CN110282050A - A kind of assembly method of vehicle dormer window - Google Patents
A kind of assembly method of vehicle dormer window Download PDFInfo
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- CN110282050A CN110282050A CN201910605608.XA CN201910605608A CN110282050A CN 110282050 A CN110282050 A CN 110282050A CN 201910605608 A CN201910605608 A CN 201910605608A CN 110282050 A CN110282050 A CN 110282050A
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- sliding rail
- glass
- sunshade
- assembly
- installation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/06—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Seal Device For Vehicle (AREA)
- Power-Operated Mechanisms For Wings (AREA)
Abstract
The invention discloses a kind of assembly methods of vehicle dormer window, it is related to vehicle dormer window production and processing technical field, including 14 installation steps, frame assembling, fill wind-guiding curtain and pushing mechanism, fill sunshade and joint strip shape code, glass assembly with glass and glass motor after installation, front glass assembly and sunshade motor are installed, installation wiring and cleaning glass reverse side, front beam, scotch and sliding rail connection gap glue, initialization and trial operation adjustment, sunshade noise measuring, glass noise measuring, anti- grip force detection and basic performance detection, fill sealing strip, the detection of face difference, skylight assembly cleaning packaging, the invention enables the split run production capacity difference reductions of each process in the main line of vehicle dormer window, so that minimum production capacity is 391 sets in single process, compared to the production capacity that 300 sets before improve 30%, so that be promoted to split run daily for final production capacity 391 sets, process rhythm is reduced, reduces production cost.
Description
Technical field
The present invention relates to vehicle dormer windows to produce and process technical field, and in particular to a kind of assembly method of vehicle dormer window.
Background technique
Many automobiles are fitted with vehicle dormer window, and dog-eat-dog between current each vehicle dormer window production firm, our company is now closed
The split run production capacity of each process differs greatly in the main line of vehicle dormer window, and some reaches 600 sets, however some processes are only 300
Set, cause final daily split run production capacity be 300 sets or so, the beat between each process can not be connected smooth, cost can not under
Drop is unsatisfactory for the market demand, therefore our company provides one kind about the improved assembly technology of vehicle dormer window, is dedicated to promoting production capacity,
Reduce cost.
Summary of the invention
The purpose of the present invention is to provide a kind of assembly methods of vehicle dormer window, solve the existing master about vehicle dormer window of our company
The split run production capacity of each process differs greatly in line, causes final production capacity low, and the beat between each process can not be connected smooth, at
Originally it can not decline, be unsatisfactory for the defect of the market demand.
A kind of assembly method of vehicle dormer window, includes the following steps,
Step 1: frame assembles, including places front beam, two wood side-guides of installation, front beam and sliding rail locking, sliding rail and spray
Oil, installation flexible axle, installing mechanism assembly, installation rear cross beam, rear cross beam and sliding rail are locked；
Step 2: dress wind-guiding curtain, pushing mechanism, including apply dirty oil on the inside of sliding rail, dress wind-guiding curtain, clamp folder wind-guiding curtain, push away machine
Structure；
Step 3: dress sunshade, joint strip shape code, including cleaning rear cross beam arc groove, the plastic part of sunshade right/left flexible axle hide
Positive curtain access section and sliding rail cleaning, dress sunshade, sunshade installation positioning, joint strip shape code；
Step 4: glass assembly with glass, glass motor after installation；
Step 5: installation front glass assembly, sunshade motor；
Step 6: installation wiring, cleaning glass reverse side；
Step 7: front beam, scotch and sliding rail connection gap glue, including front beam two sides and sliding rail connection gap are mended
Glue, scotch and sliding rail connection gap glue；
Step 8: initialization, trial operation adjustment, the detection of sunshade color and vein；
Step 9: sunshade noise measuring；
Step 10: glass noise measuring；
Step 11: anti-grip force detection, basic performance detection；
Step 12: dress sealing strip, sealing strip and frame clamping, without fall off, sealing strip opening and rear glass guiding gutter
10 ± 1.5mm of flange distance；
Step 13: face difference detects, skylight glass assembly and roof face difference are controlled；
Step 14: skylight assembly cleaning packaging.
