CN206951953U - Full-automatic foil-rolling machine - Google Patents
Full-automatic foil-rolling machine Download PDFInfo
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- CN206951953U CN206951953U CN201720771163.9U CN201720771163U CN206951953U CN 206951953 U CN206951953 U CN 206951953U CN 201720771163 U CN201720771163 U CN 201720771163U CN 206951953 U CN206951953 U CN 206951953U
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Abstract
The utility model discloses a kind of full-automatic foil-rolling machine, including main body support, hammering power part, lever vibration hammer, workpiece apery mobile station, two station feeding devices and hammer anvil；Up and down reciprocatingly hammered by the hammering power part activation lever formula vibration hammer at the top of main body support, moved on the hammer anvil by clamping charging workpiece and hammered by lever vibration hammer, two station feeding devices are arranged on the outside of main body support, and loading and unloading and turning operation are carried out to charging workpiece by two station feeding devices.The utility model impacts the feeding workpiece of dress paper tinsel by beating the hammer body of power part activation lever formula vibration hammer, and hitting power is big, and because lever vibration hammer uses special damping and rock-steady structure, it is that vibration equipment is small to beat；Two station feeding devices are set in the device, after feeding workpiece is by hammering certain time, blank heating, another station can be gone to and cooled down, overturn, impact station continues to impact next feeding workpiece, improves production and processing efficiency.
Description
Technical field
A kind of foil-hammering machine is the utility model is related to, specifically a kind of full-automatic foil-rolling machine, belongs to metal foil processing and sets
Standby technical field.
Background technology
The foils such as goldleaf go out in China there is now history of more than one thousand years, and past foil is all using the method beaten by hand, production
Efficiency is low, labor intensity is big, and product quality has many problems, superseded.There is miscellaneous automatic foil-hammering at present
Machine, and existing automatic foil-hammering machine is all made up of tup mechanism and feed mechanism.
Existing foil-hammering machine tup part is generally mechanical, and is mostly toggle, by connecting rod band movable slider
It is mobile, and drive tup to realize stroke by sliding block.There is its limitation in the mechanism, due to using toggle, therefore
Occur that high vibration, noise are big when mechanism can not realize dynamic balancing, especially high-speed motion in running.It is and existing
The feed mechanism function of automatic foil-hammering machine is single, can only orient the carry out feeding of machinery, can not be adjusted according to actual conditions,
Route is beaten due to that can not adjust in real time during beating, therefore it is more to beat paper tinsel process idle work, cause to beat paper tinsel efficiency low.
Utility model content
Technical problem to be solved in the utility model is to propose a kind of full-automatic foil-rolling machine, using Automatic Control, energy
It is enough that route is beaten according to actual conditions adjustment, at the same can also automatic turnover and loading and unloading, beat paper tinsel efficiency high；Due to using special knot
Structure beats device, and during beating at a high speed, vibrations and noise are well controlled.
