CN108015542B - Headlight lens assembly mechanism - Google Patents
Headlight lens assembly mechanism Download PDFInfo
- Publication number
- CN108015542B CN108015542B CN201711479874.XA CN201711479874A CN108015542B CN 108015542 B CN108015542 B CN 108015542B CN 201711479874 A CN201711479874 A CN 201711479874A CN 108015542 B CN108015542 B CN 108015542B
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- China
- Prior art keywords
- screwdriver
- cylinder
- lens assembly
- servo module
- lens
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Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 75
- 230000009471 action Effects 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 20
- 229910052742 iron Inorganic materials 0.000 abstract description 10
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
Abstract
The invention relates to a headlight lens assembling mechanism, which comprises a part assembling mechanism, a lens assembling mechanism and a servo transferring mechanism which are arranged on a large table board, wherein the part assembling mechanism and the lens assembling mechanism are respectively arranged at two sides of the servo transferring mechanism, the part assembling mechanism mainly realizes that an iron sheet and a spring are arranged on a headlight cup body through screw driving, then the headlight cup body with the parts arranged is sent to the lens assembling mechanism through the servo transferring mechanism, and a lens is arranged in the headlight cup body through screw driving again. According to the invention, when the product parts are put into an automatic assembling machine developed by the technology, the machine is started, and under the condition of no human intervention, the headlight is automatically assembled, and finally, a qualified headlight lens assembly is obtained.
Description
Technical Field
The invention relates to an automobile headlight lens assembling technology and equipment development. Belongs to the automotive industry headlight assembly automation field.
Background
With the development of modernization, automobiles become an indispensable transportation means for modern people, while automobile headlamps are indispensable for driving at night, but the assembly link of the headlamps is complicated. In the past, workers were required to manually screw a workpiece, put parts, and screw, which is particularly troublesome, and in the case of workers, the frequency of occurrence of errors in repeated uninterrupted operation of one action increases, and in the case of factories, fatigue of workers causes an increase in the yield, which leads to an increase in production cost. Along with the increase of the labor cost, automobile headlight lens assembling manufacturers successively introduce automatic equipment to improve the production efficiency and reduce the reject ratio, thereby improving the quality of products and reducing the production cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing a headlight lens assembly mechanism aiming at the production situation, wherein assembly of one part is carried out at each assembly position, so that assembly qualification and stability of each part are ensured, and lens assembly is finally completed.
The invention solves the problems by adopting the following technical scheme: the utility model provides a headlight lens equipment mechanism, it includes part equipment mechanism, lens equipment mechanism and the servo that installs on the platen move and carry the mechanism, part equipment mechanism and lens equipment mechanism are installed respectively in the both sides that move and carry the mechanism in servo, wherein:
the part assembly mechanism comprises a product transferring tool, a fitting mounting cylinder, a screwdriver front air inlet cylinder, a screwdriver descending cylinder and a screwdriver, wherein the product transferring tool is slidably mounted on a platen, the fitting mounting cylinder is fixed on one side of the product transferring tool, the screwdriver front air inlet cylinder is fixed on the platen through a screwdriver mounting seat, the screwdriver front air inlet cylinder is in sliding fit with the screwdriver mounting seat, a movable screwdriver mounting plate is mounted on the screwdriver mounting seat, the screwdriver descending cylinder is vertically mounted on the screwdriver mounting plate, the screwdriver is connected with the output end of the screwdriver descending cylinder, a screwdriver head descending cylinder is vertically mounted on the screwdriver mounting plate, and the screwdriver head descending cylinder is matched with a screwdriver head mounted on the lower part of the screwdriver mounting plate; the product transferring tool is connected with a tool transferring cylinder fixed on the bedplate,
the servo transfer mechanism comprises a servo module and a transfer clamping mechanism arranged on the servo module, the servo module is arranged on the bedplate through a support column, the transfer clamping mechanism clamps a product which is pulled out of a working position by a tool transfer cylinder, and the cup product is sent to the lens assembly mechanism under the action of the servo module;
the lens assembly mechanism comprises an X-axis servo module, a Y-axis servo module, a first screwdriver descending cylinder and a first screwdriver, wherein the X-axis servo module and the Y-axis servo module are fixedly arranged on a platen, a movable first screwdriver mounting seat is arranged on the X-axis servo module, a first screwdriver mounting plate is vertically arranged on the first screwdriver mounting seat, the first screwdriver descending cylinder and the first screwdriver descending cylinder are all arranged on the first screwdriver mounting plate and are respectively connected with an upper guide rail of the first screwdriver mounting plate through sliding blocks, the first screwdriver is arranged on the output end of the first screwdriver descending cylinder, a servo product tool is arranged on the Y-axis servo module, and a first screwdriver head matched with the first screwdriver descending cylinder is connected to the bottom of the first screwdriver mounting plate.