Preferably, there are three the frame assembling station in the step 1 is set.
Preferably, the frame set harness body installation method in the step 1 is, by front beam accommodating tool positioning pin,
It is again that two wood side-guides and front beam plastic flexible pipe rigging position are correct, it is inserted in tool locating pin, is locked using electronic rifle of turning round surely
Four screws of front beam and sliding rail, then Krupp grease is sprayed to sliding rail, it is soft to be reloaded into mechanism for all standing lubricating grease in run channel
Axis and sunshade flexible axle, notice that left and right part can not be obscured, each sliding angle of inspection is packed into operation groove location, flexible axle discount is clamped position,
Whether sunshade plastic flexible pipe rigging position, flexible axle rigging position are correct, then rear cross beam guide post is inserted into sliding rail, and use is electronic
Surely four screws of rifle locking rear cross beam and sliding rail are turned round.
Preferably, the specific installation method of the step 2 is to smear dirty oil, wind-guiding curtain two to sliding rail inside using spread pen
End fixing seat is caught in sliding rail mounting groove, and positive and negative two sides and corner two sides are smeared black Krupp and moistened at wind-guiding curtain installation torsional spring
Both ends are fixed on front beam by consistent lubricant, then wind-guiding curtain is pressed at front beam buckle, are lifted wind-guiding curtain upwards, are heard " click
Crash " sound be caught in, altogether everywhere, reuse clamp and clamp two side position of wind-guiding curtain, sunshade flexible axle discount is pushed among sliding rail
Position is pushed into front beam direction mechanism spacing place using mechanism push rod pushing mechanism assembly.
Preferably, the specific installation method of the step 4 is that rear glass is placed in tooling, Pen-down detection switch,
Whether detection glass LOGO mark, 3C mark, number meet technical definition, are placed on skylight sash after qualified, do not conform to case marker
Know isolation, then check motor label, using barcode scanning gun scan module bar code, electricity consumption turns round rifle and installs motor, checks bolt without leakage
It beats, Bowden cable engagement dislocation-free, screw number is 3, then by glass mounting bracket in connecting bracket opening size, by 6
A installation band shim screw installation fastening, no misloading neglected loading are qualified when quantity and torque meet the requirements.
Preferably, the specific installation method of the step 7 is to be filled up sealant in front beam two using glue tool
Side and the gap of sliding rail link position and sliding rail and scotch connection gap are filled up, it is desirable that guarantee front beam both sides with
Sliding rail connection gap is filled up completely and guaranteed by sealant scotch and filled up completely with sliding rail connection gap by sealant, loses
Gap, and junction sealant is smoothed out, notice that sealant must not penetrate into flexible axle run channel and mechanism run channel.
Preferably, in the step 9, testing staff runs skylight sunshade curtain and carries out noise measuring, it is desirable that environmental noise
Less than 40dB, sunshade is in operating status.
Preferably, abnormal sound detection includes flexible axle abnormal sound, glass run abnormal sound in the step 10.
Preferably, in the step 11, skylight glass is in operating status, and the anti-grip force of glass and the anti-grip force of sunshade are wanted
It asks and is less than or equal to 100N.
The present invention has the advantages that the invention enables the split run production capacity difference reduction of each process in the main line of vehicle dormer window,
So that minimum production capacity is 391 sets in single process, compared to the production capacity that 300 sets before improve 30%, so that final split run
Production capacity is promoted to daily 391 sets, reduces process rhythm, reduces production cost.
Detailed description of the invention
Fig. 1 is flow diagram of the invention.
