CN104607938A - Automobile skylight production technology - Google Patents
Automobile skylight production technology Download PDFInfo
- Publication number
- CN104607938A CN104607938A CN201510043434.4A CN201510043434A CN104607938A CN 104607938 A CN104607938 A CN 104607938A CN 201510043434 A CN201510043434 A CN 201510043434A CN 104607938 A CN104607938 A CN 104607938A
- Authority
- CN
- China
- Prior art keywords
- glass
- station
- machinery group
- track
- stage clip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/06—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention relates to an automobile skylight production technology which includes the following steps that a beam and guide rails are riveted to frames; compressed springs are riveted to the front frame through rivets; air guide plate support holes are connected with compressed spring buckles; a mechanical set is installed in frame rails; a sun-shading plate is installed in the guide rails; a glass assembly is installed on the frames, and a motor is installed; the motor is powered on through an initial running-in work station, the mechanical set drives glass to finish opening and closing initial running-in, and then the glass assembly enters a surface difference test work station and a noise test work station to be tested.
Description
Technical field
The present invention relates to vehicle dormer window field, be specifically related to a kind of production technology of vehicle dormer window.
Background technology
Vehicle dormer window has multiple parts to assemble, and needs in process of production constantly to locate, overturn, and installation steps are loaded down with trivial details; A lot of neck parts need riveted joint or screw to connect, pure manual location, operation inconvenience.Rise high-level manual's installation effectiveness lowly on the impact of production capacity and cost along with cost of labor, need automatic assembly line to carry out the technique of the production in auxiliary skylight.
Summary of the invention
The object of the present invention is to provide a kind of automatic production process of vehicle dormer window.
The technical scheme that the present invention takes is:
A kind of vehicle dormer window automatic production process, comprises the following steps:
(1) skylight outside framework located and be clamped on workbench, riveting in station at crossbeam and guide rail and crossbeam and guide rail are riveted on framework;
(2) former frame frame riveted joint station pressure spring slot in put into stage clip, skylight semi-finished product locates and clamp, elder generation with rivet, stage clip and front baffle are riveted, at the end attachment rail end cap of track, and former frame frame and track end cover injection fluid sealant;
(3) in the machinery group guide pad of left and right, chain pipe guide pad is inserted respectively, chain pipe assembly is placed on front baffle assigned address, with trip bolt, each fastening point is locked, the bracket holes on wind deflector assembly is connected on stage clip buckle, and compresses stage clip with bottle opener;
(4) mechanical group is mounted in frame rail, by with mechanical group to chain drive-belt be mounted in frock chain clamp bar slot, when machinery group entirety enters frock, machinery group assembly is promoted until closed condition with machinery group guided tooling, at the rear end attachment rail block of track, at the correspondence position of track, machinery group retreat stop block is installed;
(5) by notch the snapping in slowly of sunshading board along the front end of framework, sunshading board is promoted reposefully till sunshading board is installed to inside guide rail completely;
(6) glass assembly with glass is positioned on glass mounting platform, the framework of having good positioning is turned to directly over glass frock by switching mechanism, glass lifting puts in place by the lifting mechanism on glass mounting platform, with electric screw driver fastening four glass fixed screws respectively, and then mounted motor;
(7) in initial break-in station by electrical power, machinery group drives glass to complete the initial break-in of folding, in entering surface difference test station and the test of noise test station.
After taking above technical scheme, beneficial effect of the present invention is:
Crossbeam and guide rail are riveted station and to be coordinated with locating piece by alignment pin and locate, and guarantee registration, then are fixedly clamped by the clamping unit of more than three, be convenient to riveted joint and install, convenient and swift;
Front baffle riveted joint station is adopted and is located in the same way and clamp and pre-set pressure spring slot on the table, stage clip is positioned in pressure spring slot in advance, rivet after only needing directly to insert rivet during installation, avoid stage clip and dislocation is installed, solves the problem that difficulty installed by reed;
The conveyer belt that chain pipe assembly and wind deflector are installed in station forwards half-finished, when being sent to close to installation site, sensor is touched, stopping means moves upward and is formed in half-finished front and stops, semi-finished product are lifted and are left conveyer belt by lifting apparatus, aligning device promotes semi-finished product by its aligning from the both sides of conveyer belt simultaneously, clamping unit first protrudes upward and exceeds semi-finished product, pressure head rotates to by directly over semi-finished product again, last clamping unit moves downward and clamps semi-finished product, after completing location clamping, staff can install, after installation, clamping unit resets, unclamp semi-finished product, stopping means, lifting apparatus resets, semi-finished product with conveyer belt to next station, follow-up each station all takes above mode to position, avoid the process of moved by hand, location, improve efficiency and improve precision,
It is strip machinery group be inserted in groove that machinery group installs station, for ensureing that insertion precision and insertion process are not deforming, the technical program have employed auxiliary locator and power assisting device coordinates, auxiliary locator is the linearity groove with the groove UNICOM on the semi-finished product of skylight, can guide mechanical group enters on the semi-finished product of skylight in groove, and this groove effectively can ensure that machinery group does not deform during insertion simultaneously; Because machinery group is elongated, be difficult to put forth effort in the process that machinery group is inserted, put forth effort for convenience, devise power assisting device, the slide block comprising slide rail and coordinate with slide rail, be convenient to the motion of power assisting device, be convenient to described slide block and be provided with joint, can rotate, described push rod is perpendicular to slide block, the bottom of push rod is provided with pushing block, and pushing block and mechanical assembly are closed, and is convenient to put forth effort and install;
Sunshading board is installed in station and be relate to auxiliary guide equally, namely auxiliary guide comprises the parallel track of two of being arranged at conveyer both sides, the relative face of described two parallel orbits is provided with the relative groove of both ends open, groove is corresponding with the mounting groove of sunshading board on semi-finished product, directly imports after being promoted by sunshading board after auxiliary locator one end is inserted.