Preferably, the transfer clamping mechanism comprises two transverse cylinders and two vertical cylinders which are arranged vertically, the vertical cylinders are arranged on the servo module through fixing seats, the transverse cylinders are connected with the vertical cylinders through right-angle connecting seats, and clamping jaw jigs are arranged at the output ends of the transverse cylinders.
Compared with the prior art, the invention has the advantages that:
the invention relates to an automobile headlight lens assembly technology, which is characterized in that product parts are put into an automatic assembly machine developed by the technology, the machine is started, a headlight is automatically assembled under the condition of no human intervention, and finally a qualified headlight lens assembly body is obtained.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the component assembly mechanism according to the present invention.
FIG. 3 is a schematic diagram of a servo transfer mechanism according to the present invention.
Fig. 4 is a schematic structural view of a lens assembly mechanism according to the present invention.
Fig. 5 is a schematic structural view of the transfer and gripping mechanism in the present invention.
Wherein:
product transferring tool 1
Fitting mounting cylinder 2
Front air inlet cylinder 3 of screwdriver
Screwdriver lowering cylinder 4
Screwdriver 5
First guide rail 6
Fitting mounting seat 7
Screwdriver mounting seat 8
Second guide rail 9
Screwdriver mounting plate 10
Movable seat 11
Third guide rail 12
Head-lowering cylinder 13
Criticizing the head locating plate 14
Batch head 15
Tool transfer cylinder 16
Servo module 17
Transfer gripping mechanism 18
X-axis servo module 19
Y-axis servo module 20
First screw driver lowering cylinder 21
First head lowering cylinder 22
First screw driver 23
Module mounting seat 24
First screw driver mounting seat 25
First screw driver mounting plate 26
Servo product fixture 27
First head 28
Support column 29
A platen 101.
Description of the embodiments
The invention is described in further detail below with reference to the embodiments of the drawings.
As shown in fig. 1 to 4, a headlight lens assembling mechanism in this embodiment includes a part assembling mechanism, a lens assembling mechanism and a servo transfer mechanism mounted on a large table, the part assembling mechanism and the lens assembling mechanism are mounted on two sides of the servo transfer mechanism respectively, wherein the part assembling mechanism mainly realizes that an iron sheet and a spring are mounted on a headlight cup body by screwing, then the headlight cup body with the mounted part is sent to the lens assembling mechanism by the servo transfer mechanism, and the lens is mounted in the headlight cup body by screwing again.
Wherein the part assembling mechanism comprises a product transferring tool 1, a fitting mounting cylinder 2, a screw driver front air inlet cylinder 3, a screw driver descending cylinder 4 and a screw driver 5, wherein the product transferring tool 1 is arranged on a bedplate 101 through a first guide rail 6, a large lamp cup body for assembling iron sheets and spring parts is fixed on the product transferring tool 1, the fitting mounting cylinder 2 is fixed on one side of the product transferring tool 1 through a fitting mounting seat 7, the iron sheets and the spring parts to be assembled are manually placed on the output end of the fitting mounting cylinder 2, the screw driver front air inlet cylinder 3 is fixed on the bedplate 101 through a screw driver mounting seat 8, the screw driver front air inlet cylinder 3 is matched with the screw driver mounting seat 8 through a second guide rail 9, a screw driver mounting plate 10 is vertically arranged on a moving block of the second guide rail 9, the screw driver descending cylinder 4 is vertically installed on the screw driver installing plate 10, the screw driver 5 is vertically connected with the output end of the screw driver descending cylinder 4 through the moving seat 11, the moving seat 11 is matched with a third guide rail 12 arranged on the screw driver installing plate 10 along the vertical direction, the third guide rail 12 is matched with a head descending cylinder 13, the screw driver descending cylinder 4 and the head descending cylinder 13 are matched with the third guide rail 12 through different sliding blocks, the lower part of the screw driver installing plate 10 is provided with a head locating plate 14, the head locating plate 14 is positioned right above a big lamp cup body, a screw hole is formed in the head locating plate 14, a head 15 is arranged on the head locating plate 14 with the screw hole, and the assembly process is as follows:
in this embodiment, the accessory iron sheet is mounted on the left side of the big lamp cup body, the accessory spring is mounted on the right side of the big lamp cup body, firstly the accessory mounting cylinder 2 pushes the accessory iron sheet to the mounting position of the iron sheet on the big lamp cup body, then the screw driver front air inlet cylinder 3 sends the head descending cylinder to the position right above the screwdriver head on the screwdriver head positioning plate, the screw in the screwdriver head 15 is pre-tightened on the accessory iron sheet and the big lamp cup body through the action of the head descending cylinder 13 and the screwdriver head 15, the head descending cylinder 13 is lifted to the initial position, then the screw driver is driven to descend under the action of the screw driver descending cylinder 4 and stretches into the screwdriver head to act on the screw, the accessory iron sheet is locked and mounted on the cup body, the screw driver descending cylinder 4 is lifted to the initial position, then the spring accessory is manually placed on the accessory mounting cylinder 2, the spring is sent to the mounting position of the cup body through the action of the cylinder, the head is sent to the mounting position of the spring by the screw driver front air inlet cylinder 3, and the rest operations are consistent with the mounting position of the iron sheet, and are not repeated;
the product transferring tool 1 is connected with a tool transferring cylinder 16 fixed on the platen 101, the tool transferring cylinder 16 withdraws the product transferring tool 1 filled with the cup body from the working position after the fitting is installed, the servo transferring mechanism comprises a servo module 17 and a transferring clamping mechanism 18 installed on the servo module 17, the servo module 17 is installed on the platen 101 through a supporting column 29, the transferring clamping mechanism 18 can freely move on the servo module 17, the transferring clamping mechanism 18 clamps the cup body product withdrawn from the working position by the tool transferring cylinder 16, and the cup body product is conveyed to the lens assembling mechanism position under the action of the servo module 17. Referring to fig. 5, the transfer and clamping mechanism 18 includes two transverse cylinders 18.1 and vertical cylinders 18.2 which are vertically arranged, the vertical cylinders 18.2 are mounted on the servo module 17 through fixing seats 18.3, the transverse cylinders 18.1 are connected with the vertical cylinders 18.2 through right-angle connecting seats 18.4, and clamping jaw jigs 18.5 are mounted at the output ends of the transverse cylinders 18.1.
The lens assembling mechanism comprises an X-axis servo module 19, a Y-axis servo module 20, a first screwdriver descending cylinder 21, a first screwdriver descending cylinder 22 and a first screwdriver 23, wherein the X-axis servo module 19 is fixedly installed on a platen 101 through a module installation seat 24, the Y-axis servo module 20 is directly fixed on the platen 101, a movable first screwdriver installation seat 25 is arranged on the X-axis servo module 19, a first screwdriver installation plate 26 is vertically installed on the first screwdriver installation seat 25, the first screwdriver descending cylinder 21 and the first screwdriver descending cylinder 22 are all installed on the first screwdriver installation plate 26 and are connected with an output end of the first screwdriver descending cylinder 21 through a sliding block, a servo product fixture 27 is installed on the Y-axis servo module 20, a lens is placed on the servo product fixture 27, a first screwdriver 28 is connected to the bottom of the first screwdriver installation plate 26, the clamping mechanism 18 places the first screwdriver descending cylinder 22 on the position of the first screwdriver descending cylinder, and then the first screwdriver descending cylinder 22 is screwed down to the first screwdriver descending cylinder, and the first screwdriver is moved down to the first screwdriver descending cylinder 22.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions that are formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.
