CN102091803B - Lock perforating machine - Google Patents

Lock perforating machine Download PDF

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CN102091803B
CN102091803B CN2011100768135A CN201110076813A CN102091803B CN 102091803 B CN102091803 B CN 102091803B CN 2011100768135 A CN2011100768135 A CN 2011100768135A CN 201110076813 A CN201110076813 A CN 201110076813A CN 102091803 B CN102091803 B CN 102091803B
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head
workpiece transfer
transfer device
lock body
bench
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CN102091803A (en
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冯肃钢
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Yiwu Luofang Lock Factory Individual Business Owner
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TONGLU BAILI LOCK FACTORY
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Abstract

本发明涉及一种打孔机。一种锁具打孔机,包括机架和安装在机架上的台钻,台钻为多台,每台台钻均包括电机、机头和夹紧装置,相邻台钻之间通过同步传动装置相连,其中的一台台钻上设有控制机头升降的升降开关,并且升降开关和同步传动装置相连;机架上还设有工件输送带和送料装置;工件输送带分为多组,相邻的工件输送带之间设置锁体翻面器,且相邻的工件输送带之间存在高低落差。该锁具打孔机的优点是结构新颖,加工效率高,降低了打孔的生产成本。

Figure 201110076813

The invention relates to a punching machine. A lock drilling machine, including a frame and a bench drill installed on the frame. There are multiple bench drills. Each bench drill includes a motor, a machine head and a clamping device. The devices are connected, and one of the bench drills is equipped with a lifting switch to control the lifting of the machine head, and the lifting switch is connected to the synchronous transmission device; the workpiece conveyor belt and feeding device are also installed on the frame; the workpiece conveyor belt is divided into multiple groups. A lock body turning device is arranged between adjacent workpiece conveyor belts, and there is a height difference between adjacent workpiece conveyor belts. The lock drilling machine has the advantages of novel structure, high processing efficiency and reduced production cost of drilling.

Figure 201110076813

Description

一种锁具打孔机A lock drilling machine

技术领域 technical field

本发明涉及一种打孔机,尤其涉及一种用于锁具打孔的打孔机。The invention relates to a punching machine, in particular to a punching machine for punching holes in locks.

背景技术 Background technique

现有的挂锁锁具由锁梁和锁体构成,锁体多为方形锁体,方形锁体的每个面上几乎都需要打孔,例如常规的锁梁孔、舌头孔、中心孔和中心孔绞光等。现有的锁具打孔机均为台钻机床,一台打孔机上安装一个钻头,一台打孔机只能对锁体上的一个面进行打孔,且只能打一个孔,一个锁具的方形锁体将其上的孔全部打完需要多台打孔机才能完成,现有的锁具打孔机打孔过程如下:操作人员先将锁体安装在一台打孔机上进行打孔,打孔完成后拆下锁体,然后放置与另外一台打孔机上进行打孔,打孔完成后拆下锁体,依次进行直至打孔完成,其原因是每个孔的大小和深度不同,所对应的钻头就不同因此需要多台打孔机分多个步骤进行打孔,打孔过程繁琐生产效率低,需要的打孔设备和打孔机操作人员也多,致使生产成本高。综上所述,现有的锁具打孔机存在的不足是加工效率低,生产成本高。Existing padlock locks are composed of a lock beam and a lock body. The lock body is mostly a square lock body. Almost every surface of the square lock body needs to be punched, such as the conventional lock beam hole, tongue hole, center hole and center hole. wait. Existing lock drilling machines are all bench drilling machine tools. A drill bit is installed on a drilling machine, and a drilling machine can only punch holes on one surface of the lock body, and can only punch one hole. It needs multiple punching machines to complete all the holes on the square lock body. The punching process of the existing lock punching machine is as follows: the operator first installs the lock body on a punching machine to punch holes, punch After the hole is completed, remove the lock body, and then place it on another punching machine for drilling. After the hole is completed, remove the lock body, and proceed in sequence until the hole is completed. The reason is that the size and depth of each hole are different, so The corresponding drill bits are different, so multiple punching machines are required to punch holes in multiple steps. The punching process is cumbersome and the production efficiency is low. There are also many punching equipment and punching machine operators required, resulting in high production costs. To sum up, the disadvantages of existing lock punching machines are low processing efficiency and high production cost.

发明内容 Contents of the invention

本发明的目的是为了解决上述现有锁具打孔机存在的不足,提供一种结构新颖,生产效率高的锁具打孔机。The object of the present invention is to provide a lock punching machine with novel structure and high production efficiency in order to solve the above-mentioned deficiencies in the existing lock punching machine.

为了实现上述的发明目的,本发明采用了以下的技术方案:In order to realize above-mentioned purpose of the invention, the present invention adopts following technical scheme:

一种锁具打孔机,包括机架和安装在机架上的台钻,台钻为多台,每台台钻均包括电机、机头和夹紧装置,相邻台钻之间通过同步传动装置相连,其中的一台台钻上设有控制机头升降的升降开关,并且升降开关和同步传动装置相连;机架上还设有工件输送带和送料装置,工件输送带的位置处于机头的正下方且与夹紧装置对应;送料装置包括活动杆和与其相连的推杆构成,推杆位置对应工件输送带;工件输送带分为多组,相邻的工件输送带之间设置锁体翻面器,且相邻的工件输送带之间存在高低落差。A lock drilling machine, including a frame and a bench drill installed on the frame. There are multiple bench drills. Each bench drill includes a motor, a machine head and a clamping device. One of the bench drills is equipped with a lifting switch to control the lifting of the machine head, and the lifting switch is connected to the synchronous transmission device; the frame is also equipped with a workpiece conveyor belt and a feeding device, and the position of the workpiece conveyor belt is at the machine head. directly below and corresponding to the clamping device; the feeding device consists of a movable rod and a push rod connected to it, and the position of the push rod corresponds to the workpiece conveyor belt; the workpiece conveyor belt is divided into multiple groups, and lock bodies are set between adjacent workpiece conveyor belts Turner, and there is a height difference between adjacent workpiece conveyor belts.

