CN104525711A - Multi-station hydraulic and automatic foil-beating machine - Google Patents
Multi-station hydraulic and automatic foil-beating machine Download PDFInfo
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- CN104525711A CN104525711A CN201510009720.9A CN201510009720A CN104525711A CN 104525711 A CN104525711 A CN 104525711A CN 201510009720 A CN201510009720 A CN 201510009720A CN 104525711 A CN104525711 A CN 104525711A
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Abstract
The invention provides a multi-station hydraulic and automatic foil-beating machine which comprises a hammer head mechanism doing reciprocating rectilinear movement and a feeding mechanism doing planar movement. The hammer head mechanism mainly comprises a support, a lifting hydraulic cylinder, a hydraulic impact hammer and a hammer rod. The feeding mechanism mainly comprises a mobile workbench, a transverse feeding mechanism body and a longitudinal feeding mechanism body. The mobile workbench is driven by the transverse feeding mechanism body and the longitudinal feeding mechanism body to achieve feeding movement. A rotary workbench is arranged on the mobile workbench. A motor installed on the mobile workbench drives the rotary workbench to rotate, and gold foil bag station conversion can be achieved. A square through hole is formed in the rotary workbench and provided with a clamp facilitating gold foil bag installation and clamping. According to the multi-station hydraulic and automatic foil-beating machine, feeding movement and multi-station gold foil bag beating at any trajectory can be achieved, and blank tearing is avoided; beating force is large and vibration is small by the adoption of the hydraulic impact hammer.
Description
Technical field
The present invention relates to a kind of foil-hammering machine, particularly a kind of multi-station hydraulic automatic foil-hammering machine.
Background technology
There is existing history of more than one thousand years in China in the foils such as goldleaf, past foil all adopts manual method of beating, and production efficiency is low, labour intensity is large, and product quality exists a lot of problem, now superseded.Occurred automatic foil-hammering machine miscellaneous at present, and existing automatic foil-hammering machine is all made up of tup mechanism and feed mechanism.
Existing foil-hammering machine tup part is generally mechanical type, and is mostly toggle, is moved by connecting rod band movable slider, and drives tup to realize stroke by slide block.There is its limitation in this mechanism, and owing to adopting toggle, therefore in running, mechanism cannot realize dynamic balancing, especially there will be high vibration during high-speed motion, noise is large.And the connection of slide block and tup is necessary for elasticity connects, can not adopts and be rigidly connected, if be rigidly connected, the striking speed that tup arrives lower dead center is zero, therefore impact force is zero, cannot realize thinning of blank.And after adopting elasticity to connect, flexible member easily makes flexible member inefficacy, service life reduction under the effect of alternation repeatedly of impulsive force, one-level tup as the tup inside of the patent of the patent No. 200520034225.5 is connected with spring with between secondary tup, and the device of beating as the patent of patent No. 201320836821.X comprises semicircle groups of springs and belt.Therefore mechanical type tup has and cannot realize the defects such as dynamic balancing, noise is large, vibration is violent, flexible member easily lost efficacy.
Feed mechanism has and adopts two wide cam to realize its feeding track, if the patent No. is the patent of 01245048.0, then must change cam to change feeding track, wastes time and energy and difficulty is large.Also the feed mechanism had adopts motor to realize computer and controls the motion of workbench on horizontal, longitudinal two tracks, realize different feeding tracks, if the patent No. is the patent of 201120234129.0, there are upper and lower two workbench, respectively have one group of drive motors to drive, therefore structure is comparatively complicated, and this mechanism is when tup impact, cannot ensure that blank does not move, easily produce blank and tear phenomenon.
Disclosed foil-hammering machine is all single station at present, once can only impact a paper tinsel covered with gold leaf, and according to playing paper tinsel technological process requirement, could continue to impact another side after needing face of changing, cooling after impact certain hour, if still adopt existing foil-hammering machine, then impact, change face and cooling time can consume the plenty of time, reduce operating efficiency.