The utility model solve above technical problem technical scheme be：A kind of full-automatic foil-rolling machine, including main body are provided
Support, beat power part, lever vibration hammer, workpiece apery mobile station, two station feeding devices and hammer anvil；By installed in institute
State the hammering power part activation lever formula vibration hammer at the top of main body support up and down reciprocatingly to hammer, the workpiece apery mobile station installation
In the main body support, moved on the hammer anvil by clamping charging workpiece and hammered into shape by the lever vibration hammer
Hit, the two stations feeding device is arranged on the outside of main body support, and charging workpiece is carried out by the two stations feeding device
Blanking and turning operation；
The hammering power part includes power source, belt wheel, flying wheel, spindle drum, crankwheel and slide rail external member, described dynamic
Power source is arranged in main body support, and the transmission main shaft for beating power part is arranged on the top of main body support by spindle drum,
The belt wheel, is connected by one end installation belt wheel and flying wheel of the transmission main shaft by belt with power source, the power transmission shaft
Other end installation crankwheel, the crankwheel passes through connecting rod and driven with the lever vibration hammer in the slide rail external member
It is connected；
The lever vibration hammer includes arch lever seat, lever, extension spring, hammer body installation band and hammer body, the arch
The connecting rod of the top connecting seat of lever seat and the hammering power part is movably connected by bearing pin, the arch lever seat both sides waist
Portion and bottom are respectively equipped with lever seat and extension spring positioning seat, and the thick stick is flexibly connected by bearing pin on lever seat described in the waist of both sides
Bar, it is connected by hammer body installation band between the bottom of lever described in both sides, the hammer body is fixedly installed on the hammer body installation band
Middle part, the extension spring is connected by the extension spring positioning seat of arch lever seat bottom with the bottom of the lever；
The workpiece apery mobile station includes floating slide unit, X-axis slide unit, Y-axis slide unit and slide unit handgrip, and described float is slided
Platform is fixedly mounted in main body support by connecting seat, and the floating slide unit bottom is fixed by connecting plate and the X-axis slide unit
It is connected, the X-axis slide unit is provided with X-axis track, and X-axis slide is provided with the X-axis track, and the X-axis slide passes through connection
Plate is fixedly linked with the Y-axis slide unit, and Y-axis track is provided with the Y-axis slide unit, and the Y-axis track is provided with Y-axis slide,
The mounting seat of the slide unit handgrip is fixedly linked with the Y-axis slide, and the X-axis slide and Y-axis slide are by independent servo electricity
Machine drives；The hammer anvil is arranged on the underface of the lever vibration hammer, and the slide unit handgrip gripping charging workpiece is located at institute
State the top of hammer anvil；
The two stations feeding device includes feeding manipulator, the first feeding station and the second feeding station, and described first
Feeding station and the second feeding station are located at the both sides of the feeding manipulator, and the feeding manipulator includes clamping jaw, traversing rail
Road, trip shaft and elevating mechanism, the clamping jaw are arranged on cross moving track, and the cross moving track is by overturning described in axis connection
Elevating mechanism, the charging workpiece on the first feeding station or the second feeding station is selected by the clamping jaw, and by the upset
Axle realizes the upset of charging workpiece.
Of the present utility model further to limit technical scheme, foregoing full-automatic foil-rolling machine, the floating slide unit includes floating
Dynamic seat, floating tracks, back-moving spring and horizontal hanger rod, the floating tracks are vertically set on the side of connecting seat, described floating
Dynamic seat is provided with the guide groove matched with floating tracks, and the floating seat is slided up and down by guide groove in floating tracks, the horizontal stroke
It is fixedly mounted on to suspension rod at the top of connecting seat, the back-moving spring, the back-moving spring is provided with the both ends of the horizontal hanger rod
The other end be fixedly linked with the floating seat；X-axis slide unit, Y-axis slide unit and slide unit paw are installed on floating slide unit, can more than
Lower motion, bear beat impact force when from cushioning effect.
Foregoing full-automatic foil-rolling machine, the hammer anvil include hammer anvil head, hammer anvil seat, DOCK LEVELER and firm banking, institute
State hammer anvil head to be fixedly installed on hammer anvil seat, the hammer anvil seat connects the firm banking, the fixation by DOCK LEVELER
Base is provided with the bolt hole being connected with working face；Hammer anvil is as Workpiece carrier device, replaceable hammer anvil head, adjustable body
Height is to adapt to alignment error.
Foregoing full-automatic foil-rolling machine, to ensure stabilization of the hammer body in hammering, the extension spring positioning seat both sides are respectively provided with
A piece extension spring, avoids hammer body unbalance stress from shaking, and influences to beat the hammer effect of paper tinsel.
Further, foregoing full-automatic foil-rolling machine, the direction of displacement of the connecting rod are kept away provided with upper-lower position sensor
Exempt from the improper operating of connecting rod, paper tinsel quality is beaten in influence.