作为优选,所述锁具打孔机还包括控制器和与其相连的液压系统,升降开关、夹紧装置和活动杆分别连接控制器和液压系统;所述机头包括纵向连接的主轴和钻头。Preferably, the lock drilling machine further includes a controller and a hydraulic system connected thereto, and the lift switch, clamping device and movable rod are respectively connected to the controller and the hydraulic system; the machine head includes a longitudinally connected main shaft and a drill bit.

作为优选,所述升降开关包括液压油缸和齿轮组,液压油缸的输出端连接齿轮组;机头内设有与主轴相连的转动轴,齿轮组与该台台钻上的转动轴相连,并且同步传动装置连接在转动轴上,通过升降开关实现所有台钻上的钻头可以同步升降,采用了上述的部件和连接关系可以使同步性能更加好。Preferably, the lift switch includes a hydraulic cylinder and a gear set, the output end of the hydraulic cylinder is connected to the gear set; the machine head is provided with a rotating shaft connected to the main shaft, and the gear set is connected to the rotating shaft on the bench drill and synchronized The transmission device is connected on the rotating shaft, and the drill bits on all bench drills can be lifted and lowered synchronously through the lifting switch. The above-mentioned components and connection relationship can make the synchronization performance better.

作为优选,所述同步传动装置是万向节,结构简单,同步性好。Preferably, the synchronous transmission device is a universal joint with simple structure and good synchronization.

作为优选,所有台钻上的钻头的底端不在同一水平面上,即钻头的长短不同,由于锁体上各孔的深度不同,而台钻上的钻头进行同步升降,为了增加精密度,最好是升降距离相同,因此需要通过升降台钻机头的高低实现各孔的打孔深度不同。As preferably, the bottom ends of the drill bits on all the bench drills are not on the same level, that is, the lengths of the drill bits are different. Because the depths of the holes on the lock body are different, and the drill bits on the bench drills are synchronously lifted, in order to increase the precision, it is best The lifting distance is the same, so the drilling depth of each hole needs to be different through the height of the lifting table drill head.

作为优选,所述夹紧装置包括夹紧油缸、导轨、活动块、固定块、调节螺栓和底座,底座固定在机架上,导轨安装在底座上,活动块和固定块安装在导轨上,其中夹紧油缸的输出端连接在活动块上,活动块可沿导轨移动,固定块后端与调节螺栓相连;工件输送带的位置处于活动块和固定块之间,且工件输送带在夹紧装置处形成缺口。采用夹紧油缸驱动活动块移动配合固定块实现工价的夹紧,夹紧方式非常科学且容易控制,尤其是固定块后端与调节螺栓相连即固定块的位置也可以调整,从而可以适用不同尺寸的锁体,使用范围更加广泛。Preferably, the clamping device includes a clamping oil cylinder, a guide rail, a movable block, a fixed block, an adjusting bolt and a base, the base is fixed on the frame, the guide rail is installed on the base, and the movable block and the fixed block are installed on the guide rail, wherein The output end of the clamping cylinder is connected to the movable block, the movable block can move along the guide rail, and the rear end of the fixed block is connected with the adjusting bolt; the position of the workpiece conveyor belt is between the movable block and the fixed block, and the workpiece conveyor belt is in the clamping device A gap is formed. The clamping cylinder is used to drive the movable block to move and cooperate with the fixed block to realize the clamping of the labor cost. The clamping method is very scientific and easy to control, especially the rear end of the fixed block is connected with the adjusting bolt, that is, the position of the fixed block can also be adjusted, so that it can be applied to different The size of the lock body is wider.

作为优选,所述送料装置包括送料油缸、活动杆、支座、多根推杆和多组定位组件,送料油缸的输出端与活动杆相连,活动杆通过支座安装在机架上,推杆和定位组件安装在活动杆上;推杆由连接杆和推头连接构成,推头位置对应工件输送带的头部;定位组件包括凸块、凸轮、摇臂和限位块,凸块固定安装在活动杆上,与凸块位置对应的凸轮安装在机架上,摇臂一端连接凸轮,另一端连接限位块的尾端,限位块的前端位置与工件输送带对应。通过送料油缸拉动活动杆,凸块移动碰触凸轮将摇臂拉起,使得限位块向后侧移动即限位块前端部不再挡住工件,活动杆复位,推头伸入工件输送带的头部推动其内的工件向前移动,同时凸块和凸轮分离,限位块复位,限位块前端部挡住工件。Preferably, the feeding device includes a feeding cylinder, a movable rod, a support, a plurality of push rods and multiple sets of positioning components, the output end of the feeding cylinder is connected with the movable rod, and the movable rod is installed on the frame through the support, and the push rod The positioning component is installed on the movable rod; the push rod is composed of a connecting rod and a push head, and the position of the push head corresponds to the head of the workpiece conveyor belt; the positioning component includes a bump, a cam, a rocker arm and a limit block, and the bump is fixedly installed On the movable rod, the cam corresponding to the position of the bump is installed on the frame, one end of the rocker arm is connected to the cam, and the other end is connected to the tail end of the limit block, and the front end of the limit block corresponds to the workpiece conveyor belt. The movable rod is pulled by the feeding cylinder, the bump moves and touches the cam to pull up the rocker arm, so that the limit block moves to the rear side, that is, the front end of the limit block no longer blocks the workpiece, the movable rod resets, and the push head extends into the workpiece conveyor belt. The head pushes the workpiece inside to move forward, at the same time, the bump and the cam are separated, the limit block resets, and the front end of the limit block blocks the workpiece.

