CN104526447A - Full-automatic machining transfer system - Google Patents

Full-automatic machining transfer system Download PDF

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Publication number
CN104526447A
CN104526447A CN201410845360.1A CN201410845360A CN104526447A CN 104526447 A CN104526447 A CN 104526447A CN 201410845360 A CN201410845360 A CN 201410845360A CN 104526447 A CN104526447 A CN 104526447A
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CN
China
Prior art keywords
process equipment
plant
feed bin
processing unit
full
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410845360.1A
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Chinese (zh)
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CN104526447B (en
Inventor
丁慎平
肖舫
代昌浩
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Suzhou Dalike Automation Technology Co Ltd
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Suzhou Dalike Automation Technology Co Ltd
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Priority to CN201410845360.1A priority Critical patent/CN104526447B/en
Publication of CN104526447A publication Critical patent/CN104526447A/en
Application granted granted Critical
Publication of CN104526447B publication Critical patent/CN104526447B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Multi-Process Working Machines And Systems (AREA)

Abstract

The invention discloses a full-automatic machining transfer system which comprises a left machining device, a right machining device, a mechanical arm support, a transfer mechanical arm, a stock bin, a conveyor belt, a transfer car, a detection device and a sliding rail. Through the method, the full-automatic machining transfer system can perform surface machining and hole machining on parts, can move and carry parts without manpower, improves working efficiency, and is convenient to use.