Face difference test station and noise test station are to the flatness of skylight finished product, and sunshading board pulling force and the anti-grip force of glass are measured through row.
Sky outer window frame is needed to turn to above glass when skylight glass is installed, the technical program provides switching mechanism, fixed mechanism is provided with inside switching mechanism, fixed mechanism first relative inner side stretches out and is then formed fixing clamping window frame, switching mechanism to turn to directly over erecting bed and with the detent fit on erecting bed, glass lifts by mounting platform, is convenient to install, for preventing glass breakage, Glass base is also provided with flexible buffer unit.
Accompanying drawing explanation
Fig. 1 is the structural representation that station installed by chain pipe assembly and wind deflector;
Fig. 2 is the structural representation that machinery group installs station;
Fig. 3 is the structural representation that station installed by sunshading board;
Fig. 4 is the structural representation that station installed by glass and motor;
Fig. 5 is the structural representation of face difference test station.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described:
A technique for automated production vehicle dormer window, comprises the following steps: skylight outside framework is located and is clamped on workbench by (1), rivets in station rivet on framework by crossbeam and guide rail at crossbeam and guide rail; (2) former frame frame riveted joint station pressure spring slot in put into stage clip, skylight semi-finished product locates and clamp, elder generation with rivet, stage clip and front baffle are riveted, at the end attachment rail end cap of track, and former frame frame and track end cover injection fluid sealant; (3) in the machinery group guide pad of left and right, chain pipe guide pad is inserted respectively, chain pipe assembly is placed on front baffle assigned address, with trip bolt, each fastening point is locked, the bracket holes on wind deflector assembly is connected on stage clip buckle, and compresses stage clip with bottle opener; (4) mechanical group is mounted in frame rail, by with mechanical group to chain drive-belt be mounted in frock chain clamp bar slot, when machinery group entirety enters frock, machinery group assembly is promoted until closed condition with machinery group guided tooling, at the rear end attachment rail block of track, at the correspondence position of track, machinery group retreat stop block is installed; (5) by notch the snapping in slowly of sunshading board along the front end of framework, sunshading board is promoted reposefully till sunshading board is installed to inside guide rail completely; (6) glass assembly with glass is positioned on glass mounting platform, the framework of having good positioning is turned to directly over glass frock by switching mechanism, glass lifting puts in place by the lifting mechanism on glass mounting platform, with electric screw driver fastening four glass fixed screws respectively, and then mounted motor; (7) in initial break-in station by electrical power, machinery group drives glass to complete the initial break-in of folding, in entering surface difference test station and the test of noise test station.