作为优选,所述其中一台台钻的机头上设置流水孔打孔装置,流水孔打孔装置包括皮带、伸缩板、张紧轮和带流水钻头的主轴构成,张紧轮安装在伸缩板上,张紧轮、机头上的主轴和带流水钻头的主轴均套装在皮带上,机头上的主轴和带流水钻头的主轴通过皮带同步且同向转动。由于流水孔孔径较小,专门采用一台台钻打流水孔太过浪费,而且流水孔位置基本上都是和中心孔处于同一平面,位置也处于中心孔的旁边,采用上述结构可以提高打孔效率,降低生产成本。As preferably, the head of one of the bench drills is provided with a water hole punching device, the water hole punching device includes a belt, a telescopic plate, a tension wheel and a main shaft with a water drill bit, and the tension wheel is installed on the telescopic plate On the top, the tensioning pulley, the main shaft on the machine head and the main shaft with the flowing water drill are set on the belt, and the main shaft on the machine head and the main shaft with the flowing water drill are synchronously rotated in the same direction through the belt. Due to the small diameter of the water hole, it is too wasteful to use a bench drill to drill the water hole, and the position of the water hole is basically on the same plane as the center hole, and the position is also next to the center hole. The above structure can improve the drilling efficiency. efficiency and reduce production costs.

作为优选,所述工件输送带由底板及垂直安装在底板前后端部上的前挡板和后挡板构成;锁体翻面器由基板、挡板和过渡板构成,挡板和过渡板均通过螺栓安装在基板上;基板位置与后挡板平齐,过渡板与位置处于其上方的工件输送带尾端对接,挡板位置处于过渡板的后侧,并且过渡板和挡板之间留有供锁体落入下方的工件输送带的出口。通过锁体翻面器实现了锁体的翻面,翻面角度可以是0度,90度,180度和270度。As a preference, the workpiece conveyor belt is composed of a base plate and a front baffle and a rear baffle vertically installed on the front and rear ends of the base plate; Installed on the base plate by bolts; the position of the base plate is flush with the rear baffle, the transition plate is docked with the end of the workpiece conveyor belt above it, the position of the baffle is at the rear side of the transition plate, and there is a gap between the transition plate and the baffle There is an outlet for the workpiece conveyor belt for the lock body to fall into below. The lock body is turned over by the lock body turning device, and the turning angle can be 0 degrees, 90 degrees, 180 degrees and 270 degrees.

采用了上述技术方案的一种锁具打孔机,机架上安装多台台钻,相邻台钻之间通过同步传动装置相连,并通过控制机头升降的升降开关同时控制所有机头的升降,机头下方设置工件输送带,待打孔的锁体工件装在工件输送带中并通过送料装置将其向前推动,多台台钻分别对锁体上不同的面的进行打孔,并且锁体在相邻的工件输送带之间通过锁体翻面器进行翻面。该锁具打孔机的优点是结构新颖,加工效率高,生产成本低。A lock drilling machine adopting the above-mentioned technical scheme, multiple bench drills are installed on the frame, and adjacent bench drills are connected by a synchronous transmission device, and the lift of all the heads is controlled at the same time by the lift switch that controls the lift of the heads , the workpiece conveyor belt is set under the machine head, the lock body workpiece to be punched is installed in the workpiece conveyor belt and pushed forward by the feeding device, and multiple bench drills punch holes on different surfaces of the lock body respectively, and The lock body is turned over by the lock body turning device between adjacent workpiece conveyor belts. The lock drilling machine has the advantages of novel structure, high processing efficiency and low production cost.

附图说明 Description of drawings

图1:本发明实施例的结构示意图。Figure 1: Schematic diagram of the structure of an embodiment of the present invention.

图2:本发明实施例中夹紧装置和送料装置安装在机架上的示意图。Figure 2: A schematic diagram of the clamping device and the feeding device installed on the frame in the embodiment of the present invention.

图3:本发明实施例中单个夹紧装置和单个送料装置的局部配合示意图。Fig. 3: A schematic diagram of partial cooperation of a single clamping device and a single feeding device in an embodiment of the present invention.

图4:本发明实施例中升降开关与机头的局部配合安装示意图。Fig. 4: A schematic diagram of the partial cooperative installation of the lifting switch and the machine head in the embodiment of the present invention.

图5:本发明实施例中流水孔打孔装置的示意图。Fig. 5: Schematic diagram of the water hole punching device in the embodiment of the present invention.

图6:图5的俯视图。Figure 6: Top view of Figure 5.

图7:本发明实施例中锁体翻面器的示意图。Fig. 7: A schematic diagram of the lock body turning device in the embodiment of the present invention.

具体实施方式 Detailed ways

下面结合附图1-7对本发明做进一步描述。The present invention will be further described below in conjunction with accompanying drawings 1-7.

如图1-7所示的一种锁具打孔机,包括机架1、控制器12、液压系统11和安装在机架上的4台台钻2。控制器12是电脑编程控制器。4台台钻2从左向右依次用于在锁体工件A上打锁梁孔、舌头孔、中心孔和中心孔绞光,中心孔和中心孔绞光处于同一平面上,因此锁体工件A需要在3个面上打孔,即锁体工件A需要90度翻转3次。每台台钻2均包括电机、机头和夹紧装置7,机头包括主轴23、转动轴21和钻头21,A lock drilling machine as shown in Figures 1-7 includes a frame 1, a controller 12, a hydraulic system 11 and four bench drills 2 installed on the frame. Controller 12 is a computer programming controller. 4 bench drills 2 are used to drill the lock beam hole, tongue hole, center hole and center hole on the lock body workpiece A from left to right. The center hole and the center hole are on the same plane, so the lock body workpiece A needs to punch holes on three sides, that is, the lock body workpiece A needs to be turned 90 degrees three times. Every bench drill 2 all comprises motor, machine head and clamping device 7, and machine head comprises main shaft 23, rotating shaft 21 and drill bit 21,

