CN104583085A - 使用木塑复合材料的货物支架 - Google Patents

使用木塑复合材料的货物支架 Download PDF

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Publication number
CN104583085A
CN104583085A CN201380045154.6A CN201380045154A CN104583085A CN 104583085 A CN104583085 A CN 104583085A CN 201380045154 A CN201380045154 A CN 201380045154A CN 104583085 A CN104583085 A CN 104583085A
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CN
China
Prior art keywords
plastic composite
cargo support
wood plastic
wood
weight portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201380045154.6A
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English (en)
Inventor
郑在烈
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LX Hausys Ltd
Original Assignee
LG Hausys Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LG Hausys Ltd filed Critical LG Hausys Ltd
Publication of CN104583085A publication Critical patent/CN104583085A/zh
Pending legal-status Critical Current

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    • B65D2519/00258—Overall construction
    • B65D2519/00368—Overall construction of the non-integral separating spacer
    • B65D2519/00378—Overall construction of the non-integral separating spacer whereby at least one spacer is made of two or more pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00776—Accessories for manipulating the pallet
    • B65D2519/00796—Guiding means for fork-lift

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Pallets (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本发明涉及使用木塑复合材料的货物支架，更具体而言，在使用木塑复合材料制造用于货物运输的支架时，通过使用木片代替木粉作为主要成分，不仅能够得到高强度，在相同水平的强度要求下，能够减小货物支架的厚度，因此能够确保在物理性能和外观方面的优势。为达到此目的，本发明包括：上面板(110)，其用于载置货物；下面板(120)，其与上面板(110)通过多个间隔板(121)相结合，以使上面板(110)与地面相隔一定的高度；以及多个插入口(123)，其在水平方向上以均匀的间距与所述间隔板结合，从而使叉子能插入相应的插入口(123)，其中所述上面板(110)和下面板(120)利用以木片作为主要成分而制备的木塑复合材料。

