CN104619482B - 蜂窝挤压装置和方法 - Google Patents

蜂窝挤压装置和方法 Download PDF

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Publication number
CN104619482B
CN104619482B CN201380023906.9A CN201380023906A CN104619482B CN 104619482 B CN104619482 B CN 104619482B CN 201380023906 A CN201380023906 A CN 201380023906A CN 104619482 B CN104619482 B CN 104619482B
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CN
China
Prior art keywords
peripheral surface
honeycomb
mold
epidermis
section
Prior art date
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Application number
CN201380023906.9A
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English (en)
Chinese (zh)
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CN104619482A (zh
Inventor
T·W·布鲁
T·M·米勒
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Corning Inc
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Corning Inc
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/11—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • B28B17/0072—Product control or inspection
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B28B3/2681—Adjustable dies, e.g. for altering the shape of the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B28B3/269—For multi-channeled structures, e.g. honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/302—Extrusion nozzles or dies being adjustable, i.e. having adjustable exit sections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0089—Producing honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/22—Extrusion presses; Dies therefor
    • B30B11/221—Extrusion presses; Dies therefor extrusion dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B2003/203—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded for multi-channelled structures, e.g. honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B28B3/2636—Extrusion dies using means for co-extruding different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B28B3/2672—Means for adjusting the flow inside the die, e.g. using choke means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/9258—Velocity
    • B29C2948/926—Flow or feed rate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/251—Design of extruder parts, e.g. by modelling based on mathematical theories or experiments
    • B29C48/2511—Design of extruder parts, e.g. by modelling based on mathematical theories or experiments by modelling material flow, e.g. melt interaction with screw and barrel
    • B29C48/2515—Design of extruder parts, e.g. by modelling based on mathematical theories or experiments by modelling material flow, e.g. melt interaction with screw and barrel in the die zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/268—Throttling of the flow, e.g. for cooperating with plasticising elements or for degassing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/285—Feeding the extrusion material to the extruder
    • B29C48/286—Raw material dosing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
    • B29C48/325—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles being adjustable, i.e. having adjustable exit sections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D24/00—Producing articles with hollow walls
    • B29D24/002—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled
    • B29D24/005—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled the structure having joined ribs, e.g. honeycomb
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D24/00—Producing articles with hollow walls
    • B29D24/002—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled
    • B29D24/005—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled the structure having joined ribs, e.g. honeycomb
    • B29D24/007—Producing articles with hollow walls formed with structures, e.g. cores placed between two plates or sheets, e.g. partially filled the structure having joined ribs, e.g. honeycomb and a chamfered edge
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C04B38/0009—Honeycomb structures characterised by features relating to the cell walls, e.g. wall thickness or distribution of pores in the walls

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
CN201380023906.9A 2012-05-08 2013-05-06 蜂窝挤压装置和方法 Active CN104619482B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/466,544 2012-05-08
US13/466,544 US9475245B2 (en) 2012-05-08 2012-05-08 Honeycomb extrusion apparatus and methods
PCT/US2013/039653 WO2013169629A2 (en) 2012-05-08 2013-05-06 Honeycomb extrusion apparatus and methods

Publications (2)

Publication Number Publication Date
CN104619482A CN104619482A (zh) 2015-05-13
CN104619482B true CN104619482B (zh) 2018-11-09

Family

ID=48471101

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201380023906.9A Active CN104619482B (zh) 2012-05-08 2013-05-06 蜂窝挤压装置和方法

Country Status (5)

Country Link
US (1) US9475245B2 (enExample)
EP (1) EP2846990B1 (enExample)
JP (1) JP6376701B2 (enExample)
CN (1) CN104619482B (enExample)
WO (1) WO2013169629A2 (enExample)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140060253A1 (en) * 2012-08-28 2014-03-06 Thomas William Brew Methods of manufacturing a die body
WO2016052680A1 (ja) * 2014-09-30 2016-04-07 日立金属株式会社 セラミックハニカム構造体及びその製造方法、並びにハニカム成形用金型
US10946551B2 (en) 2014-11-25 2021-03-16 Corning Incorporated Methods of in-line extrudate inspection and feedback control for honeycomb body manufacture
WO2017139753A1 (en) 2016-02-11 2017-08-17 Corning Incorporated Extrusion components for honeycomb bodies
JP6749853B2 (ja) * 2017-01-31 2020-09-02 日本碍子株式会社 ハニカム構造体の製造方法及びハニカム構造体
CN107379599B (zh) * 2017-09-18 2019-05-21 沈阳飞机工业（集团）有限公司 一种利用“梳”型卡具进行蜂窝拼接的方法
JP7305695B2 (ja) 2021-03-26 2023-07-10 日本碍子株式会社 柱状ハニカム焼成体の製造方法
JP7524245B2 (ja) * 2022-03-31 2024-07-29 日本碍子株式会社 円柱状ハニカム焼成体の製造方法
WO2024118416A1 (en) * 2022-11-30 2024-06-06 Corning Incorporated Ceramic honeycomb bodies having multimodal pore size distribution from walls with porous surface structure formed in situ during extrusion