The beneficial effects of the utility model are：The utility model is by beating the hammer body of power part activation lever formula vibration hammer
To impact the feeding workpiece of dress paper tinsel, hitting power is big, and because lever vibration hammer uses special damping and rock-steady structure, beating is
Vibration equipment is small；The displacement of workpiece apery mobile station is controlled by computer, can arbitrarily change the movement locus of feeding workpiece, it is full
The different blank shapes of foot and the requirement of feeding track；Two station feeding devices are set in the device, when feeding workpiece is hammered
After certain time, blank heating, another station can be gone to and cooled down, overturn, impact station continues to impact next feeding workpiece,
Improve production and processing efficiency；Multiple position sensors are provided with this equipment, has coordinated hammering action and feeding action, has made
Blank can at the uniform velocity descend hammer power to be consistent substantially, ensure that blank is not torn, improve yield rate.Workpiece apery
Mobile station drives in the motion of all directions by corresponding drive mechanism, can be with by the equipment so as to replacing manual operation
Substitution manual operation plays paper tinsel, can avoid foil-hammering machine danger to caused by people.
Brief description of the drawings
Fig. 1 is the utility model general structure schematic diagram.
Fig. 2 is the utility model general structure schematic diagram.
Fig. 3 is that the utility model beats power part structural representation.
Fig. 4 is that the utility model beats power part structural representation.
Fig. 5 is the utility model lever vibration hammer structural representation.
Fig. 6 is the utility model lever vibration hammer structural representation.
Fig. 7 is the utility model workpiece apery mobile station structural representation.
Fig. 8 is the utility model workpiece apery mobile station structural representation.
Fig. 9 is the station feeding device structural representation of the utility model two.
Figure 10 is the station feeding device structural representation of the utility model two.
Figure 11 is the utility model hammer anvil structural representation.
Figure 12 is the utility model floating slide unit structural representation.
Embodiment
Embodiment 1
The present embodiment is a kind of full-automatic foil-rolling machine, and structure as shown in Figures 1 to 12, including main body support 3, beats power
Portion 1, lever vibration hammer 2, workpiece apery mobile station 4, two station feeding devices 6 and hammer anvil 5；By installed in main body support top
The hammering power part activation lever formula vibration hammer in portion is up and down reciprocatingly hammered, and workpiece apery mobile station is arranged in main body support, is led to
Cross clamping charging workpiece to move on hammer anvil and hammered by lever vibration hammer, two station feeding devices are arranged on main body machine
Seat outside, loading and unloading and turning operation are carried out to charging workpiece by two station feeding devices；
Beating power part 1 includes power source, belt wheel 11, flying wheel 12, spindle drum 13, crankwheel 14 and slide rail external member
16, power source is arranged in main body support, and the transmission main shaft for beating power part is arranged on the top of main body support by spindle drum,
Belt wheel, is connected by one end installation belt wheel and flying wheel of transmission main shaft by belt with power source, the other end installation of power transmission shaft
Crankwheel, crankwheel are connected by connecting rod 15 with the lever vibration hammer driving in slide rail external member, the displacement side of connecting rod
It is provided with upper-lower position sensor upwards；
Lever vibration hammer 2 includes arch lever seat 21, lever 22, extension spring 23, hammer body installation band 24 and hammer body 25, bow
The top connecting seat of shape lever seat is movably connected with beating the connecting rod of power part by bearing pin, arch lever seat both sides waist and bottom
Portion is respectively equipped with lever seat 26 and extension spring positioning seat 27, passes through bearing pin flexible connection lever, both sides thick stick on the waist lever seat of both sides
It is connected between the bottom of bar by hammer body installation band, hammer body is fixedly installed on the middle part of hammer body installation band, and extension spring passes through arch thick stick
The extension spring positioning seat of pole socket bottom is connected with the bottom of lever, and extension spring positioning seat both sides are respectively provided with an extension spring；Beating power
Under portion's excitation, lever spring vibration hammer makees forced vibration, produces kinetic energy impact workpiece；
Workpiece apery mobile station 4 includes floating slide unit 41, X-axis slide unit 42, Y-axis slide unit 43 and slide unit handgrip 44, floats
Slide unit is fixedly mounted in main body support by connecting seat, and floating slide unit bottom is fixedly linked by connecting plate and X-axis slide unit, X
Axle slide unit is provided with X-axis track, and X-axis slide is provided with X-axis track, and X-axis slide passes through connecting plate and Y-axis slide unit stationary phase
Even, Y-axis track is provided with Y-axis slide unit, Y-axis track is provided with Y-axis slide, and mounting seat and the Y-axis slide of slide unit handgrip are fixed
It is connected, X-axis slide and Y-axis slide drive by independent servomotor 45；Hammer anvil 5 is arranged on the underface of lever vibration hammer,
The gripping charging workpiece of slide unit handgrip 44 is located at the top of hammer anvil；
Two station feeding devices 6 include feeding manipulator 61, the first feeding station 62 and the second feeding station 63, on first
Material station and the second feeding station are located at the both sides of feeding manipulator, and feeding manipulator includes clamping jaw 611, cross moving track 612, turned over
Rotating shaft 613 and elevating mechanism 614, clamping jaw is arranged on cross moving track, and cross moving track is led to by overturning axis connection elevating mechanism
The charging workpiece crossed on clamping jaw the first feeding station of selection or the second feeding station, and turning over for charging workpiece is realized by trip shaft
Turn.