Claims (1)
1. a production technology for vehicle dormer window, is characterized in that, comprises the following steps:
(1) skylight outside framework located and be clamped on workbench, riveting in station at crossbeam and guide rail and crossbeam and guide rail are riveted on framework;
(2) former frame frame riveted joint station pressure spring slot in put into stage clip, skylight semi-finished product locates and clamp, elder generation with rivet, stage clip and front baffle are riveted, at the end attachment rail end cap of track, and former frame frame and track end cover injection fluid sealant; (3) in the machinery group guide pad of left and right, chain pipe guide pad is inserted respectively, chain pipe assembly is placed on front baffle assigned address, with trip bolt, each fastening point is locked, the bracket holes on wind deflector assembly is connected on stage clip buckle, and compresses stage clip with bottle opener;
(4) mechanical group is mounted in frame rail, by with mechanical group to chain drive-belt be mounted in frock chain clamp bar slot, when machinery group entirety enters frock, machinery group assembly is promoted until closed condition with machinery group guided tooling, at the rear end attachment rail block of track, at the correspondence position of track, machinery group retreat stop block is installed;
(5) by notch the snapping in slowly of sunshading board along the front end of framework, sunshading board is promoted reposefully till sunshading board is installed to inside guide rail completely;
(6) glass assembly with glass is positioned on glass mounting platform, the framework of having good positioning is turned to directly over glass frock by switching mechanism, glass lifting puts in place by the lifting mechanism on glass mounting platform, with electric screw driver fastening four glass fixed screws respectively, and then mounted motor;
(7) in initial break-in station by electrical power, machinery group drives glass to complete the initial break-in of folding, in entering surface difference test station and the test of noise test station.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510043434.4A CN104607938A (en) | 2015-01-28 | 2015-01-28 | Automobile skylight production technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510043434.4A CN104607938A (en) | 2015-01-28 | 2015-01-28 | Automobile skylight production technology |
Publications (1)
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CN104607938A true CN104607938A (en) | 2015-05-13 |
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CN201510043434.4A Pending CN104607938A (en) | 2015-01-28 | 2015-01-28 | Automobile skylight production technology |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
CN110076733A (en) * | 2019-05-17 | 2019-08-02 | 上海毓恬冠佳汽车零部件有限公司 | A kind of skylight installation omnipotent flexible frock of glass |
CN110282050A (en) * | 2019-07-05 | 2019-09-27 | 芜湖莫森泰克汽车科技股份有限公司 | A kind of assembly method of vehicle dormer window |
CN115922612A (en) * | 2023-03-09 | 2023-04-07 | 江苏德福来汽车部件有限公司 | Tool for online correction of same group of skylight mechanical groups |
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CN101407168A (en) * | 2008-09-28 | 2009-04-15 | 烟台正海兴源汽车内饰件有限公司 | Passenger car skylight sunshading board and production process thereof |
JP2009241227A (en) * | 2008-03-31 | 2009-10-22 | Honda Motor Co Ltd | Workpiece mounting system and workpiece mounting method |
CN101870248A (en) * | 2009-04-21 | 2010-10-27 | 浙江胜华波电器股份有限公司 | Vehicle skylight frame and manufacturing method thereof |
CN101941369A (en) * | 2010-08-19 | 2011-01-12 | 奇瑞汽车股份有限公司 | Installation structure and installation method for sunroof installation plate and top cover |
CN102248366A (en) * | 2011-06-07 | 2011-11-23 | 天津博世丰通科技有限公司 | Automobile skylight frame and manufacturing process thereof |
CN104070352A (en) * | 2014-06-25 | 2014-10-01 | 芜湖莫森泰克汽车科技有限公司 | Automotive skylight installation production line |
WO2014180282A1 (en) * | 2013-05-07 | 2014-11-13 | 上海硕拉投资管理合伙企业(有限合伙) | Solar vehicle sunroof and manufacturing method therefor |
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2015
- 2015-01-28 CN CN201510043434.4A patent/CN104607938A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009241227A (en) * | 2008-03-31 | 2009-10-22 | Honda Motor Co Ltd | Workpiece mounting system and workpiece mounting method |
CN101407168A (en) * | 2008-09-28 | 2009-04-15 | 烟台正海兴源汽车内饰件有限公司 | Passenger car skylight sunshading board and production process thereof |
CN101870248A (en) * | 2009-04-21 | 2010-10-27 | 浙江胜华波电器股份有限公司 | Vehicle skylight frame and manufacturing method thereof |
CN101941369A (en) * | 2010-08-19 | 2011-01-12 | 奇瑞汽车股份有限公司 | Installation structure and installation method for sunroof installation plate and top cover |
CN102248366A (en) * | 2011-06-07 | 2011-11-23 | 天津博世丰通科技有限公司 | Automobile skylight frame and manufacturing process thereof |
WO2014180282A1 (en) * | 2013-05-07 | 2014-11-13 | 上海硕拉投资管理合伙企业(有限合伙) | Solar vehicle sunroof and manufacturing method therefor |
CN104070352A (en) * | 2014-06-25 | 2014-10-01 | 芜湖莫森泰克汽车科技有限公司 | Automotive skylight installation production line |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
CN107717440B (en) * | 2017-10-11 | 2020-07-28 | 安徽工程大学 | Production line assembly method of automobile panoramic sunroof |
CN110076733A (en) * | 2019-05-17 | 2019-08-02 | 上海毓恬冠佳汽车零部件有限公司 | A kind of skylight installation omnipotent flexible frock of glass |
CN110076733B (en) * | 2019-05-17 | 2024-05-03 | 上海毓恬冠佳科技股份有限公司 | Universal flexible tool for skylight mounting glass |
CN110282050A (en) * | 2019-07-05 | 2019-09-27 | 芜湖莫森泰克汽车科技股份有限公司 | A kind of assembly method of vehicle dormer window |
CN115922612A (en) * | 2023-03-09 | 2023-04-07 | 江苏德福来汽车部件有限公司 | Tool for online correction of same group of skylight mechanical groups |
CN115922612B (en) * | 2023-03-09 | 2023-06-23 | 江苏德福来汽车部件有限公司 | Same-group online correction tool for skylight mechanical group |
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Application publication date: 20150513 |