Summary of the invention
The object of the invention is to solve that existing automatic foil-hammering machine tup mechanism vibrations is violent, noise is large, a foil-hammering machine can only impact a paper tinsel covered with gold leaf at one time, and efficiency is low, feeding with impact coordinate asynchronous, easily cause the problem such as to tear of blank.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: multi-station hydraulic automatic foil-hammering machine, comprises the tup mechanism done reciprocating linear motion and the feed mechanism doing plane motion.Tup mechanism mainly comprises support (1), lifting hydraulic cylinder (2), hydraulic impact hammer (4) and hammer stem (22); Feed mechanism mainly comprises travelling table (15), transverse feed mechanism and longitudinal feed mechanism, travelling table (15) is driven by transverse feed mechanism and longitudinal feed mechanism, rotary table (16) is placed on travelling table (15), the motor (18) be arranged on travelling table (15) drives rotary table (16) to rotate by pinion (17), (16) have square through hole to rotary table, square through hole has and is convenient to the fixture (19) that clamping laid by goldleaf bag (20).
Described multi-station hydraulic automatic foil-hammering machine designs further and is: be connected by bolt between support (1) with lifting hydraulic cylinder (2), lifting hydraulic cylinder (2) is connected by bearing pin (3) with hydraulic impact hammer (4), fairlead (5) is provided with between support (1) and hydraulic impact hammer (4), computer control system is carried out hydraulic control jump bit (4) in the vertical direction by control lifting hydraulic cylinder (2) and is moved, to adapt to the goldleaf bag of different-thickness.
Described multi-station hydraulic automatic foil-hammering machine designs further and is: the tup part of foil-hammering machine is made up of hydraulic impact hammer (4) and hammer stem (22), controls its impact strength and beating frequency by computer.
Described multi-station hydraulic automatic foil-hammering machine designs further and is: the striking portion of foil-hammering machine, for being arranged symmetrically with, can impact two paper tinsels covered with gold leaf simultaneously.
Described multi-station hydraulic automatic foil-hammering machine designs further and is: immediately below two hydraulic impact hammer hammer stems (22), have two hammer piers (21), ground smooth stationary work-table (14) and travelling table (15) have two to be arranged symmetrically with square through hole, rotary table (16) then has four square through holes be arranged symmetrically with, wherein have the square through hole of two through holes and travelling table (15) to coincide, another two are then on cooling station.
Described multi-station hydraulic automatic foil-hammering machine designs further and is: transverse feed mechanism is by transverse hydraulic cylinder (7), laterally T-shaped draw back plate (9) and form with the guide rail (8) of chute, laterally T-shaped draw back plate (9) can slidably reciprocate in the chute of guide rail (8), and be connected with the piston rod of transverse hydraulic cylinder (7) by bearing pin (6), guide rail (8) is arranged on travelling table (15).
Described multi-station hydraulic automatic foil-hammering machine designs further and is: longitudinal feed mechanism is by longitudinal hydraulic cylinder (11), longitudinally T-shaped draw back plate (13) and form with the guide rail (10) of chute, longitudinally T-shaped draw back plate (13) can slidably reciprocate in the chute of guide rail (10), and be connected with the piston rod of longitudinal hydraulic cylinder (11) by bearing pin (12), guide rail (10) is arranged on travelling table (15).
Described multi-station hydraulic automatic foil-hammering machine designs further and is: on hydraulic impact hammer (4), be provided with a sensor detect jump bit position.When jump bit is in upwards backhaul, sensor detects this signal and passes to computer, and computer sends charging signal control transverse hydraulic cylinder (7) or longitudinal hydraulic cylinder (11) drives travelling table (15) mobile, thus makes goldleaf bag (20) mobile.When jump bit impacts downwards, transverse hydraulic cylinder (7) and longitudinal hydraulic cylinder (11) motionless, ensure that in shots, goldleaf bag (20) is static, prevents blank to be torn.