每台台钻2均包括使用独立的电机,主轴23和钻头21纵向连为一体,转动轴21与主轴23垂直相连,电机用于控制主轴23及其上的钻头22旋转。相邻台钻2之间通过同步传动装置13相连,即同步传动装置13为3组,其中的任意一台台钻2上设有控制机头升降的升降开关3,并且升降开关3和同步传动装置13相连。机架1上还设置送料装置8和3条工件输送带5,工件输送带5的位置处于机头上的正下方且与夹紧装置7对应,相邻的工件输送带5之间设置锁体翻面器6,且相邻的工件输送带5之间存在高低落差,工件输送带5由底板及垂直安装在底板前后端部上的前挡板和后挡板构成。Every bench drill 2 all comprises and uses independent motor, and main shaft 23 and drill bit 21 are vertically connected as a whole, and rotating shaft 21 is vertically connected with main shaft 23, and motor is used for controlling main shaft 23 and the drill bit 22 rotation on it. Adjacent bench drills 2 are connected by a synchronous transmission device 13, that is, the synchronous transmission device 13 is 3 groups, and any one of the bench drills 2 is provided with a lifting switch 3 for controlling the lifting of the machine head, and the lifting switch 3 and the synchronous transmission Device 13 is connected. A feeding device 8 and three workpiece conveyor belts 5 are also arranged on the frame 1. The position of the workpiece conveyor belts 5 is directly below the machine head and corresponds to the clamping device 7. Lock bodies are arranged between adjacent workpiece conveyor belts 5. Turner 6, and there is height difference between adjacent workpiece conveyer belts 5, workpiece conveyer belt 5 is made of base plate and the front baffle plate and the rear baffle plate that are vertically installed on the front and rear ends of the base plate.

第一台台钻为打锁梁孔的台钻201,第二台台钻为打舌头孔的台钻202,第三台台钻为打中心孔的台钻203,第四台台钻为中心孔绞光的台钻204,并且在中心孔绞光的台钻204的机头上设置流水孔打孔装置4。所有台钻2机头上的钻头22的底端不在同一水平面上,即钻头22的长短不同,由于锁体位置高低不同以及锁体上各孔的深度不同,而台钻2上的钻头22随机头进行同步升降,为了增加精密度,最好是升降距离相同,因此需要通过升降机头及其上的钻头22实现各孔的打孔深度不同。The first bench drill is the bench drill 201 for drilling the lock beam hole, the second bench drill is the bench drill 202 for drilling the tongue hole, the third bench drill is the bench drill 203 for drilling the center hole, and the fourth bench drill is the center The bench drill 204 that the hole is twisted, and on the head of the bench drill 204 that the center hole is twisted, the water hole punching device 4 is set. The bottom ends of the drill bits 22 on all bench drill 2 heads are not on the same level, that is, the lengths of the drill bits 22 are different, and the drill bits 22 on the bench drill 2 are random due to the different positions of the lock body and the different depths of the holes on the lock body. The head is lifted and lowered synchronously. In order to increase the precision, the lifting distance is preferably the same. Therefore, it is necessary to realize that the drilling depth of each hole is different by the drill bit 22 on the lifting head and the drill bit.

如图4所示,升降开关3包括液压油缸31和齿轮组32,液压油缸31的输出端连接齿轮组32,液压油缸31与液压系统11相连。齿轮组32与设有升降开关3的那台台钻2上的转动轴21相连,并且同步传动装置13连接在转动轴21上,通过升降开关3实现所有台钻2上的机头可以同步升降。同步传动装置13是万向节,即利用球型万向连接实现不同动力传送的机械结构。齿轮组32由齿条和与其配合的齿轮构成,液压油缸31的输出端与齿条相连,齿条通过齿轮连接转动轴21,即液压油缸31通过齿条和齿轮组控制转动轴21转动,转动轴21转动带动与其相连的主轴23升降即钻头22的升降,转动轴21转动的同时带动与其相连的万向节转动,万向节带动另外一端上即相邻台钻上的转动轴21转动,即实现了相邻台钻2上的机头的升降,依次连动,所有的机头其上的钻头22同时升降,机头其上的钻头22的升和降由液压油缸31控制齿轮组32的旋转方向决定,钻头22升降的速度可通过液压油缸31的流量进行调节。As shown in FIG. 4 , the lifting switch 3 includes a hydraulic cylinder 31 and a gear set 32 , the output end of the hydraulic cylinder 31 is connected to the gear set 32 , and the hydraulic cylinder 31 is connected to the hydraulic system 11 . The gear set 32 is connected to the rotating shaft 21 on the bench drill 2 provided with the lifting switch 3, and the synchronous transmission device 13 is connected to the rotating shaft 21, and the lifting switch 3 realizes that the machine heads on all the bench drilling 2 can be lifted and lowered synchronously . The synchronous transmission device 13 is a universal joint, that is, a mechanical structure that utilizes a spherical universal connection to realize different power transmissions. The gear set 32 is composed of a rack and a gear matched with it. The output end of the hydraulic cylinder 31 is connected to the rack, and the rack is connected to the rotating shaft 21 through the gear. That is, the hydraulic cylinder 31 controls the rotation of the rotating shaft 21 through the rack and the gear set. The rotation of the shaft 21 drives the main shaft 23 connected to it to rise and fall, that is, the drill bit 22. When the rotating shaft 21 rotates, it drives the universal joint connected to it to rotate, and the universal joint drives the rotating shaft 21 on the other end, which is the adjacent bench drill, to rotate. That is to say, the lifting and lowering of the machine heads on the adjacent bench drill 2 is realized, and the drill bits 22 on all the machine heads are lifted and lowered at the same time, and the lifting and lowering of the drill bits 22 on the machine heads is controlled by the hydraulic cylinder 31. The direction of rotation is determined, and the lifting speed of the drill bit 22 can be adjusted by the flow rate of the hydraulic cylinder 31.