Fig. 2 is hour norm table of the invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
As shown in Figure 1 to Figure 2, a kind of assembly method of vehicle dormer window, includes the following steps,
Step 1: frame assembles, including places front beam, two wood side-guides of installation, front beam and sliding rail locking, sliding rail and spray
Oil, installation flexible axle, installing mechanism assembly, installation rear cross beam, rear cross beam and sliding rail are locked；
Step 2: dress wind-guiding curtain, pushing mechanism, including apply dirty oil on the inside of sliding rail, dress wind-guiding curtain, clamp folder wind-guiding curtain, push away machine
Structure；
Step 3: dress sunshade, joint strip shape code, including cleaning rear cross beam arc groove, the plastic part of sunshade right/left flexible axle hide
Positive curtain access section and sliding rail cleaning, dress sunshade, sunshade installation positioning, joint strip shape code；
Step 4: glass assembly with glass, glass motor after installation；
Step 5: installation front glass assembly, sunshade motor；
Step 6: installation wiring, cleaning glass reverse side；
Step 7: front beam, scotch and sliding rail connection gap glue, including front beam two sides and sliding rail connection gap are mended
Glue, scotch and sliding rail connection gap glue；
Step 8: initialization, trial operation adjustment, the detection of sunshade color and vein；
Step 9: sunshade noise measuring；
Step 10: glass noise measuring；
Step 11: anti-grip force detection, basic performance detection；
Step 12: dress sealing strip, sealing strip and frame clamping, without fall off, sealing strip opening and rear glass guiding gutter
10 ± 1.5mm of flange distance；
Step 13: face difference detects, skylight glass assembly and roof face difference are controlled；
Step 14: skylight assembly cleaning packaging.
In the present embodiment, there are three the frame assembling station in the step 1 is set.Frame set in the step 1
Harness body installation method is, assembles position by front beam accommodating tool positioning pin, then by two wood side-guides and front beam plastic flexible pipe
It sets correctly, is inserted in tool locating pin, using electronic four screws for turning round rifle locking front beam and sliding rail surely, then to sliding rail spray gram
Primary grease is taken prisoner, all standing lubricating grease in run channel is reloaded into mechanism flexible axle and sunshade flexible axle, notices that left and right part can not be obscured,
Check that each sliding angle is packed into operation groove location, the clamping of flexible axle discount position, sunshade plastic flexible pipe rigging position, flexible axle rigging position
It is whether correct, then rear cross beam guide post is inserted into sliding rail, use electronic four screws for turning round rifle locking rear cross beam and sliding rail surely.
In the present embodiment, the specific installation method of the step 2 is, using spread pen to dirty oil is smeared on the inside of sliding rail, to lead
Air curtain both ends fixing seat is caught in sliding rail mounting groove, and black gram is smeared in positive and negative two sides and corner two sides at wind-guiding curtain installation torsional spring
Primary lubricating grease is taken prisoner, both ends are fixed on front beam, then wind-guiding curtain is pressed at front beam buckle, wind-guiding curtain is lifted upwards, listens
To " clickly " sound be caught in, altogether everywhere, reuse clamp and clamp two side position of wind-guiding curtain, sunshade flexible axle discount is pushed into sliding rail
Middle position is pushed into front beam direction mechanism spacing place using mechanism push rod pushing mechanism assembly.The specific installation of the step 4
Method is that rear glass is placed in tooling, Pen-down detection switch, and whether detection glass LOGO mark, 3C mark, number meet
Technical definition is placed on skylight sash after qualified, unqualified mark isolation, then checks motor label, is scanned using barcode scanning gun
Motor bar code, electricity consumption turn round rifle and install motor, check that bolt engages dislocation-free without no marking, Bowden cable, and screw number is 3,
Again by glass mounting bracket in connecting bracket opening size, 6 installation band shim screw installations are fastened, no misloading neglected loading,
It is qualified when quantity and torque meet the requirements.
