 1.6g ~ 2.5g, and it is covered with micropore, pore size scope is 10 μm ~ 100 μm, and skewness.According to single sucker suction, the first block of raw material stacked has negative pressure, negative pressure, through micropore, second block of raw material forms the negative pressure being similar to small size sucker, the 3rd piece, the 4th piece the like.During each absorption raw material, multi-disc may be picked up simultaneously.
By contrast, when adopting multiple small-bore suction tube of the present utility model, because contact area is little, form secondary sucker through first block of raw material, weak, cannot adsorb the second tablet raw material, ensures all to pick up a tablet raw material at every turn.The total suction of theory of each suction tube is the product of the suction tube bottom suction nozzle gross area and vacuum, and actual design is the gravity of raw material and 2 times ~ 5 times of micropore breakdown pressure sum, ensures reliablely and stablely to draw single raw material.Described micropore breakdown pressure refers to the air pressure of the flow leakage of passing from micropore.
Described negative pressure joint is connected with vacuum generator, and pipeline between negative pressure joint and vacuum generator is connected with air admission valve in turn.
Shown in composition graphs 4 and Fig. 8, described counterdie cyclic conveyor structure 4 includes a rotating disk 41, is arranged on 4 described bed dies 42 above rotating disk, and is provided with counterdie processing unit 43 below bed die.Counterdie processing unit is physical processing unit or chemical treatment.Physical processing unit can be heating module, carries out heating make it to be easy to shaping to raw material.
Described molding mechanism 5 includes rack-mounted mold pressing cylinder block 50, to be longitudinally arranged on mold pressing cylinder block and piston rod mold pressing cylinder 51 down, and to be arranged on the mold 52 of mold pressing cylinder piston rod lower end; Be provided with above described mold to make shaping after raw material and the insufflation unit 53 that departs from of mold.
According to Fig. 9, described cutting agency 6 includes rack-mounted the moving of level and expects cylinder b61, with move expect that the piston rod of cylinder b is connected move flitch b62, be longitudinally arranged on and move on flitch b and piston rod blanking cylinder 63 down, and be connected to the sucker 64 on blanking cylinder piston rod.
The position of the corresponding bed die of described bed die and rotating disk offers the through hole of up/down perforation, is provided with the upper top gas cylinder 65 in order to be ejected by shaping rear raw material below the rotating disk described frame being positioned at station residing for cutting agency from bottom to top.
Described finished product material storage mechanism 7 includes the rotary cylinder b71 being fixedly mounted on frame lower, and level is arranged on a cartridge holder b74 on rotary cylinder b, is detachably arranged at least two shaping barrels 70 on cartridge holder b; Lateral location cartridge holder b being positioned at each shaping barrel is separately installed with the leading screw b751 longitudinally arranged, cartridge holder b is also installed with a guide rail b752 longitudinally arranged, leading screw b upper driving described in each is connected with to hold the pusher pallet b75 of the raw material of compression molding, each pusher pallet b and described guide rail b sliding connection; Described cartridge holder b is positioned at the pusher motor b72 being separately installed with below each leading screw b and being in transmission connection with each leading screw b; Described frame is positioned at the sensor d76 that position, molding mass cylinder upper end is provided with the raw material height and position being detected as moulding mixture cylinder inner top; Described frame is positioned at and is provided with to be detected as moulding mixture cylinder raw material immediately below molding mass cylinder whether without the sensor c73 of raw material.
The operation principle of this mold pressing modular system is such: according to Fig. 2, and rotary cylinder 21 drives cartridge holder 24 to rotate, and makes a described barrel 20 turn to the feeding station place be positioned at below feed mechanism 3; Sensor a23 detects in barrel whether have raw material, barrel micropore, then rotary cylinder again action make another barrel forward feeding station to, if barrel micropore, then control system sends reminding alarm; If have raw material in barrel, sensor b detects raw material and whether reaches setting height, if do not reach setting height, then pusher motor drives pusher pallet upwardly raw material to move, until raw material reaches setting height.The barrel of raw material that do not have being in non-feeding station can unload, and then changes the barrel filling raw material.
Shown in composition graphs 2 to Fig. 6, moving of feed mechanism 3 expects that cylinder a31 driving moves flitch a32 and moves, make above material grasping Acetabula device 34 to barrel, then material loading cylinder 33 drives material grasping Acetabula device descending, the top in suction tube lower end and barrel raw material is offseted, then vacuum generator makes vacuum suction assembly produce negative pressure, and raw material is held; Then material loading air cylinder driven material grasping Acetabula device moves, move material cylinder a and move right, make material grasping Acetabula device move to a bed die (bed die being in feeding station of the side that namely keeps left in Fig. 4) top of counterdie cyclic conveyor structure; And then material loading air cylinder driven material grasping Acetabula device moves down, and each vacuum suction assembly of material grasping Acetabula device removes negative pressure and raw material is put into bed die.