Advantage of the present invention is: impact goldleaf bag (20) by the impulsive force of hydraulic impact hammer (4), and hitting power is large, and non-crank connecting rod mechanism, vibrates little; Controlled the displacement of transverse hydraulic cylinder (7), longitudinal hydraulic cylinder (11) by computer, the movement locus of goldleaf can be changed arbitrarily, meet the requirement of different blank shape and feeding track; Be provided with the rotary table (16) of multistation, after goldleaf bag (20) is by impact certain hour, blank generates heat, and can forward another station to and carry out cooling, overturning, and impact station continues next paper tinsel covered with gold leaf of impact, improves production and processing efficiency; Be provided with hydraulic impact hammer position sensor, coordinated stroke and feeding action, make blank by transfixion during impact, ensure that blank is not torn, improve yield rate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is workbench impact position profile.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is further described.
See Fig. 1 and Fig. 2, multi-station hydraulic automatic foil-hammering machine comprises the tup mechanism done reciprocating linear motion and the feed mechanism doing plane motion.Tup mechanism mainly comprises support (1), lifting hydraulic cylinder (2), hydraulic impact hammer (4) and hammer stem (22); Feed mechanism mainly comprises travelling table (15), transverse feed mechanism and longitudinal feed mechanism, travelling table (15) is driven by transverse feed mechanism and longitudinal feed mechanism, rotary table (16) is placed on travelling table (15), be arranged on rotary table (16) rotation that the motor (18) on travelling table (15) is driven by pinion (17), (16) have square through hole to rotary table, square through hole has and is convenient to the fixture (19) that clamping laid by goldleaf bag (20).
For bolt is connected between Fig. 1 medium-height trestle (1) with lifting hydraulic cylinder (2), be connected for bearing pin (3) between lifting hydraulic cylinder (2) with hydraulic impact hammer (4), for realizing hydraulic impact hammer (4) guide-localization in shots, fairlead (5) is installed between support (1) and hydraulic impact hammer (4).Lifting hydraulic cylinder (2) can raise according to the actual needs when thickness of goldleaf bag (20) or work or reduce hydraulic impact hammer (4) to suitable height.Hydraulic impact hammer (4) is provided with a sensor and detects jump bit position.When jump bit is in upwards backhaul, sensor detects this signal and passes to computer, and computer sends feeding feeding signal to transverse hydraulic cylinder (7) or longitudinal hydraulic cylinder (11), drives travelling table (15) mobile, thus makes goldleaf bag (20) mobile.When jump bit impacts downwards, transverse hydraulic cylinder (7) and longitudinal hydraulic cylinder (11) motionless, ensure that in shots, goldleaf bag (20) is static, prevents blank to be torn.
Transverse feed mechanism is by transverse hydraulic cylinder (7), laterally T-shaped draw back plate (9) and form with the guide rail (8) of chute, laterally T-shaped draw back plate (9) can slidably reciprocate in the chute of guide rail (8), and is connected with the piston rod of transverse hydraulic cylinder (7) by bearing pin (6).Longitudinal feed mechanism is by longitudinal hydraulic cylinder (11), longitudinally T-shaped draw back plate (13) and form with the guide rail (10) of chute, longitudinally T-shaped draw back plate (13) can slidably reciprocate in the chute of guide rail (10), and is connected with the piston rod of longitudinal hydraulic cylinder (11) by bearing pin (12).When transverse hydraulic cylinder (7) action, drive travelling table (15) transverse shifting by horizontal T-shaped draw back plate (9), guide rail (8), longitudinally T-shaped draw back plate (13) slides in the chute of guide rail (10) simultaneously, realizes horizontal straight-line feed.When longitudinal hydraulic cylinder (11) action, drive travelling table (15) to vertically move by longitudinal T-shaped draw back plate (13), guide rail (10), laterally T-shaped draw back plate (9) slides in the chute of guide rail (8) simultaneously, realizes longitudinal straight-line feed.When transverse hydraulic cylinder (7) and longitudinal hydraulic cylinder (11) action simultaneously, laterally T-shaped draw back plate (9) and longitudinal T-shaped draw back plate (13) drive travelling table (15) to do horizontal and vertical movement by its guide rail (8) and guide rail (10) respectively, and also can slidably reciprocate in respective guide rail sliding chute simultaneously, be independent of each other, realize the feeding of arbitrary curve track.