In addition, the specific installation method of the step 7 is, sealant is filled up in front beam both sides using glue tool
With the gap of sliding rail link position and sliding rail and scotch connection gap are filled up, it is desirable that guarantee front beam both sides and cunning
Rail connection gap is filled up completely and guaranteed by sealant scotch and filled up completely with sliding rail connection gap by sealant, loses seam
Gap, and junction sealant is smoothed out, notice that sealant must not penetrate into flexible axle run channel and mechanism run channel.The step 9
In, testing staff runs skylight sunshade curtain and carries out noise measuring, it is desirable that environmental noise is less than 40dB, and sunshade is in operation shape
State.Abnormal sound detection includes flexible axle abnormal sound, glass run abnormal sound in the step 10.In the step 11, skylight glass is in
Operating status, the anti-grip force of glass and sunshade anti-pinch force request are less than or equal to 100N.
Based on above-mentioned, the invention enables the split run production capacity difference reductions of each process in the main line of vehicle dormer window, so that individually
Minimum production capacity is 391 sets in process, compared to the production capacity that 300 sets before improve 30%, so that final split run production capacity is promoted
To daily 391 sets, process rhythm is reduced, production cost is reduced.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, in all respects are merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (9)
1. a kind of assembly method of vehicle dormer window, it is characterised in that: include the following steps,
Step 1: frame assembles, including place front beam, two wood side-guides of installation, front beam and sliding rail locking, sliding rail oil spout, peace
Flexible axle, installing mechanism assembly, installation rear cross beam, rear cross beam and sliding rail is filled to lock；
Step 2: dress wind-guiding curtain, pushing mechanism, including apply dirty oil, dress wind-guiding curtain, clamp on the inside of sliding rail and press from both sides wind-guiding curtain, pushing mechanism；
Step 3: dress sunshade, joint strip shape code, including cleaning rear cross beam arc groove, the plastic part sunshade of sunshade right/left flexible axle
Access section and sliding rail cleaning, dress sunshade, sunshade installation positioning, joint strip shape code；
Step 4: glass assembly with glass, glass motor after installation；
Step 5: installation front glass assembly, sunshade motor；
Step 6: installation wiring, cleaning glass reverse side；
Step 7: front beam, scotch and sliding rail connection gap glue, including front beam two sides and sliding rail connection gap glue,
Scotch and sliding rail connection gap glue；
Step 8: initialization, trial operation adjustment, the detection of sunshade color and vein；
Step 9: sunshade noise measuring；
Step 10: glass noise measuring；
Step 11: anti-grip force detection, basic performance detection；
Step 12: dress sealing strip, sealing strip and frame clamping, without fall off, sealing strip opening and rear glass guiding gutter flange
10 ± 1.5mm of distance；
Step 13: face difference detects, skylight glass assembly and roof face difference are controlled；
Step 14: skylight assembly cleaning packaging.
2. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: the frame in the step 1
There are three assembling station is set.
3. a kind of assembly method of vehicle dormer window according to claim 2, it is characterised in that: the frame in the step 1
Assembling specific installation method is, assembles by front beam accommodating tool positioning pin, then by two wood side-guides and front beam plastic flexible pipe
Position is correct, is inserted in tool locating pin, using electronic four screws for turning round rifle locking front beam and sliding rail surely, then sprays to sliding rail
Krupp grease, all standing lubricating grease in run channel, is reloaded into mechanism flexible axle and sunshade flexible axle, notices that left and right part can not mix
Confuse, checks that each sliding angle is packed into operation groove location, flexible axle discount clamping position, sunshade plastic flexible pipe rigging position, flexible axle assembly
Whether position is correct, then rear cross beam guide post is inserted into sliding rail, uses electronic four spiral shells for turning round rifle locking rear cross beam and sliding rail surely
Nail.
4. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: the specific peace of the step 2
Dress method is that, using spread pen to dirty oil is smeared on the inside of sliding rail, wind-guiding curtain both ends fixing seat is caught in sliding rail mounting groove, in wind-guiding curtain
Positive and negative two sides and corner two sides at torsional spring are installed and smear black Krupp lubricating grease, both ends are fixed on front beam, then will lead
Air curtain press at front beam buckle, upwards lift wind-guiding curtain, hear " clickly " sound be caught in, altogether everywhere, reuse clamp and clamp
Sunshade flexible axle discount is pushed into sliding rail middle position by two side position of wind-guiding curtain, using mechanism push rod pushing mechanism assembly, before being pushed into
Crossbeam direction mechanism spacing place.
5. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: the specific peace of the step 4
Dress method is that rear glass is placed in tooling, Pen-down detection switch, and whether detection glass LOGO mark, 3C mark, number accord with
Technical definition is closed, is placed on skylight sash after qualified, unqualified mark isolation, then check motor label, it is swept using barcode scanning gun
Motor bar code is retouched, electricity consumption turns round rifle and installs motor, checks that bolt engages dislocation-free, screw number 3 without no marking, Bowden cable
It is a, then by glass mounting bracket in connecting bracket opening size, by 6 installation band shim screw installation fastenings, no misloading leakage
Dress is qualified when quantity and torque meet the requirements.
6. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: the specific peace of the step 7
Dress method is, using glue tool by sealant fill up gap in front beam both sides and sliding rail link position and to sliding rail with
Scotch connection gap is filled up, it is desirable that guarantees that front beam both sides are filled up and protected completely by sealant with sliding rail connection gap
Card scotch is filled up with sliding rail connection gap by sealant completely, is loseed gap, and smooth out junction sealant, is paid attention to sealant
It must not penetrate into flexible axle run channel and mechanism run channel.
7. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: in the step 9, detection
Personnel run skylight sunshade curtain and carry out noise measuring, it is desirable that environmental noise is less than 40dB, and sunshade is in operating status.
8. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: abnormal sound is examined in the step 10
Survey includes flexible axle abnormal sound, glass run abnormal sound.
9. a kind of assembly method of vehicle dormer window according to claim 1, it is characterised in that: in the step 11, day
Glass pane is in operating status, and the anti-grip force of glass and sunshade anti-pinch force request are less than or equal to 100N.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910605608.XA CN110282050B (en) | 2019-07-05 | 2019-07-05 | Assembly method of automobile skylight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910605608.XA CN110282050B (en) | 2019-07-05 | 2019-07-05 | Assembly method of automobile skylight |
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| Publication Number | Publication Date |
|---|---|
| CN110282050A true CN110282050A (en) | 2019-09-27 |
| CN110282050B CN110282050B (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910605608.XA Active CN110282050B (en) | 2019-07-05 | 2019-07-05 | Assembly method of automobile skylight |
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| JP6104128B2 (en) * | 2013-10-24 | 2017-03-29 | プレス工業株式会社 | Construction equipment cab roof panel structure |
| CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
| CN109552449A (en) * | 2019-01-29 | 2019-04-02 | 华晨鑫源重庆汽车有限公司 | A kind of skylight installation auxiliary device and day window mounting method |
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2019
- 2019-07-05 CN CN201910605608.XA patent/CN110282050B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6104128B2 (en) * | 2013-10-24 | 2017-03-29 | プレス工業株式会社 | Construction equipment cab roof panel structure |
| CN104192225A (en) * | 2014-09-02 | 2014-12-10 | 安徽江淮汽车股份有限公司 | Installation auxiliary tool for automobile skylight |
| CN104589054A (en) * | 2015-01-28 | 2015-05-06 | 江苏德福来汽车部件有限公司 | Vehicle sunroof production equipment and technology |
| CN104607938A (en) * | 2015-01-28 | 2015-05-13 | 江苏德福来汽车部件有限公司 | Automobile skylight production technology |
| CN106428297A (en) * | 2016-09-22 | 2017-02-22 | 奇瑞汽车股份有限公司 | Automobile sunroof assembling device and method |
| CN106347086A (en) * | 2016-10-21 | 2017-01-25 | 奇瑞汽车股份有限公司 | Automobile panoramic sunroof assembly and installation method thereof |
| CN107717440A (en) * | 2017-10-11 | 2018-02-23 | 安徽工程大学 | The assembly method and its product line method of a kind of panoramic sunroof of automobile |
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| CN110282050B (en) | 2020-05-08 |
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