Description

Full-automatic machine processing transfer system
Technical field
The present invention relates to numerical control device field, particularly relate to a kind of Full-automatic machine processing transfer system.
Background technology
In present machine components production process, carrying and the transfer of part are manually carried out in main or dependence.
But manufacture some volumes are comparatively large or weight is larger part or produce the spacing of line longer in, if or part is manually transferred on another machine from a machine by dependence, a lot of time and manpower will be wasted, be inconvenient to use, so people need the transfer processing unit (plant) more met the demands.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of Full-automatic machine processing transfer system, has that unfailing performance is high, registration, operating efficiency advantages of higher, simultaneously numerical control device application and universal on have market prospects widely.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of Full-automatic machine is provided to process transfer system, it comprises: left processing unit (plant), right processing unit (plant), manipulator support, transfer robot arm, feed bin, conveyer belt, transit wagon, checkout gear and slide rail, described feed bin comprises blank feed bin and finished product bin, described left processing unit (plant) comprises left side process equipment and left hole process equipment, described hole processing device comprises right side process equipment and right hole process equipment, described manipulator support is arranged at the top of described left processing unit (plant) and described right processing unit (plant), described slide rail is arranged at the end face of described manipulator support, described transfer robot arm is connected with described slide rail, described conveyer belt is arranged between described left processing unit (plant) and described right processing unit (plant), described feed bin and described checkout gear are arranged at the both sides of described conveyer belt respectively, described transfer robot arm is arranged between described left side process equipment and described left hole process equipment respectively, between described right side process equipment and described right hole process equipment and between described feed bin and described checkout gear, described transit wagon is arranged on described conveyer belt.
In a preferred embodiment of the present invention, one end of described conveyer belt is arranged between described left side process equipment and described left hole process equipment, and the other end of described conveyer belt is arranged between described right side process equipment and described right hole process equipment.
In a preferred embodiment of the present invention, described transfer robot arm and described slide rail are for removably connecting.
In a preferred embodiment of the present invention, also comprise fixture, described fixture is arranged at the bottom of described transfer robot arm.
In a preferred embodiment of the present invention, described feed bin adopts the feed bin structure that automatically rises.
The invention has the beneficial effects as follows: not only can complete the operation to the processing of the face of part and hole machined, and motion and the carrying of manually carrying out part can not be needed, improve operating efficiency, easy to use.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of Full-automatic machine of the present invention processing transfer system one preferred embodiment.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
A kind of Full-automatic machine processing transfer system, it comprises: left processing unit (plant), right processing unit (plant), manipulator support, transfer robot arm, feed bin, conveyer belt, transit wagon, checkout gear and slide rail.
Described feed bin comprises blank feed bin and finished product bin.
Described left processing unit (plant) comprises left side process equipment and left hole process equipment, and described hole processing device comprises right side process equipment and right hole process equipment.
Described manipulator support is arranged at the top of described left processing unit (plant) and described right processing unit (plant), described slide rail is arranged at the end face of described manipulator support, described transfer robot arm is connected with described slide rail, described conveyer belt is arranged between described left processing unit (plant) and described right processing unit (plant), described feed bin and described checkout gear are arranged at the both sides of described conveyer belt respectively, described transfer robot arm is arranged between described left side process equipment and described left hole process equipment respectively, between described right side process equipment and described right hole process equipment and between described feed bin and described checkout gear, described transit wagon is arranged on described conveyer belt.
Transit wagon moves in orbit, locates with mechanical trip switch, and there is the position of four discharge workpiece on top to carry out the transfer of workpiece
One end of described conveyer belt is arranged between described left side process equipment and described left hole process equipment, and the other end of described conveyer belt is arranged between described right side process equipment and described right hole process equipment.
Described transfer robot arm and described slide rail are for removably connecting.
Also comprise fixture, described fixture is arranged at the bottom of described transfer robot arm.
Described feed bin adopts the feed bin structure that automatically rises, and often overlap feed bin and all make four layers of drawer, operating personnel can manually go up blank material, automatic-lifting type is made in feed bin inside, after the blank in one deck drawer of the top being taken when manipulator, below one deck drawer can automatically rise, realize lasting material loading; .
Described hole processing device has two kinds, and one is five axles, and one is four axles, and fixture axle center is highly about 1000mm overhead.
If select five axis hole machining centers, manipulator just only has a track: workpiece is delivered to hole machined position after face machining position is taken off, blow anti-dandruff to fixture, to the pressure of about 2KG, fixture will automatically work piece, and manipulator bounces back, after hole machined is complete, again take out workpiece, send into feed bin;
If select four axis hole machining centers, manipulator just only has two tracks: workpiece is delivered to station on the left of hole machined after face machining position is taken off, blow anti-dandruff to fixture, to the pressure of about 2KG, fixture will automatically work piece, manipulator bounces back, and after left hole processes, takes out workpiece, deliver to station on the right side of hole machined, blow anti-dandruff to fixture, to the pressure of about 2KG, fixture will automatically work piece, manipulator bounces back, after right ports processes, take out workpiece, send into feed bin.
Often overlap manipulator has three cover slide type rail systems to realize X, Y, Z tri-direction motion, also have a set of rotary cylinder and two cover Three-jaw fixtures to realize automatic loading/unloading.
The using method of described Full-automatic machine processing transfer system comprises:
(1), intermediate mechanical hand takes out blank material from blank feed bin, is put into the hair blank station on transit wagon, and manipulator resets;
(2), transit wagon moves to face machining position in orbit;
(3), manipulator by dolly blank take out, be put into the fixture place in the machining position of face, manipulator reset;
(4), manipulator face is processed after semi-finished product take out, be put into the face processing semi-finished product station on transit wagon, manipulator resets;
(5), transit wagon moves to hole machined position in orbit;
(6), manipulator by dolly face processing semi-finished articles take out, be put into the fixture place on hole machined position, manipulator reset;
(7), manipulator by after hole machined semi-finished product take out, be put into the hole machined semi-finished product station on transit wagon, manipulator reset;
(8), transit wagon moves to detection station in orbit;
(9), the hole machined semi-finished articles on dolly takes out by manipulator, and be put into the fixture place detected on station, manipulator resets;
(10), manipulator by detect after finished product take out, be put into the finished product station on transit wagon, manipulator reset;
(11), transit wagon moves to finished product bin station in orbit;
(12), manipulator by dolly finished parts take out, be put into finished product bin, manipulator reset.
Robotic Manipulator Motion Trajectory is analyzed
Consider harmony, left-sided system shifts to an earlier date half beat (about 45 seconds) than right-sided system.
Draw according to control overflow: dolly spended time when first circulation is more, but does not affect whole operating efficiency, in circulation below, often process the average time of one between 97S to 100S.The time of adding our initial setting also has certain adjustability, processes an average time between 95S is to 100.
By 1 day eight hours countings, the maximum numbers can produced every day were: N= , the minimum number can produced every day is: N= .
The beneficial effect of Full-automatic machine of the present invention processing transfer system is: the operation that not only can complete face processing to part and hole machined, and can not need motion and the carrying of manually carrying out part, improves operating efficiency, easy to use.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.