Shown in composition graphs 4, Fig. 8, the rotating disk of counterdie cyclic conveyor structure rotates clockwise 90 degree, the above-mentioned bed die receiving raw material with dial rotation to mold pressing station, counterdie processing unit 43 pairs of raw materials carry out physical or chemical treatment simultaneously, then the mold pressing cylinder 51 of molding mechanism 5 drives mold descending, coordinates raw material compression molding, after material forming with bed die, mold pressing cylinder drives mold up, and insufflation unit 53 is blown and raw material and mold are departed from simultaneously.
Shown in composition graphs 8, Fig. 9, the rotating disk of counterdie cyclic conveyor structure rotates clockwise 90 degree, the above-mentioned bed die being mounted with molded raw material with dial rotation to discharge station; The piston rod of the upper top gas cylinder 65 of cutting agency upwards action, by the upwards jack-up of the raw material in bed die, makes raw material and bed die depart from; The cylinder of blanking simultaneously 63 drives sucker 64 descending, and after sucker holds shaping raw material, blanking cylinder is up; Then moving material cylinder b61 drives blanking cylinder together with above sucker and raw material right lateral to shaping barrel, and blanking cylinder is descending, and sucker unclamps raw material makes raw material be put on shaping barrel 70.
As shown in Figure 9, shaping barrel on the left of being positioned at often increases a shaping raw material, then pusher motor b72 drives pusher pallet b75 to decline a segment distance, below extreme position is arrived to pusher pallet b, and sensor d detects that shaping barrel Raw is full, then rotary cylinder b71 rotates 180 degree, another shaping barrel is made to turn to the station of rewinding, sensor c detects this shaping barrel whether micropore, if this shaping barrel also fills raw material, then control system is reported to the police, if this shaping barrel micropore, the pusher motor b72 that then barrel 70 shaping with this is corresponding drives pusher pallet b75 to rise to topmost to carry out splicing.
Although oneself is through illustrate and describing embodiment of the present utility model above, be understandable that, above-described embodiment is exemplary, can not be interpreted as restriction of the present utility model, those of ordinary skill in the art can change above-described embodiment when not departing from principle of the present utility model and aim, revising, replacing and modification in scope of the present utility model.
Claims (3)
1. the material grasping Acetabula device of a full-automatic mold pressing modular system, it is characterized in that: include an installing plate, and formed with at least 3 vacuum suction assemblies that circumference array form is vertically connected on installing plate, each vacuum suction assembly is connected with vacuum generator respectively; Installing plate forms the bar hole adjusting absorbent module position.
2. the material grasping Acetabula device of a kind of full-automatic mold pressing modular system according to claim 1, it is characterized in that: described vacuum suction assembly includes the negative pressure joint, transition piece and the suction tube that connect successively, be positioned at a cushion collar in the middle part of described suction tube, between suction tube bottom and cushion collar top, be connected with a buffer spring; Cushion collar outer wall is connected with two binding nuts, and vacuum suction assembly is passed bar hole and fixed by these two binding nuts and installing plate.
3. a material grasping Acetabula device for full-automatic mold pressing modular system, is characterized in that: include total suction tube, is enclosed within the buffer ferrule outside total suction tube, is connected with buffer spring b between total suction tube bottom and buffer ferrule; Described total suction tube lower end is connected with a suction nozzle terminal pad, is connected with 3-6 suction nozzle below suction nozzle terminal pad, and suction nozzle, suction nozzle terminal pad and total suction tube are communicated with successively, and total suction tube upper end is connected with vacuum generator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520065604.4U CN204749088U (en) | 2015-01-30 | 2015-01-30 | Sucking disc device is expected in grabbing of full -automatic mould pressing modular system |
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| CN201520065604.4U CN204749088U (en) | 2015-01-30 | 2015-01-30 | Sucking disc device is expected in grabbing of full -automatic mould pressing modular system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626440A (en) * | 2015-01-30 | 2015-05-20 | 浙江一迈自动化设备有限公司 | Material grabbing sucking disc device of full-automatic mold pressing shaping equipment |
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2015
- 2015-01-30 CN CN201520065604.4U patent/CN204749088U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626440A (en) * | 2015-01-30 | 2015-05-20 | 浙江一迈自动化设备有限公司 | Material grabbing sucking disc device of full-automatic mold pressing shaping equipment |
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Effective date of registration: 20160516 Address after: 710000 Shaanxi City, Xi'an province high tech Zone, Jin Jin Road, No. 69 innovation Residence Du Commerce, room 3, room 11908 Patentee after: XI'AN ZHONGKE PHOTOELECTRIC PRECISION ENGINEERING Co.,Ltd. Address before: 313100, 179, Pheasant Road, Changxing County, Zhejiang, Huzhou Patentee before: ZHEJIANG YIMAI AUTOMATION EQUIPMENT Co.,Ltd. |
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Effective date of registration: 20230530 Address after: Building 2, No. 76 Xinyuan Road, Yannan High tech Zone, Yancheng City, Jiangsu Province, 224007 (CNX) Patentee after: Tongren Intelligent Technology (Jiangsu) Co.,Ltd. Address before: 710000, Room 11908, Building 3, Innovation Business Apartment, No. 69 Jinye Road, High tech Zone, Xi'an City, Shaanxi Province Patentee before: XI'AN ZHONGKE PHOTOELECTRIC PRECISION ENGINEERING Co.,Ltd. |