After foil-hammering machine impact certain hour, control system controls motor (18) and rotates, and after driving rotary table (16) 90-degree rotation by pinion (17), another two paper tinsels covered with gold leaf are impacted, manually overturn the goldleaf bag (20) impacted simultaneously and cool wait and again impact, transposition number can be controlled by computer settings.
The profile at workbench impact position in Fig. 1, as shown in Figure 2.See Fig. 2, immediately below two hydraulic impact hammer hammer stems (22) be arranged symmetrically with, have two hammer piers (21), place goldleaf bag (20) between hammer pier (21) and hammer stem (22), final impact force passes to hammer pier (21) by goldleaf bag (20).Smooth stationary work-table (14) and travelling table (15) have two square through holes to allow hammer pier (21) pass through, hammer pier (21) is placed in through hole centre position, rotary table (16) is provided with four square through holes be arranged symmetrically with, wherein have the square through hole of two through holes and travelling table (15) to coincide, another two are then on cooling station.And the size of rotary table (16) square through hole is greater than the square through hole of travelling table (15) and smooth stationary work-table (14), be convenient to laying of fixture (19), when preventing rotary table (16) from turning round, fixture (19) falls the square through hole of travelling table (15).Such goldleaf bag (20) is positioned in fixture (19) can not be fallen and be convenient to take out.
The present invention adopts sensor to detect the position of feedback jump bit, controls transverse hydraulic cylinder (7) and longitudinal hydraulic cylinder (11) by computer, can realize required feeding track arbitrarily, and avoid tearing of blank.Can set the beating frequency of hydraulic impact hammer (4), force de frappe, can impact two bag foils simultaneously, after impact certain hour, blank generates heat, can forward another station to carry out overturning, cooling, impact station continues next paper tinsel covered with gold leaf of impact, improves production and processing efficiency.
Claims (7)
1. the invention provides a kind of multi-station hydraulic automatic foil-hammering machine, it is characterized in that: tup mechanism mainly comprises support (1), lifting hydraulic cylinder (2), hydraulic impact hammer (4) and hammer stem (22); Feed mechanism mainly comprises travelling table (15), transverse feed mechanism and longitudinal feed mechanism, travelling table (15) is driven by transverse feed mechanism and longitudinal feed mechanism, rotary table (16) is placed on travelling table (15), the motor (18) be arranged on travelling table (15) drives rotary table (16) to rotate by pinion (17), (16) have square through hole to rotary table, square through hole has and is convenient to the fixture (19) that clamping laid by goldleaf bag (20).
2. multi-station hydraulic automatic foil-hammering machine according to claim 1, it is characterized in that: be connected by bolt between support (1) with lifting hydraulic cylinder (2), lifting hydraulic cylinder (2) is connected by bearing pin (3) with hydraulic impact hammer (4), is provided with fairlead (5) between support (1) and hydraulic impact hammer (4).
3. multi-station hydraulic automatic foil-hammering machine according to claim 1, is characterized in that: the tup part of foil-hammering machine is made up of, for being arranged symmetrically with hydraulic impact hammer (4) and hammer stem (22).
4. multi-station hydraulic automatic foil-hammering machine according to claim 1, it is characterized in that: immediately below two hydraulic impact hammer hammer stems (22), have two hammer piers (21), ground smooth stationary work-table (14) and travelling table (15) have two square through holes to allow hammer pier (21) pass through, and rotary table (16) is provided with four square through holes be arranged symmetrically with.
5. multi-station hydraulic automatic foil-hammering machine according to claim 1, is characterized in that: on travelling table, (15) are provided with two perpendicular guide rails (8) and guide rail (10).
6. multi-station hydraulic automatic foil-hammering machine according to claim 1, it is characterized in that: transverse feed mechanism is by transverse hydraulic cylinder (7), laterally T-shaped draw back plate (9) and form with the guide rail (8) of chute, laterally T-shaped draw back plate (9) can slidably reciprocate in the chute of guide rail (8), and is connected with the piston rod of transverse hydraulic cylinder (7) by bearing pin (6).