Claims (5)

1. a Full-automatic machine processing transfer system, it is characterized in that, comprise: left processing unit (plant), right processing unit (plant), manipulator support, transfer robot arm, feed bin, conveyer belt, transit wagon, checkout gear and slide rail, described feed bin comprises blank feed bin and finished product bin, described left processing unit (plant) comprises left side process equipment and left hole process equipment, described hole processing device comprises right side process equipment and right hole process equipment, described manipulator support is arranged at the top of described left processing unit (plant) and described right processing unit (plant), described slide rail is arranged at the end face of described manipulator support, described transfer robot arm is connected with described slide rail, described conveyer belt is arranged between described left processing unit (plant) and described right processing unit (plant), described feed bin and described checkout gear are arranged at the both sides of described conveyer belt respectively, described transfer robot arm is arranged between described left side process equipment and described left hole process equipment respectively, between described right side process equipment and described right hole process equipment and between described feed bin and described checkout gear, described transit wagon is arranged on described conveyer belt.
2. Full-automatic machine processing transfer system according to claim 1, it is characterized in that, one end of described conveyer belt is arranged between described left side process equipment and described left hole process equipment, and the other end of described conveyer belt is arranged between described right side process equipment and described right hole process equipment.
3. Full-automatic machine processing transfer system according to claim 1, it is characterized in that, described transfer robot arm and described slide rail are for removably connecting.
4. Full-automatic machine processing transfer system according to claim 1, it is characterized in that, also comprise fixture, described fixture is arranged at the bottom of described transfer robot arm.
5. Full-automatic machine processing transfer system according to claim 1, it is characterized in that, described feed bin adopts the feed bin structure that automatically rises.
CN201410845360.1A 2014-12-31 2014-12-31 Full-automatic machine processes transfer system Expired - Fee Related CN104526447B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410845360.1A CN104526447B (en) 2014-12-31 2014-12-31 Full-automatic machine processes transfer system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410845360.1A CN104526447B (en) 2014-12-31 2014-12-31 Full-automatic machine processes transfer system

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CN104526447B CN104526447B (en) 2017-12-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108406297A (en) * 2018-03-30 2018-08-17 深圳市鹰眼在线电子科技有限公司 The positioning system and localization method of multi-cam assembling
CN111703836A (en) * 2020-06-16 2020-09-25 上海明略人工智能(集团)有限公司 Cleaning equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63318237A (en) * 1987-06-18 1988-12-27 Murata Mach Ltd Working system including robot
US20100313718A1 (en) * 2009-06-16 2010-12-16 Moshe Israel Meidar Machine tool for processing workpieces
CN202592128U (en) * 2012-06-03 2012-12-12 浙江金火科技实业有限公司 Double-station automatic processing machine tool
CN102990458A (en) * 2012-11-26 2013-03-27 西北工业大学 Three-dimensional automatic feeding, discharging and detecting device
CN204381951U (en) * 2014-12-31 2015-06-10 苏州达力客自动化科技有限公司 Full-automatic machine processing transfer system
CN204952038U (en) * 2015-09-18 2016-01-13 苏州达力客自动化科技有限公司 Manufacturing automation safety monitoring device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63318237A (en) * 1987-06-18 1988-12-27 Murata Mach Ltd Working system including robot
US20100313718A1 (en) * 2009-06-16 2010-12-16 Moshe Israel Meidar Machine tool for processing workpieces
CN202592128U (en) * 2012-06-03 2012-12-12 浙江金火科技实业有限公司 Double-station automatic processing machine tool
CN102990458A (en) * 2012-11-26 2013-03-27 西北工业大学 Three-dimensional automatic feeding, discharging and detecting device
CN204381951U (en) * 2014-12-31 2015-06-10 苏州达力客自动化科技有限公司 Full-automatic machine processing transfer system
CN204952038U (en) * 2015-09-18 2016-01-13 苏州达力客自动化科技有限公司 Manufacturing automation safety monitoring device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108406297A (en) * 2018-03-30 2018-08-17 深圳市鹰眼在线电子科技有限公司 The positioning system and localization method of multi-cam assembling
CN111703836A (en) * 2020-06-16 2020-09-25 上海明略人工智能(集团)有限公司 Cleaning equipment
CN111703836B (en) * 2020-06-16 2022-06-14 上海明略人工智能(集团)有限公司 Cleaning equipment

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Granted publication date: 20171219

Termination date: 20211231