Floating slide unit 41 in the present embodiment includes floating seat 411, floating tracks 412, back-moving spring 413 and laterally hung
Bar 414, floating tracks are vertically set on the side of connecting seat, and floating seat is provided with the guide groove matched with floating tracks, floating seat
Slided up and down by guide groove in floating tracks, horizontal hanger rod is fixedly mounted at the top of connecting seat, is set at the both ends of horizontal hanger rod
There is back-moving spring, the other end and the floating seat of back-moving spring are fixedly linked；Hammer anvil 5 includes hammer anvil first 51, hammer anvil seat 52, height and adjusted
Section plate 53 and firm banking 54, hammer anvil head are fixedly installed on hammer anvil seat, and hammer anvil seat is connected base by DOCK LEVELER,
Firm banking is provided with the bolt hole being connected with working face, and hammer anvil replaceable hammer anvil head, can adjust as Workpiece carrier device
Height is to adapt to alignment error.
The present embodiment at work, variable-frequency motor driving pulley main shaft, drives slider-crank mechanism to make in 4 ~ 5Hz periodicity
Lower linear motion, so that elasticity hammer makees forced vibration, drive hammer body to apply impact force to workpiece along hammer guide, beat power
Portion is modular construction, is easily installed and safeguards, and crankwheel can adjust crank size and lockable；Connecting rod energy adjustment length is simultaneously
Lockable.X-axis slide unit, Y-axis slide unit and slide unit paw are installed on floating slide unit, can move up and down, and are bearing to beat impact force
When from cushioning effect;When workpiece is transported, X-axis slide unit and Y-axis slide unit play the role of positioning；X-axis slide unit and Y-axis slide unit are by impact work
Skill makees automatic Synthesis motion, drives paw and workpiece to determine hit position.Feeding manipulator can lift, and 180 ° rotate transhipment and change
Position, 180 ° of workpiece turnings, by paw clamping workpiece, the first feeding station and the second feeding station may be selected automatically into operation
State.
In addition to the implementation, the utility model can also have other embodiment.It is all to use equivalent substitution or equivalent change
The technical scheme to be formed is changed, all falls within the protection domain of the requires of the utility model.