Claims (2)
1. A headlight lens equipment mechanism, its characterized in that: the device comprises a part assembling mechanism, a lens assembling mechanism and a servo transferring mechanism which are arranged on a platen, wherein the part assembling mechanism and the lens assembling mechanism are respectively arranged on two sides of the servo transferring mechanism, and the lens assembling mechanism comprises a lens assembly mechanism, a lens assembly mechanism and a servo transferring mechanism, wherein the lens assembly mechanism is arranged on the platen, the lens assembly mechanism is arranged on the lens assembly mechanism, and the lens assembly mechanism is arranged on the lens assembly mechanism:
the part assembly mechanism comprises a product transferring tool, a fitting mounting cylinder, a screwdriver front air inlet cylinder, a screwdriver descending cylinder and a screwdriver, wherein the product transferring tool is slidably mounted on a platen, the fitting mounting cylinder is fixed on one side of the product transferring tool, the screwdriver front air inlet cylinder is fixed on the platen through a screwdriver mounting seat, the screwdriver front air inlet cylinder is in sliding fit with the screwdriver mounting seat, a movable screwdriver mounting plate is mounted on the screwdriver mounting seat, the screwdriver descending cylinder is vertically mounted on the screwdriver mounting plate, the screwdriver is connected with the output end of the screwdriver descending cylinder, a screwdriver head descending cylinder is vertically mounted on the screwdriver mounting plate, and the screwdriver head descending cylinder is matched with a screwdriver head mounted on the lower part of the screwdriver mounting plate; the product transferring tool is connected with a tool transferring cylinder fixed on the bedplate,
the servo transfer mechanism comprises a servo module and a transfer clamping mechanism arranged on the servo module, the servo module is arranged on the bedplate through a support column, the transfer clamping mechanism clamps a product which is pulled out of a working position by a tool transfer cylinder, and the cup product is sent to the lens assembly mechanism under the action of the servo module;
the lens assembly mechanism comprises an X-axis servo module, a Y-axis servo module, a first screwdriver descending cylinder and a first screwdriver, wherein the X-axis servo module and the Y-axis servo module are fixedly arranged on a platen, a movable first screwdriver mounting seat is arranged on the X-axis servo module, a first screwdriver mounting plate is vertically arranged on the first screwdriver mounting seat, the first screwdriver descending cylinder and the first screwdriver descending cylinder are all arranged on the first screwdriver mounting plate and are respectively connected with an upper guide rail of the first screwdriver mounting plate through sliding blocks, the first screwdriver is arranged on the output end of the first screwdriver descending cylinder, a servo product tool is arranged on the Y-axis servo module, and a first screwdriver head matched with the first screwdriver descending cylinder is connected to the bottom of the first screwdriver mounting plate.
2. A headlamp lens assembly mechanism as defined in claim 1, wherein: the transfer clamping mechanism comprises two transverse cylinders and two vertical cylinders which are arranged vertically, the vertical cylinders are arranged on the servo module through fixing seats, the transverse cylinders are connected with the vertical cylinders through right-angle connecting seats, and clamping jaw jigs are arranged at the output ends of the transverse cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711479874.XA CN108015542B (en) | 2017-12-29 | 2017-12-29 | Headlight lens assembly mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711479874.XA CN108015542B (en) | 2017-12-29 | 2017-12-29 | Headlight lens assembly mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108015542A CN108015542A (en) | 2018-05-11 |
| CN108015542B true CN108015542B (en) | 2024-03-15 |
Family
ID=62072256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711479874.XA Active CN108015542B (en) | 2017-12-29 | 2017-12-29 | Headlight lens assembly mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108015542B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108673094B (en) * | 2018-06-12 | 2024-01-02 | 中山格帝斯自动化设备有限公司 | Lamp lens assembling machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09272024A (en) * | 1996-04-05 | 1997-10-21 | Matsushita Electric Ind Co Ltd | Parts mounting device and parts mounting method |
| WO1998036868A1 (en) * | 1997-02-20 | 1998-08-27 | Technology Resource International Corporation | Method and apparatus for assembling lens-forming device |
| TW201506484A (en) * | 2013-08-12 | 2015-02-16 | Hama Corp | Lens unit assembling device and method thereof |
| CN105563091A (en) * | 2016-01-13 | 2016-05-11 | 江苏新大成光电科技股份有限公司 | Lens assembling machine for LED (Light Emitting Diode) lamp panel |
| JP2017026964A (en) * | 2015-07-28 | 2017-02-02 | 日本電産サンキョー株式会社 | Device and method for manufacturing lens unit |
| CN207757208U (en) * | 2017-12-29 | 2018-08-24 | 苏州瑞艾思机械设备有限公司 | Headlight lens assembling mechanism |
-
2017
- 2017-12-29 CN CN201711479874.XA patent/CN108015542B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09272024A (en) * | 1996-04-05 | 1997-10-21 | Matsushita Electric Ind Co Ltd | Parts mounting device and parts mounting method |
| WO1998036868A1 (en) * | 1997-02-20 | 1998-08-27 | Technology Resource International Corporation | Method and apparatus for assembling lens-forming device |
| TW201506484A (en) * | 2013-08-12 | 2015-02-16 | Hama Corp | Lens unit assembling device and method thereof |
| JP2017026964A (en) * | 2015-07-28 | 2017-02-02 | 日本電産サンキョー株式会社 | Device and method for manufacturing lens unit |
| CN105563091A (en) * | 2016-01-13 | 2016-05-11 | 江苏新大成光电科技股份有限公司 | Lens assembling machine for LED (Light Emitting Diode) lamp panel |
| CN207757208U (en) * | 2017-12-29 | 2018-08-24 | 苏州瑞艾思机械设备有限公司 | Headlight lens assembling mechanism |
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| Publication number | Publication date |
|---|---|
| CN108015542A (en) | 2018-05-11 |
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