如图2和图3所示,夹紧装置7由夹紧油缸71、导轨72、活动块73、固定块74、调节螺栓75和底座76构成。底座76固定在机架1上,导轨72安装在底座76上,活动块73和固定块74安装在导轨72上,其中夹紧油缸71的输出端连接在活动块73上,活动块73可沿导轨72移动,固定块74后端与调节螺栓75相连,即固定块74的位置也可以调整,从而可以适用不同尺寸的锁体工件A,使用范围更加广泛。工件输送带5的位置处于活动块73和固定块74之间,工件输送带5在夹紧装置7处具体是活动块73和固定块74之间形成缺口,工件输送带5的前挡板及后挡板分别与活动块73和固定块74相连,便于夹紧装置7对锁体工件A的操作。锁体工件A被送至所需位置定位后,由夹紧油缸71推动活动块73把锁体工件A加紧,打孔完成后根据命令回归原位。As shown in FIGS. 2 and 3 , the clamping device 7 is composed of a clamping oil cylinder 71 , a guide rail 72 , a movable block 73 , a fixed block 74 , an adjusting bolt 75 and a base 76 . The base 76 is fixed on the frame 1, the guide rail 72 is installed on the base 76, the movable block 73 and the fixed block 74 are installed on the guide rail 72, wherein the output end of the clamping oil cylinder 71 is connected on the movable block 73, and the movable block 73 can be moved along the Guide rail 72 moves, and fixed block 74 rear end links to each other with adjusting bolt 75, and promptly the position of fixed block 74 also can be adjusted, thereby can be applicable to the lock body workpiece A of different sizes, and scope of use is more extensive. The position of the workpiece conveyor belt 5 is between the movable block 73 and the fixed block 74. The workpiece conveyor belt 5 forms a gap at the clamping device 7, especially between the movable block 73 and the fixed block 74. The front baffle plate of the workpiece conveyor belt 5 and the The rear baffle is connected to the movable block 73 and the fixed block 74 respectively, so as to facilitate the operation of the lock body workpiece A by the clamping device 7 . After the lock body workpiece A is sent to the desired position for positioning, the clamping oil cylinder 71 promotes the movable block 73 to tighten the lock body workpiece A, and returns to the original position according to the order after the punching is completed.

送料装置8由送料油缸82、活动杆81、支座85、3根推杆83和3组定位组件84构成。送料油缸82的输出端与活动杆81端部相连,活动杆81通过支座85安装在机架1上,推杆83和定位组件84安装在活动杆81上。推杆83由连接杆832和推头831连接构成,推头831与活动杆81之间的距离可以通过连接杆832调整,推头831位置对应工件输送带5的头部,送料油缸82的输出端带动活动杆81向右移动时推头831可以伸入工件输送带5的头部推动其内的锁体工件A向右移动。定位组件84包括凸块841、凸轮842、摇臂843和限位块844,凸块841固定安装在活动杆81上,与凸块841位置对应的凸轮842安装在机架1上夹紧装置7的底座76上,摇臂843一端连接凸轮842,另一端连接限位块844的尾端,限位块844的前端位置与工件输送带5对应,具体是限位块844穿过夹紧装置7上的固定块74,限位块844的前端可以伸出固定块74外对锁体工件A进行限位,也可以缩进固定块74内,从而使打孔完毕的锁体工件A可以顺利输出。使用时,送料油缸82的输出端带动活动杆81向左移动时凸块841向左移动碰触凸轮842将摇臂843另一端拉起,使得限位块844向后侧移动即限位块844前端部不再挡住锁体工件A,锁体工件A可以向右移动,完成后送料油缸82复位,即活动杆81及其上的推头831和凸块841复位,推头831可以伸入工件输送带5的头部推动其内的锁体工件A向右移动,同时凸块841和凸轮842分离,限位块844复位,限位块844前端部弹出固定块74外挡住锁体工件A,即锁体工件A在活动杆81移至所需位置过程中,由凸块841带动凸轮842动作使限位块844弹出,从而达到限位的目的。The feeding device 8 is composed of a feeding cylinder 82, a movable rod 81, a support 85, 3 push rods 83 and 3 groups of positioning assemblies 84. The output end of the feeding cylinder 82 is connected to the end of the movable rod 81 , the movable rod 81 is installed on the frame 1 through the support 85 , and the push rod 83 and the positioning assembly 84 are installed on the movable rod 81 . The push rod 83 is formed by connecting the connecting rod 832 and the push head 831. The distance between the push head 831 and the movable rod 81 can be adjusted by the connecting rod 832. The position of the push head 831 corresponds to the head of the workpiece conveyor belt 5, and the output of the feeding cylinder 82 When the end drives the movable bar 81 and moves to the right, the head 831 can be stretched into the head of the workpiece conveyor belt 5 to promote the lock body workpiece A in it to move to the right. The positioning assembly 84 includes a bump 841, a cam 842, a rocker 843 and a limit block 844. The bump 841 is fixedly installed on the movable rod 81, and the cam 842 corresponding to the position of the bump 841 is installed on the frame 1. The clamping device 7 On the base 76, one end of the rocker arm 843 is connected to the cam 842, and the other end is connected to the tail end of the stopper 844. The front end of the stopper 844 corresponds to the workpiece conveyor belt 5, specifically the stopper 844 passes through the clamping device 7 On the fixed block 74, the front end of the limit block 844 can be stretched out of the fixed block 74 to limit the lock body workpiece A, and can also be retracted in the fixed block 74, so that the lock body workpiece A that has been punched can be output smoothly . When in use, the output end of the feeding cylinder 82 drives the movable rod 81 to move to the left. When the bump 841 moves to the left and touches the cam 842, the other end of the rocker arm 843 is pulled up, so that the limit block 844 moves to the rear side, that is, the limit block 844 The front end no longer blocks the lock body workpiece A, and the lock body workpiece A can move to the right. After completion, the feeding oil cylinder 82 resets, that is, the movable rod 81 and the push head 831 and the protrusion 841 on it reset, and the push head 831 can extend into the workpiece The head of conveyer belt 5 pushes the lock body workpiece A in it to move to the right, while the projection 841 and the cam 842 separate, the limit block 844 resets, and the front end of the limit block 844 pops out of the fixed block 74 to block the lock body workpiece A, That is, when the lock body workpiece A is moved to the required position by the movable rod 81, the cam 842 is driven by the projection 841 to make the limit block 844 pop up, thereby achieving the purpose of limit.

