TWI515151B - 利用木塑材/塑膠複合物之托板及支架 - Google Patents

利用木塑材/塑膠複合物之托板及支架 Download PDF

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Publication number
TWI515151B
TWI515151B TW102131994A TW102131994A TWI515151B TW I515151 B TWI515151 B TW I515151B TW 102131994 A TW102131994 A TW 102131994A TW 102131994 A TW102131994 A TW 102131994A TW I515151 B TWI515151 B TW I515151B
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TW
Taiwan
Prior art keywords
plastic
wood
pallet
bracket
weight
Prior art date
Application number
TW102131994A
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English (en)
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TW201420433A (zh
Inventor
鄭在烈
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樂金華奧斯有限公司
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Publication of TW201420433A publication Critical patent/TW201420433A/zh
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Publication of TWI515151B publication Critical patent/TWI515151B/zh

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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00368—Overall construction of the non-integral separating spacer
    • B65D2519/00378—Overall construction of the non-integral separating spacer whereby at least one spacer is made of two or more pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00776—Accessories for manipulating the pallet
    • B65D2519/00796—Guiding means for fork-lift

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Pallets (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

利用木塑材/塑膠複合物之托板及支架
本發明係關於一種托板及支架，更具體地，係關於一種利用木屑片取代木粉而模製成形以達到高強度之木塑材/塑膠複合物之托板及支架。
一般而言，托板及支架係提供以運送一限定負載之單位中之貨物。該托板及支架具有一其上用以負載貨物之矩形面板以及形成由側面到側面或前面到後面之插入開口以使叉架起貨機之叉插入該面板。此結構之托板及支架係設計以運送負載於該面板上方之貨物並以一叉架起重機之叉插入形成於一側之插入開口以將其舉起。該托板及支架廣泛使用作為一用於移動相對龐大且重磅負載之貨物之構件。此類習知之托板及支架主要係以塑膠材料或廢木材材料所製成。
然而，由廢木材材料所製成之托板及支架在重磅貨物之負載下容易斷裂。塑膠材料所製成之托板及支架也有無法滿足買家針對各種標準需求之要求之問題。
本發明係解決先前技術之問題，且其目的在於 提供一利用木屑片取代木粉之木塑材/塑膠複合物製備之托板及支架以達成高強度及確保一具有所需相同程度強度之托板及支架之減薄厚度，從而達到在生產成本之優勢地位。
為達成本發明之目的，提供一種利用木塑材/塑膠複合物之托板及支架，包括：一上面板110，其上負載有一貨物；一下面板120，其藉由複數個間隔物121與該上面板110結合，使該上面板110距離地面一預定高度；以及複數個插入開口123，每一插入開口123設於該些相鄰間隔物121之間，該些間隔物121於水平方向彼此結合且以一預定距離彼此分開以使一叉插入其中。該上面板110及該下面板120包括一使用以木屑片作為主要原料而製得之木塑材/塑膠複合物。
在此情況中，該木塑材/塑膠複合物可藉由使用一包含10至90重量份之木屑片及10至50重量份之聚合物樹脂之化合物模製成形而製備，其中，該聚合物樹脂包括至少一選自由聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、丙烯腈-丁二烯-苯乙烯(ABS)、聚苯乙烯(PS)、具碳酸酯(PC)、及聚甲基丙烯酸甲酯(PMMA)所組成之群組。
該化合物可更包括長纖維。
該化合物可包括添加劑，其包含有0.1至50重量份之相容劑(compatibilizer)、0.1至50重量份之填充劑(filler)、0.1至30重量份之抗氧化劑(antioxidizer)、0.1至30重量份之潤滑劑(lubricant)、及0.1至30重量份之色料 (pigment)之添加劑。
再者，該些木屑片可裁切為0.3至18cm之長度。
再者，該些長纖維可包括至少一選自由：天然纖維，包括玉米纖維(corn fiber)、椰子纖維(coconut fiber)、棕櫚樹纖維(palm tree fiber)、蘆葦(reed)、竹子(bamboo)、稻草(rice straw)、棉(cotton)、韌皮纖維(bast fiber)、羊毛(wool)、或絲(silk)；強化聚合物纖維(reinforced polymer fibers)，包括玻璃纖維(glass fiber)、碳纖維(carbon fiber)、或尼龍(nylon)；以及鋼絲(steel wire)所組成之群組。