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2172841A (en) * 1985-03-21 1986-10-01 Hoechst Ceram Tec Ag Die for extruding plastics honeycomb
US5256054A (en) * 1990-11-30 1993-10-26 Corning Incorporated Method and apparatus for forming a uniform skin on a cellular substrate
EP1245359A2 (en) * 2001-03-28 2002-10-02 Ngk Insulators, Ltd. Apparatus for molding honeycomb structure and molding method
US20040197434A1 (en) * 2003-04-01 2004-10-07 Lubberts Robert B. Apparatus for extruding honeycomb bodies
CN101437600A (zh) * 2006-03-31 2009-05-20 康宁股份有限公司 径向孔陶瓷蜂窝体结构
US20110204544A1 (en) * 2010-02-25 2011-08-25 Foster Jeffrey O Apparatus And Method For Forming Skin On A Ceramic Body By Extrusion

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US4298328A (en) * 1980-05-12 1981-11-03 Corning Glass Works Extrusion apparatus for preventing the distortion of peripheral cells in extruded honeycomb structures
US4915612A (en) * 1989-01-26 1990-04-10 Corning Incorporated Extrusion die assembly for forming honeycomb structures having thickened outer skin
US5089203A (en) * 1991-02-12 1992-02-18 Corning Incorporated Method and apparatus for forming an outer skin or honeycomb structures
JP3220971B2 (ja) * 1995-09-19 2001-10-22 株式会社デンソー ハニカム構造体押出装置
JP3814849B2 (ja) * 1995-09-28 2006-08-30 株式会社デンソー ハニカム構造体成形用ダイス及びこれを用いたハニカム構造体の成形方法
JP3635780B2 (ja) * 1996-04-08 2005-04-06 株式会社デンソー ハニカム構造体の成形装置及び成形方法
JP4159155B2 (ja) * 1998-01-22 2008-10-01 株式会社日本自動車部品総合研究所 セラミックハニカム構造体および押出金型
US6455124B1 (en) * 2000-12-01 2002-09-24 Corning Incorporated Method for extruding ceramic honeycombs
US20030041730A1 (en) * 2001-08-30 2003-03-06 Beall Douglas M. Honeycomb with varying channel size
JP2003260322A (ja) * 2002-03-08 2003-09-16 Ngk Insulators Ltd ハニカム構造体、その製造方法及び排ガス浄化システム
JP5026674B2 (ja) 2005-03-04 2012-09-12 日本碍子株式会社 ハニカム構造体
US7914724B2 (en) * 2005-07-29 2011-03-29 Corning Incorporated Methods for extruding a honeycomb article with a skin surrrounding a central cellular structure
US7597948B2 (en) * 2005-12-29 2009-10-06 Corning Incorporated Ceramic honeycomb structure having reduced stress web-skin joints
JP2009023317A (ja) * 2007-07-24 2009-02-05 Denso Corp ハニカム構造体成形用金型
JP2009023319A (ja) * 2007-07-24 2009-02-05 Denso Corp ハニカム構造体成形用金型
JP5128968B2 (ja) * 2008-01-17 2013-01-23 日本碍子株式会社 セラミックス押出成形用金型
US8491295B2 (en) * 2009-05-28 2013-07-23 Corning Incorporated Die assembly and method of extruding cellular ceramic substrates with a skin
US8537215B2 (en) * 2009-11-30 2013-09-17 Corning Incorporated Multi-camera skin inspection system for extruded ceramic honeycomb structures

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2172841A (en) * 1985-03-21 1986-10-01 Hoechst Ceram Tec Ag Die for extruding plastics honeycomb
US5256054A (en) * 1990-11-30 1993-10-26 Corning Incorporated Method and apparatus for forming a uniform skin on a cellular substrate
EP1245359A2 (en) * 2001-03-28 2002-10-02 Ngk Insulators, Ltd. Apparatus for molding honeycomb structure and molding method
US20040197434A1 (en) * 2003-04-01 2004-10-07 Lubberts Robert B. Apparatus for extruding honeycomb bodies
CN101437600A (zh) * 2006-03-31 2009-05-20 康宁股份有限公司 径向孔陶瓷蜂窝体结构
US20110204544A1 (en) * 2010-02-25 2011-08-25 Foster Jeffrey O Apparatus And Method For Forming Skin On A Ceramic Body By Extrusion

Also Published As

Publication number Publication date
CN104619482A (zh) 2015-05-13
WO2013169629A3 (en) 2014-01-09
JP2015515938A (ja) 2015-06-04
WO2013169629A2 (en) 2013-11-14
EP2846990A2 (en) 2015-03-18
EP2846990B1 (en) 2019-08-28
US20130300016A1 (en) 2013-11-14
JP6376701B2 (ja) 2018-08-22
US9475245B2 (en) 2016-10-25

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