上述定位组件中的摇臂843与夹紧装置7的位置可以通过调节块845调整,即定位组件84中限位块844凸出挡住锁体工件A的部分距离可以调整,并且限位块844在摇臂843上的位置也可以调整,即定位组件84中限位块844的位置可以沿锁体工件A的移动方向调整,以适用不同尺寸大小的锁体工件A。The positions of the rocker arm 843 and the clamping device 7 in the above-mentioned positioning assembly can be adjusted through the adjustment block 845, that is, the part distance of the stop block 844 protruding from the lock body workpiece A in the positioning assembly 84 can be adjusted, and the stop block 844 is at The position on the rocking arm 843 can also be adjusted, that is, the position of the stop block 844 in the positioning assembly 84 can be adjusted along the moving direction of the lock body workpiece A, so as to be suitable for lock body workpieces A of different sizes.

如图5和图6所示的流水孔打孔装置4设置在最后一台台钻2的机头上,即中心孔绞光的台钻204上最为合理。流水孔打孔装置4包括皮带41、伸缩板44、张紧轮42和带流水钻头的主轴43构成,张紧轮42安装在伸缩板44上,张紧轮42、中心孔绞光的台钻204的机头上的主轴23和带流水钻头的主轴43均套装在皮带41上,机头上的主轴23和带流水钻头的主轴43通过皮带41同步且同向转动。机头上的主轴23通过皮带41带动带流水钻头的主轴43旋转,同步打孔。由于流水孔孔径较小,专门采用一台台钻打流水孔太过浪费,而且流水孔位置基本上都是和中心孔处于同一平面,位置也处于中心孔的旁边,采用上述结构可以提高打孔效率,降低生产成本。The running water hole punching device 4 shown in Fig. 5 and Fig. 6 is arranged on the machine head of the last bench drill 2, that is, the bench drill 204 with the center hole twisted is the most reasonable. Flowing hole punching device 4 comprises belt 41, telescopic plate 44, tensioning wheel 42 and the main shaft 43 of band flowing water drill bit and constitutes, and tensioning wheel 42 is installed on the telescoping plate 44, and the bench drill of tensioning wheel 42, center hole stranding light The main shaft 23 on the machine head of 204 and the main shaft 43 with the flowing water drill bit are all sleeved on the belt 41, and the main shaft 23 on the machine head and the main shaft 43 with the flowing water drilling bit are synchronously and rotate in the same direction by the belt 41. Main shaft 23 on the machine head drives the main shaft 43 rotations of band flowing water drill bit by belt 41, and punches synchronously. Due to the small diameter of the water hole, it is too wasteful to use a bench drill to drill the water hole, and the position of the water hole is basically on the same plane as the center hole, and the position is also next to the center hole. The above structure can improve the drilling efficiency. efficiency and reduce production costs.

如图7所示的锁体翻面器6由基板64、挡板62和过渡板61构成,挡板62和过渡板61均通过螺栓安装在基板64上。基板64位置与后挡板平齐,过渡板6与位置处于其上方的工件输送带5尾端对接,挡板62位置处于过渡板61的后侧,过渡板61呈三角形,并且过渡板61和挡板61之间留有供锁体工件A落入下方的工件输送带的出口63。使用时,锁体工件A向前移动至超出过渡板61一半位置时,由于工件锁体A的自重原因会顺势向下翻转,在挡板62的阻挡下,落入下方的工件输送带5中实现锁体工件A的90度翻面,翻面角度可以调整,0度、90度、180度和270度均可,其中90度翻面最为常用。The lock body turning device 6 shown in FIG. 7 is composed of a base plate 64 , a baffle plate 62 and a transition plate 61 , and the baffle plate 62 and the transition plate 61 are all mounted on the base plate 64 by bolts. The position of the base plate 64 is flush with the tailgate, the transition plate 6 is docked with the tail end of the workpiece conveyor belt 5 above it, the position of the baffle plate 62 is at the rear side of the transition plate 61, the transition plate 61 is triangular, and the transition plate 61 and Leave the outlet 63 of the workpiece conveyor belt for the lock body workpiece A to fall between the baffle plates 61 . When in use, when the workpiece A of the lock body moves forward beyond half of the transition plate 61, due to the self-weight of the workpiece lock body A, it will turn down and fall into the workpiece conveyor belt 5 below under the blocking of the baffle plate 62. Realize the 90-degree turning of the lock body workpiece A, the turning angle can be adjusted, 0 degrees, 90 degrees, 180 degrees and 270 degrees are all available, and the 90-degree turning is the most commonly used.