7. multi-station hydraulic automatic foil-hammering machine according to claim 1, it is characterized in that: longitudinal feed mechanism is by longitudinal hydraulic cylinder (11), longitudinally T-shaped draw back plate (13) and form with the guide rail (10) of chute, longitudinally T-shaped draw back plate (13) can slidably reciprocate in the chute of guide rail (10), and is connected with the piston rod of longitudinal hydraulic cylinder (11) by bearing pin (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510009720.9A CN104525711B (en) | 2015-01-09 | 2015-01-09 | Multi-station hydraulic automatic foil-hammering machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510009720.9A CN104525711B (en) | 2015-01-09 | 2015-01-09 | Multi-station hydraulic automatic foil-hammering machine |
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| CN104525711A true CN104525711A (en) | 2015-04-22 |
| CN104525711B CN104525711B (en) | 2016-06-22 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106334732A (en) * | 2016-11-04 | 2017-01-18 | 芜湖市恒浩机械制造有限公司 | Bending machine for automobile plate components |
| CN106363050A (en) * | 2016-11-04 | 2017-02-01 | 芜湖市恒浩机械制造有限公司 | Multi-station bending device for bending automobile sheet component |
| CN108566059A (en) * | 2018-06-13 | 2018-09-21 | 哈尔滨电机厂有限责任公司 | A kind of pressing special equipment after water power rotor core magnetic pole dress pressure |
| CN111804861A (en) * | 2020-06-30 | 2020-10-23 | 南京金陵金箔集团股份有限公司 | Twisting-piece amplifying device for gold foil opening sub-process and operation method thereof |
| CN111804860A (en) * | 2020-06-30 | 2020-10-23 | 南京金陵金箔集团股份有限公司 | Twister leveling device for gold foil opening sub-process and operation method thereof |
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| JPH04187796A (en) * | 1990-11-21 | 1992-07-06 | Nippon Steel Corp | Method for continuously treating one side of extremely thin metallic foil |
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| AT506536A3 (en) * | 2009-06-22 | 2011-07-15 | Semlitsch Karl Heinz | DEVICE FOR FORMING OR WORKING WORKPIECES |
| CN202137317U (en) * | 2011-07-05 | 2012-02-08 | 南京工业职业技术学院 | Foil production machine workpiece table device |
| CN102527832A (en) * | 2012-01-13 | 2012-07-04 | 南京工业职业技术学院 | Device and method for automatically forging gold foil |
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2015
- 2015-01-09 CN CN201510009720.9A patent/CN104525711B/en not_active Expired - Fee Related
Patent Citations (5)
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| JPH04187796A (en) * | 1990-11-21 | 1992-07-06 | Nippon Steel Corp | Method for continuously treating one side of extremely thin metallic foil |
| CN1400069A (en) * | 2001-07-27 | 2003-03-05 | 施守财 | Full-automatic foil-rolling machine |
| AT506536A3 (en) * | 2009-06-22 | 2011-07-15 | Semlitsch Karl Heinz | DEVICE FOR FORMING OR WORKING WORKPIECES |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106334732A (en) * | 2016-11-04 | 2017-01-18 | 芜湖市恒浩机械制造有限公司 | Bending machine for automobile plate components |
| CN106363050A (en) * | 2016-11-04 | 2017-02-01 | 芜湖市恒浩机械制造有限公司 | Multi-station bending device for bending automobile sheet component |
| CN106334732B (en) * | 2016-11-04 | 2018-12-18 | 芜湖市恒浩机械制造有限公司 | A kind of automobile board component bending machine |
| CN108566059A (en) * | 2018-06-13 | 2018-09-21 | 哈尔滨电机厂有限责任公司 | A kind of pressing special equipment after water power rotor core magnetic pole dress pressure |
| CN111804861A (en) * | 2020-06-30 | 2020-10-23 | 南京金陵金箔集团股份有限公司 | Twisting-piece amplifying device for gold foil opening sub-process and operation method thereof |
| CN111804860A (en) * | 2020-06-30 | 2020-10-23 | 南京金陵金箔集团股份有限公司 | Twister leveling device for gold foil opening sub-process and operation method thereof |
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| CN104525711B (en) | 2016-06-22 |
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