該些長纖維可裁切為0.3至18cm之長度。
再者，該化合物可選擇性包括選自由再生紙(recycled paper)、再生樹脂(recycled resin)、及再生木材(recycled wood)所組成群組之至少一再生材料。
再者，該化合物可透過擠出成形、射出成形、或壓模之任一者模製成形為該木塑材/塑膠複合物。
根據上述結構，本發明可透過利用木屑片取代木粉而模製成形之木塑材/塑膠複合物所製得之一托板及支架以實現高強度。換言之，所欲之強度相同時，利用木屑片而非木粉製備，可減薄托板及支架之厚度，從而確保在生產成本上之優勢地位。
在某些情況下，透過添加天然長纖維及/或強化纖維，如玻璃纖維、碳纖維、尼龍等，可最大化高強度。
此外，作為一環保產品，可選擇性地使用再生 紙、再生樹脂、或再生木材，使該托板及支架可回收以減少環境汙染。
100‧‧‧托板及支架
110‧‧‧上面板
120‧‧‧下面板
121‧‧‧間隔物
123‧‧‧插入開口
圖1為本發明利用木塑材/塑膠複合物之托板及支架外觀之示意圖。
以下，參照隨附圖式，將詳細描述本發明較佳實施例之結構及功能。
圖1為本發明利用木塑材/塑膠複合物之托板及支架外觀之示意圖。
參照圖1，依據本發明實施例之該利用木塑材/塑膠複合物之托板及支架包括：一上面板110，其上負載有一貨物；一下面板120，其係藉由複數個間隔物121與該上面板110結合，使上面板110距離地面一預定高度；以及複數個插入開口123，每一插入開口係設於該些相鄰間隔物121之間，該些間隔物係於水平方向上彼此結合且以一預定距離彼此分開以使一叉插入其中。該上面板110及該下面板120包括一使用以木屑片作為主要原料而製得之木塑材/塑膠複合物。
較佳地，該木塑材/塑膠複合物(wood polymer/plastic composite，WPC)係透過使用一包含10至90重量份之木屑片及10至50重量份之聚合物樹脂之化合物模製成形而製備，其中，該聚合物樹脂包括至少一選自由聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、丙烯腈-丁二烯- 苯乙烯(ABS)、聚苯乙烯(PS)、具碳酸酯(PC)、及聚甲基丙烯酸甲酯(PMMA)所組成之群組。
在此情況下，該些木屑片係裁切為0.3至18cm之長度。當該些木屑片裁切為低於0.3cm之長度時，則與先前技術中使用木粉作為主要原料之情況沒有差別，無法增強如耐壓強度或耐衝擊強度之物理性質。反之，當該些木屑片裁切為大於18cm之長度時，混合該些木屑片及該聚合物樹脂並進行模製成形製程會有困難。更佳地，該些木屑片裁切為3至8cm之長度。該些木屑片裁切為上述範圍之內，使得如耐壓強度或耐衝擊強度之物理性質大幅改善，並最佳地改善與其他原料之相容性及模製成形製程。
此外，該化合物可更包括10至90重量份之長纖維。選擇性地，該化合物可更包括共計10至90重量份之木屑片及長纖維。更佳地，該化合物可更包括共計50至90重量份之木屑片及長纖維。
較佳地，該長纖維可包括至少一選自由：天然纖維，包括玉米纖維(corn fiber)、椰子纖維(coconut fiber)、棕櫚樹纖維(palm tree fiber)、蘆葦(reed)、竹子(bamboo)、稻草(rice straw)、棉(cotton)、韌皮纖維(bast fiber)、羊毛(wool)、或絲(silk)；強化聚合物纖維(reinforced polymer fibers)，包括玻璃纖維(glass fiber)、碳纖維(carbon fiber)、或尼龍(nylon)；以及鋼絲(steel wire)所組成之群組。
該些長纖維較佳係裁切為0.3至18cm之長度。當該些長纖維裁切為低於0.3cm之長度時，則與先前技術 中使用木粉作為主要原料之情況之間沒有差別，沒有增強如耐壓強度或耐衝擊強度之物理性質之效果。反之，當該些長纖維裁切為大於18cm之長度時，混合該些長纖維及該聚合物樹脂並進行一模製成形製程會有困難。然而，只有於作為該木塑材/塑膠複合物方法之擠出成形製程過程中，該些長纖維於平行該木塑材/塑膠複合物之長度方向成形時，該些長纖維可經模製成形而在其長度超出上述限定範圍無任何限制。
該木塑材/塑膠複合物之成形性隨著該些木屑片或該些長纖維之較低水含量而變得較高。舉例而言，較佳為進行一經定義之乾燥製程以保持該些木屑片及該些長纖維之水含量於5至15重量份之範圍內。更具體地，該些木屑片及該些長纖維係進行一乾燥製程，使其於80至120℃之乾燥機中乾燥以具有5至15重量份之水含量。用於該些木屑片及該些長纖維之乾燥溫度低於80℃時，乾燥該些木屑片及該些長纖維花費太多時間，而當該乾燥溫度高於120℃時則會因為快速乾燥而使該些木屑片之緻密組織彎曲，這樣的現象稱為「變形」。
以上述方式，可乾燥該些木屑片及該些長纖維以維持5至15重量份之水含量，在此情況中，其可與其他原料充分混合而不需一另加的黏結劑。反之，超過15重量份之水含量最終造成該些木屑片中的水於該木塑材/塑膠複合物之製造過程中蒸發，留下氣泡而弱化混合步驟中該些原料之結合強度。此導致產品缺陷。
再者，該化合物可選擇性包括添加劑。在此情況中，該些添加劑可較佳地包括有0.1至50重量份之相容劑(compatibilizer)、0.1至50重量份之填充劑(filler)、0.1至30重量份之抗氧化劑(antioxidizer)、0.1至30重量份之潤滑劑(lubricant)、及0.1至30重量份之色料(pigment)之添加劑。
再者，該化合物可包括選自由再生紙(recycled paper)、再生樹脂(recycled resin)、及再生木材(recycled wood)所組成群組之至少一再生材料。
用於製造一木塑材/塑膠複合物之此組成物之化合物可藉由使用擠出成形、射出成形、或壓模之任一者成形為一木塑材/塑膠複合物。該木塑材/塑膠複合物可成形為組成該托板及支架100中之該上面板110、下面板120、及該些間隔物121。
依據本發明利用木塑材/塑膠複合物及一結構所製得之托板及支架，係利用木屑片而非木粉模製成形之木塑材/塑膠複合物，從而達成高強度。換言之，相較於使用木粉之木塑材/塑膠複合物，所欲之強度相同時，使用木屑片之該木塑材/塑膠複合物製得一具有較薄厚度之托板及支架，從而達到在生產成本之優勢地位。
在某些情況中，透過添加天然長纖維及/或強化纖維，如玻璃纖維、碳纖維、尼龍等，可最大化高強度。
此外，作為環保產品，藉由選擇性地使用再生紙、再生樹脂、或再生木材，使該托板及支架可回收而減少環境汙染。
上述本發明內容係作為說明目的而提供，且上述實施例並不限制本發明。本發明所屬技術領域具有通常知識者可了解在不改變本發明技術範疇下，能進行各種變化及修飾。
100‧‧‧托板及支架
110‧‧‧上面板
120‧‧‧下面板
121‧‧‧間隔物
123‧‧‧插入開口