使用过程如下,将待加工的多个锁体工件A依次放入料斗501,料斗501连接工件输送带5,控制器控12制液压系统11开启进行送料工序,送料油缸82动作,送料油缸82的输出端带动活动杆81向左移动,将限位块844往后拉不再挡住锁体工件A,然后送料油缸82的输出端带动活动杆81向右移动复位,活动杆81上的第一个推头831伸入第一排工件输送带5的头部推动其内的锁体工件A向右移动,并且定位组件84中的限位块844的前端伸出固定块74外对锁体工件A进行限位,一个锁体工件A进入打锁梁孔的第一台台钻201位置。当一个锁体工件A进入第一台台钻201的夹紧装置7时,夹紧油缸71控制活动块73动作,活动块73和固定块74将锁体工件A夹紧,第一台台钻201的电机控制机头上的主轴23和钻头22转动,升降开关3动作,液压油31缸控制所有机头下降实现打孔。锁体工件A上的锁梁孔打孔完成后,升降开关3动作,液压油缸31控制所有机头回升复位。夹紧油缸71控制活动块73动作,活动块73和固定块74将锁体工件A松开。送料油缸82再次动作,活动杆81上的第一个推头831伸入第一排工件输送带5的头部推动其内的锁体工件A向右移动,锁梁孔打孔完成后的锁体工件A向右移动通过锁体翻面器6顺势通落入下方的第二排工件输送带5中并实现锁体工件A的90度翻面,然后第二个推头831伸入第二排工件输送带5的头部推动其内的锁梁孔打孔完成后的锁体工件A向右移动,重复上述第一个打孔动作过程,锁体上的第二个孔为舌头孔,对应的第二台台钻即为打舌头孔的台钻202。锁体工件A上的打舌头孔打完后,通过锁体翻面器6通落入下方的第三排工件输送带5中并实现锁体工件的90度翻面,第三台台钻为打中心孔的台钻203,重复上述动作,完成锁体工件A上打中心孔的工作,由于第四台台钻204用于中心孔绞光,而中心孔和中心孔绞光处于同一平面上,因此不需要翻面,且同用一条工件输送带5,只需移动即可,锁体工件A移动到位后第四台台钻204对其进行中心孔绞光,同时设置在中心孔绞光台钻204的机头上的流水孔打孔装置4对锁体工件A进行打流水孔操作,流水孔打孔装置4与第四台台钻204的主轴23经皮带41带动同步旋转动作,即同步打孔和回位。The use process is as follows, put multiple lock body workpieces A to be processed into the hopper 501 in turn, the hopper 501 is connected to the workpiece conveyor belt 5, the controller controls the hydraulic system 11 to start the feeding process, the feeding cylinder 82 moves, and the feeding cylinder 82 The output end drives the movable rod 81 to move to the left, and the stop block 844 is pulled back and no longer blocks the lock body workpiece A, and then the output end of the feeding cylinder 82 drives the movable rod 81 to move to the right and reset, and the first one on the movable rod 81 The push head 831 stretches into the head of the first row of workpiece conveyor belt 5 to push the lock body workpiece A in it to move to the right, and the front end of the stop block 844 in the positioning assembly 84 stretches out of the fixed block 74 to the lock body workpiece A Carry out position limiting, a lock body workpiece A enters the first bench drill 201 position of beating lock beam hole. When a lock body workpiece A enters the clamping device 7 of the first bench drill 201, the clamping oil cylinder 71 controls the action of the movable block 73, and the movable block 73 and the fixed block 74 clamp the lock body workpiece A, and the first bench drill The main shaft 23 and the drill bit 22 on the motor control head of 201 rotate, the lift switch 3 moves, and the hydraulic oil 31 cylinders control all the heads to descend to realize drilling. After the lock beam hole punching on the lock body workpiece A was completed, the lifting switch 3 was actuated, and the hydraulic oil cylinder 31 controlled all heads to be picked up and reset. The clamping oil cylinder 71 controls the action of the movable block 73, and the movable block 73 and the fixed block 74 release the lock body workpiece A. The feeding oil cylinder 82 moves again, and the first push head 831 on the movable rod 81 stretches into the head of the first row of workpiece conveyor belts 5 to push the lock body workpiece A in it to move to the right, and the lock after the lock beam hole punching is completed. The body workpiece A moves to the right through the lock body turning device 6 and falls into the second row of workpiece conveyor belts 5 below and realizes the 90-degree turning of the lock body workpiece A, and then the second push head 831 extends into the second The head of the row workpiece conveyor belt 5 pushes the lock body workpiece A after the shackle hole punching in it to move to the right, and repeats the above-mentioned first punching action process. The second hole on the lock body is a tongue hole. The corresponding second bench drill is the bench drill 202 for punching the tongue hole. After punching the tongue hole on the lock body workpiece A, the lock body turning device 6 passes through the third row of workpiece conveyor belts 5 below and realizes the 90-degree turning of the lock body workpiece. The third bench drill is The bench drill 203 for punching the center hole repeats the above actions to complete the work of punching the center hole on the lock body workpiece A. Since the fourth bench drill 204 is used for the center hole stranding, the center hole and the center hole stranding are on the same plane , so there is no need to turn over, and the same workpiece conveyor belt 5 is used, only need to be moved, and the fourth bench drill 204 performs center hole stranding on the lock body workpiece A after it is moved in place, and is set at the center hole stranding at the same time The water hole punching device 4 on the machine head of the bench drill 204 carries out the operation of punching the water hole to the lock body workpiece A, and the water hole punching device 4 and the main shaft 23 of the fourth bench drill 204 drive synchronous rotation through the belt 41, namely Simultaneous punching and returning.

以上工序重复动作,三排工件输送带5同时装满待加工的锁体工件A,活动杆81上的三个推头831均可伸入对应的工件输送带5的头部推动其内的锁体工件A向右移动,升降开关3动作,液压油缸31控制四台台钻2上的机头同时升降,加工效率非常高,并且只需要一名操作工即可操作3至4台本设备。The above operation is repeated, three rows of workpiece conveyor belts 5 are filled with lock body workpieces A to be processed simultaneously, and three pushing heads 831 on the movable bar 81 can all be stretched into the heads of the corresponding workpiece conveyor belts 5 to push the locks in it. The workpiece A moves to the right, the lifting switch 3 acts, and the hydraulic cylinder 31 controls the heads on the four bench drills 2 to rise and fall simultaneously. The processing efficiency is very high, and only one operator can operate 3 to 4 sets of this equipment.