Description

使用木塑复合材料的货物支架
技术领域
本发明涉及一种货物支架，更具体而言，涉及一种使用木塑复合材料(wood polymer/plastic composite)的货物支架，其中，通过使用木片(wood flake chips)代替木粉而成型制造用于货物运输的支架，从而能够得到高强度。
背景技术
通常，货物支架被提供来运输一定载重单元的货物。货物支架具有一种可以负载货物的矩形面板，矩形面板具有从侧面到侧面或从前面到后面形成的插入口以使叉式起重车的叉子可以插入到面板中。此结构的货物支架以如下方式形成：在面板之上载置货物后，用叉式起重机的叉子插入到在一个侧面形成的插入口中，从而举起该面板并运输。货物支架被广泛用作移动相对庞大和重量大(heavy-weighted)的货物。
这样的传统的货物支架主要由塑料材料或废木材料制成。
然而，由废木材料制成的上述货物支架在负载重量大的货物时容易断裂。
由塑料材料制成的货物支架也具有不能满足购买者对各种规格需求的要求的问题。
发明内容
技术课题
本发明是为了解决上述的问题而提出的，其目的是提供一种使用木塑复合材料制备的货物支架，其中，在使用木塑复合材料来制备用于货物运输的支架时，通过使用木片代替木粉来成型制造，能够得到高强度、并能够减小制造所需相同强度时的货物支架的厚度，因此确保了在生产成本方面的优势地位。
解决课题的方法
为达到本发明的目的，本发明提供一种使用木塑复合材料的货物支架，其特征在于，其包括：上面板110，其用于载置货物；下面板120，其与上面板110通过多个间隔板121相结合，以使上面板110与地面相隔一定的高度；以及多个插入口123，各插入口置于相邻的间隔板121之间，所述插入口与所述间隔板在水平方向上彼此结合，且所述插入口彼此分开一定的距离，从而使叉子插入其中。所述上面板110和下面板120利用以木片作为主要成分而制备的木塑复合材料。
就此而言，本发明的特征在于，木塑复合材料可通过使用包括10至90重量份的木片和10至50重量份的聚合物树脂的混合物来成型制造，其中该聚合物树脂是选自由聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、丙烯腈-丁二烯-苯乙烯(ABS)、聚苯乙烯(PS)、聚碳酸酯(PC)和聚甲基丙烯酸甲酯(PMMA)组成的组中的至少一种。
另外，所述混合物还包括长纤维。
另外，本发明的特征在于，所述混合物可包括添加剂，所述添加剂包含0.1至50重量份的增容剂、0.1至50重量份的填料、0.1至30重量份的抗氧化剂、0.1至30重量份的润滑剂和0.1至30重量份的颜料。
此外，本发明的特征在于，所述木片可被切成0.3至18cm的长度。
此外，本发明的特征在于，所述长纤维可包括选自下述物质中的至少一种：天然纤维，其包括玉米纤维(corn fiber)、椰子纤维、棕榈树纤维、芦苇、竹子、稻草、棉、麻、毛或绢(silk)；强化的聚合物纤维，其包括玻璃纤维、碳素纤维或聚酰胺纤维；以及钢丝。
另外，本发明的特征在于，所述长纤维可被切成0.3至18cm的长度。
此外，本发明的特征在于，所述混合物可任选包括如下可回收材料中的至少一种，选自：可回收纸、可回收树脂和可回收木料。
此外，本发明的特征在于，所述混合物可通过挤压成型、注射成型或模压成型中的任何一种方法成型为木塑复合材料。
发明效果
根据上述结构的本发明，在使用木塑复合材料来制备货物支架时，通过使用木片代替木粉来成型制造，能够得到高强度。换言之，在相同水平的强度要求下，当使用木片来代替木粉制备时，能够减小货物支架的厚度，因此确保了生产成本方面一个优势地位。
另外，视情况，可通过添加天然长纤维及/或强化纤维如玻璃纤维、碳素纤维、聚酰胺纤维等而使高强度最大化。
此外，作为一种生态友好型产品，该货物支架通过选择性的使用可回收纸、可回收树脂或可回收木料，而可实现回收，以减少环境污染。
附图的简要说明
图1是示出根据本发明的使用木塑复合材料的货物支架的外观的立体图。
附图标记
100：货物支架   110：上面板
120：下面板     121：间隔板
123：插入口
发明的实施方案
下面参照附图对本发明的优选实施方案的结构和作用进行详细说明。
图1是示出根据本发明的使用木塑复合材料的货物支架的外观的立体图。
参照图1，根据本发明的一个实施方案，使用木塑复合材料的货物支架包括：上面板110，其用于载置货物；下面板120，其与所述上面板110通过多个间隔板121相结合，以使所述上面板110与地面相隔一定的高度；以及多个插入口123，所述插入口置于相邻的间隔板121之间，所述插入口与所述间隔板在水平方向上彼此结合，且所述插入口彼此分开一定的距离，从而使叉子插入其中。所述上面板110和下面板120利用以木片作为主要成分而制备的木塑复合材料。
优选地，所述木塑复合材料(WPC)可通过使用包括10至90重量份的木片和10至50重量份的聚合物树脂的混合物来成型制造，其中该聚合物树脂选自由聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、丙烯腈-丁二烯-苯乙烯(ABS)、聚苯乙烯(PS)、聚碳酸酯(PC)和聚甲基丙烯酸甲酯(PMMA)组成的组中的至少一种。
在此情况下，所述木片优选被切成0.3至18cm的长度。当木片被切成小于0.3cm的长度时，与现有技术中使用木粉作为主要成分的情况没有差别，从而难以增强物理性能如抗压强度和冲击强度。反之，当木片被切成大于18cm的长度时，难以将该木片与聚合物树脂混合并实施成型工艺。
更优选地，使用被切成3至8cm的长度的木片。长度在上述定义范围内的木片的物理性能如抗压强度或冲击强度优异并且最容易与其他组分混合及成型。
此外，所述混合物还可包括10至90重量份的长纤维。任选地，所述混合物还可包括总计10至90重量份的木片和长纤维。更优选地，所述混合物可还包括总计50至90重量份的木片和长纤维。
此时，优选地，这种长纤维可包括选自下述物质中的至少一种：天然纤维，其包括玉米纤维(corn fiber)、椰子纤维、棕榈树纤维、芦苇、竹子、稻草、棉、麻、毛或绢；强化的聚合物纤维，其包括玻璃纤维、碳素纤维或聚酰胺纤维；以及钢丝。
此时，长纤维优选被切成0.3至18cm的长度。当长纤维被切成小于0.3cm的长度时，与使用木粉作为主要成分的情况没有差别，从而难以增强物理性能如抗压强度和冲击强度。反之，当长纤维被切成大于18cm的长度时，难以将该长纤维与聚合物树脂混合并实施成型工艺。然而，只有在用于木塑复合材料成型方法的挤压成型过程中，长纤维平行地排列于木塑复合材料的纵向方向而成型时，长纤维才可在上述定义范围外没有任何长度限制而成型。
如上所述，所述木片或长纤维的含水量越低，木塑复合材料的可成型性越高。例如，优选实施规定的干燥工艺以使所述木片和长纤维的含水量保持在5至15重量％。
更具体而言，将所述木片和长纤维进行一种干燥处理，即在干燥机中在80至120℃的温度下加热以具有5至15重量％的含水量。即，若所述木片和长纤维的干燥温度低于80℃，则干燥木片和长纤维需要太多的时间；若干燥温度大于120℃，则由于快速干燥，导致木片的致密组织弯曲，其也被称作“变形”。
通过这种干燥工艺，木片和长纤维被干燥以维持5至15重量份的含水量，这是因为含水量维持5至15重量％，其可与其他组分很好的混合而不需另外添加粘合剂。反之，含水量大于15重量％时，在制造木塑复合材料的过程中，水分在木片中蒸发而产生气泡，从而在混合步骤减弱组分的粘合强度。由此存在产生不良品的问题。
此外，所述混合物可任选包括添加剂。就此而言，添加剂可优选包括0.1至50重量％的增容剂、0.1至50重量％的填料、0.1至30重量％的抗氧化剂、0.1至30重量％的润滑剂以及0.1至30重量％的颜料。
此外，该混合物可包括至少一种可回收材料，选自：可回收纸、可回收树脂和可回收木料。
用于制造如上所述结构的木塑复合材料的混合物，可通过挤压成型、注射成型或模压成型而成型为木塑复合材料，这种木塑复合材料分别被成型为上面板110、下面板120以及间隔板121，之后组装成货物支架100。
根据如上所述本发明的结构，在使用木塑复合材料来制备货物支架时，通过使用木片代替木粉来成型制造，能够得到高强度。换言之，在相同水平的强度要求下，当使用木片来代替木粉制备时，能够减小货物支架的厚度，因此确保了生产成本方面一个优势地位。
另外，根据情况，可通过添加天然长纤维和/或强化纤维如玻璃纤维、碳素纤维、聚酰胺纤维等而使高强度最大化。
此外，作为一种生态友好型产品，货物支架通过选择性地使用可回收纸、可回收树脂或可回收木料，而可实现回收，以减少环境污染。
上述说明中，本发明以特定的优选实施例图示并说明，本发明并不限于上述实施例，在不脱离本发明的技术构思的范围内，可进行多种变形和修改。