Claims (5)
1. full-automatic foil-rolling machine, including main body support, hammering power part, lever vibration hammer, workpiece apery mobile station, two stations
Feeding device and hammer anvil；It is characterized in that：Shaken by the hammering power part activation lever formula at the top of the main body support
Dynamic hammer is up and down reciprocatingly hammered, and the workpiece apery mobile station is arranged in the main body support, by clamping charging workpiece in institute
State and move on hammer anvil and hammered by the lever vibration hammer, the two stations feeding device is arranged on outside main body support
Side, loading and unloading and turning operation are carried out to charging workpiece by the two stations feeding device；
The hammering power part includes power source, belt wheel, flying wheel, spindle drum, crankwheel and slide rail external member, the power source
In main body support, the transmission main shaft for beating power part is arranged on the top of main body support by spindle drum, described
The belt wheel, is connected by one end installation belt wheel and flying wheel of transmission main shaft by belt with power source, the power transmission shaft it is another
Crankwheel is installed in one end, and the crankwheel drives phase by connecting rod and the lever vibration hammer in slide rail external member
Even；
The lever vibration hammer includes arch lever seat, lever, extension spring, hammer body installation band and hammer body, the arch lever
Seat top connecting seat with it is described hammering power part connecting rod be movably connected by bearing pin, the arch lever seat both sides waist with
Bottom is respectively equipped with lever seat and extension spring positioning seat, and the lever is flexibly connected by bearing pin on lever seat described in the waist of both sides,
It is connected between the bottom of lever described in both sides by hammer body installation band, the hammer body is fixedly installed in the hammer body installation band
Portion, the extension spring are connected by the extension spring positioning seat of arch lever seat bottom with the bottom of the lever；
The workpiece apery mobile station includes floating slide unit, X-axis slide unit, Y-axis slide unit and slide unit handgrip, and the floating slide unit is led to
Connecting seat to be crossed to be fixedly mounted in main body support, the floating slide unit bottom is fixedly linked by connecting plate and the X-axis slide unit,
The X-axis slide unit is provided with X-axis track, and X-axis slide is provided with the X-axis track, and the X-axis slide passes through connecting plate and institute
State Y-axis slide unit to be fixedly linked, Y-axis track is provided with the Y-axis slide unit, the Y-axis track is provided with Y-axis slide, the cunning
The mounting seat of platform handgrip is fixedly linked with the Y-axis slide, and the X-axis slide and Y-axis slide drive by independent servomotor；
The hammer anvil is arranged on the underface of the lever vibration hammer, and the slide unit handgrip gripping charging workpiece is located at the hammer anvil
Top；
The two stations feeding device includes feeding manipulator, the first feeding station and the second feeding station, first feeding
Station and the second feeding station are located at the both sides of the feeding manipulator, and the feeding manipulator includes clamping jaw, cross moving track, turned over
Rotating shaft and elevating mechanism, the clamping jaw are arranged on cross moving track, and the cross moving track is by overturning lifting described in axis connection
Mechanism, the charging workpiece on the first feeding station or the second feeding station is selected by the clamping jaw, and it is real by the trip shaft
The now upset of charging workpiece.
2. full-automatic foil-rolling machine as claimed in claim 1, it is characterised in that：The floating slide unit includes floating seat, floating rail
Road, back-moving spring and horizontal hanger rod, the floating tracks are vertically set on the side of connecting seat, the floating seat be provided with
The guide groove of floating tracks matching, the floating seat are slided up and down by guide groove in floating tracks, and the horizontal hanger rod fixes peace
At the top of connecting seat, the back-moving spring, the other end of the back-moving spring and institute are provided with the both ends of the horizontal hanger rod
Floating seat is stated to be fixedly linked.
3. full-automatic foil-rolling machine as claimed in claim 1, it is characterised in that：The hammer anvil includes hammer anvil head, hammer anvil seat, height
Adjustable plate and firm banking, the hammer anvil head are fixedly installed on hammer anvil seat, and the hammer anvil seat connects institute by DOCK LEVELER
Firm banking is stated, the firm banking is provided with the bolt hole being connected with working face.
4. full-automatic foil-rolling machine as claimed in claim 1, it is characterised in that：The extension spring positioning seat both sides are respectively provided with a drawing
Spring.
5. full-automatic foil-rolling machine as claimed in claim 1, it is characterised in that：The direction of displacement of the connecting rod is provided with upper bottom
Put sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720771163.9U CN206951953U (en) | 2017-06-28 | 2017-06-28 | Full-automatic foil-rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720771163.9U CN206951953U (en) | 2017-06-28 | 2017-06-28 | Full-automatic foil-rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206951953U true CN206951953U (en) | 2018-02-02 |
Family
ID=61385498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720771163.9U Active CN206951953U (en) | 2017-06-28 | 2017-06-28 | Full-automatic foil-rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206951953U (en) |
-
2017
- 2017-06-28 CN CN201720771163.9U patent/CN206951953U/en active Active
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