Claims (10)

  1. 一種利用木塑材/塑膠複合物之托板及支架，包括：一上面板，其上負載有一貨物；一下面板，其係藉由複數個間隔物與該上面板結合，使上面板距離地面一預定高度；以及複數個插入開口，每一插入開口係設於該些相鄰間隔物之間，該些間隔物係於水平方向彼此結合且以一預定距離彼此分開以使一叉插入其中；其中，該上面板及該下面板包括一木塑材/塑膠複合物，該木塑材/塑膠複合物係使用以木屑片作為主要原料而製得；其中該木屑片係裁切為3至18cm之長度。
  2. 如申請專利範圍第1項所述之利用木塑材/塑膠複合物之托板及支架，其中，該木塑材/塑膠複合物係由一包含10至90重量份之木屑片及10至50重量份之聚合物樹脂之化合物模製成形；其中，該聚合物樹脂包括至少一選自由聚丙烯(PP)、聚乙烯(PE)、聚氯乙烯(PVC)、丙烯腈-丁二烯-苯乙烯(ABS)、聚苯乙烯(PS)、具碳酸酯(PC)、及聚甲基丙烯酸甲酯(PMMA)所組成之群組。
  3. 如申請專利範圍第2項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物更包括長纖維。
  4. 如申請專利範圍第3項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物包括共計10至90重量份之該些木屑片及該些長纖維。
  5. 如申請專利範圍第4項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物包括共計50至90重量份之該些木屑片及該些長纖維。
  6. 如申請專利範圍第2或3項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物選擇性包括：0.1至50重量份之相容劑、0.1至50重量份之填充劑、0.1至30重量份之抗氧化劑、0.1至30重量份之潤滑劑、及0.1至30重量份之色料之添加劑。
  7. 如申請專利範圍第3項所述之利用木塑材/塑膠複合物之托板及支架，其中，該些長纖維係包括至少一選自由：天然纖維，包括玉米纖維、椰子纖維、棕櫚樹纖維、蘆葦、竹子、稻草、棉、韌皮纖維、羊毛、或絲；強化聚合物纖維，包括玻璃纖維、碳纖維、或尼龍；以及鋼絲所組成之群組。
  8. 如申請專利範圍第7項所述之利用木塑材/塑膠複合物之托板及支架，其中，該些長纖維係裁切為0.3至18cm之長度。
  9. 如申請專利範圍第2項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物選擇性包括至少一再生材料選自由：再生紙、再生樹脂、及再生木材所組成之群組。
  10. 如申請專利範圍第2項所述之利用木塑材/塑膠複合物之托板及支架，其中，該化合物係透過擠出成形、射出成形或壓模之任一者模製成形為該木塑材/塑膠複合物。
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