Claims (12)

1.一种使用木塑复合材料的货物支架，其特征在于，其包括：
上面板(110)，其用于载置货物；
下面板(120)，与所述上面板(110)通过多个间隔板(121)相结合，以使所述上面板(110)与地面相隔一定的高度；以及
多个插入口(123)，各插入口置于相邻的间隔板(121)之间，所述插入口和所述间隔板在水平方向上彼此结合，且所述插入口彼此分开一定的距离，从而使叉子插入其中，
所述上面板(110)和所述下面板(120)利用以木片作为主要成分而制备的木塑复合材料。
2.根据权利要求1所述的使用木塑复合材料的货物支架，其特征在于，
所述木塑复合材料通过使用包括10至90重量份的所述木片和10至50重量份的聚合物树脂的混合物来成型制造，其中所述聚合物树脂是选自由聚丙烯、聚乙烯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯、聚苯乙烯、聚碳酸酯和聚甲基丙烯酸甲酯组成的组中的至少一种。
3.根据权利要求2所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物还包含长纤维。
4.根据权利要求3所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物包含总计10至90重量份的所述木片和所述长纤维。
5.根据权利要求4所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物包含总计50至90重量份的所述木片和所述长纤维。
6.根据权利要求2或3所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物任选包括添加剂，所述添加剂包含0.1至50重量份的增容剂、0.1至50重量份的填料、0.1至30重量份的抗氧化剂、0.1至30重量份的润滑剂以及0.1至30重量份的颜料。
7.根据权利要求1所述的使用木塑复合材料的货物支架，其特征在于，
所述木片被切成0.3至18cm的长度。
8.根据权利要求1所述的使用木塑复合材料的货物支架，其特征在于，
所述木片被切成3至8cm的长度。
9.根据权利要求3所述的使用木塑复合材料的货物支架，其特征在于，
所述长纤维包含选自下述物质中的至少一种：天然纤维，其包括玉米纤维、椰子纤维、棕榈树纤维、芦苇、竹子、稻草、棉、麻、毛或绢；强化的聚合物纤维，其包括玻璃纤维、碳素纤维或聚酰胺纤维；以及钢丝。
10.根据权利要求9所述的使用木塑复合材料的货物支架，其特征在于，
所述长纤维被切成0.3至18cm的长度。
11.根据权利要求2所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物任选包括如下可回收材料中的至少一种，选自：可回收纸、可回收树脂以及可回收木料。
12.根据权利要求2所述的使用木塑复合材料的货物支架，其特征在于，
所述混合物通过挤压成型、注射成型或模压成型中的任一种而成型为所述木塑复合材料。
CN201380045154.6A 2012-09-06 2013-09-04 使用木塑复合材料的货物支架 Pending CN104583085A (zh)

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