上述仅为本发明的较佳实施例,例如台钻2数量在2-9之间均可,工件输送带5的数量也可以对应的调整,具体由不同锁体工件A需要打孔的数量和位置决定;上述转动轴21可以具体采用齿轮轴;上述同步传动装置13也可以采用同步带或者同步齿轮组的方式;常规的锁体为方形,因此锁体工件A在锁体翻面器6内翻转的角度为90度,对应不同形状的锁体翻转角度可以调整。凡依本发明申请专利范围所作的均等变化与修饰,皆应属本发明专利的涵盖范围。The above is only a preferred embodiment of the present invention. For example, the number of bench drills 2 can be between 2-9, and the number of workpiece conveyor belts 5 can also be adjusted accordingly. Specifically, the number and number of holes that need to be punched by different lock body workpieces A The position is determined; the above-mentioned rotating shaft 21 can specifically adopt a gear shaft; the above-mentioned synchronous transmission device 13 can also adopt the mode of a synchronous belt or a synchronous gear set; the conventional lock body is square, so the lock body workpiece A is in the lock body turning device 6 The flip angle is 90 degrees, and the flip angle can be adjusted corresponding to different shapes of lock bodies. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.

Claims (7)

1. lockset puncher; Comprise frame and rack-mounted bench drill, it is characterized in that bench drill is many, every bench drill includes motor, head and clamping device; Link to each other through synchronous transmission device between the adjacent bench drill, and the junction of synchronous transmission device is all on head; A bench drill wherein is provided with the direction switch that the control head goes up and down, and direction switch links to each other with synchronous transmission device; Also be provided with workpiece transfer device and pay-off on the frame, the position of workpiece transfer device be in head under and corresponding with clamping device; Pay-off comprises motion bar and coupled push rod, the corresponding workpiece transfer device in push rod position; Workpiece transfer device is divided into many groups, the lock body surface turning device is set between the adjacent workpiece transfer device, and has high low head between the adjacent workpiece transfer device; Said clamping device comprises clamping cylinder, guide rail, movable block, fixed block, adjusting bolt and base; Base is fixed on the frame; Guide rail is installed on the base, and movable block and fixed block are installed on the guide rail, and wherein the output of clamping cylinder is connected on the movable block; Movable block can move along guide rail, and the fixed block rear end links to each other with the adjusting bolt; The position of workpiece transfer device is between movable block and the fixed block, and workpiece transfer device forms breach at the clamping device place; Said pay-off also comprises feeding oil cylinder, motion bar, bearing, many push rods and organizes positioning component more, and the output of feeding oil cylinder links to each other with motion bar, and motion bar is installed on the frame through bearing, and push rod and positioning component are installed on the motion bar; Push rod is connected and composed with cutting somebody's hair by connecting rod, the head of the corresponding workpiece transfer device in position of cutting somebody's hair; Positioning component comprises projection, cam, rocking arm and limited block; Projection is fixedly mounted on the motion bar, and the cam corresponding with bump position is installed on the frame, and rocking arm one end connects cam; The other end connects the tail end of limited block, and the front position of limited block is corresponding with workpiece transfer device.
2. a kind of lockset puncher according to claim 1 is characterized in that also comprising controller and coupled hydraulic system, and direction switch, clamping device and motion bar are connected controller and hydraulic system respectively; Said head comprises the main shaft and the drill bit of vertical connection.
3. a kind of lockset puncher according to claim 2 is characterized in that said direction switch comprises hydraulic jack and gear train, the output connection gear group of hydraulic jack; Be provided with the turning cylinder that links to each other with main shaft in the head, gear train links to each other with turning cylinder on this bench drill, and synchronous transmission device is connected on the turning cylinder.
4. according to claim 1 or 2 or 3 described a kind of lockset puncheres, it is characterized in that said synchronous transmission device is a universal joint.
5. according to claim 2 or 3 described a kind of lockset puncheres, the bottom that it is characterized in that the drill bit on all bench drills is not on same horizontal plane.
6. a kind of lockset puncher according to claim 2; It is characterized in that on the head of a said wherein bench drill discharge orifice perforating device being set; The discharge orifice perforating device comprises the main shaft of belt, expansion plate, regulating wheel and band flowing water drill bit; Regulating wheel is installed on the expansion plate, and the main shaft of main shaft on regulating wheel, the head and band flowing water drill bit all is sleeved on the belt, and the main shaft on the head rotates through belt with the main shaft of band flowing water drill bit synchronously and in the same way.
7. a kind of lockset puncher according to claim 2 is characterized in that said workpiece transfer device is by base plate and be vertically mounted on that front apron and the backboard on the end constitutes before and after the base plate; The lock body surface turning device is made up of substrate, baffle plate and rebound, and baffle plate and rebound all are installed on the substrate through bolt; Substrate position is concordant with backboard, and rebound docks with the square on it workpiece transfer device tail end in position, and baffle position is in the rear side of rebound, and leaves the outlet that lock bodies falls into the workpiece transfer device of below between rebound and the baffle plate.
CN2011100768135A 2011-03-29 2011-03-29 Lock perforating machine Expired - Fee Related CN102091803B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104162695B (en) * 2014-09-10 2017-03-29 芜湖市甬微制冷配件制造有限公司 A kind of puncher for air cylinder of air-conditioner compressor punching
CN104475811A (en) * 2014-12-17 2015-04-01 戴先科 Multifunctional lockset puncher
CN105537646B (en) * 2016-02-22 2018-02-27 南通知航机电科技有限公司 Drilling machine

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Publication number Priority date Publication date Assignee Title
EP0531523A1 (en) * 1990-05-25 1993-03-17 Kabushiki Kaisha Komatsu Seisakusho Locking device of transfer feeder
CN2820392Y (en) * 2005-10-19 2006-09-27 崔建国 Multihole automatic driller for lock
CN101085471A (en) * 2007-07-14 2007-12-12 徐炜 Lock body automatic drilling pipelining and processing method
CN201070684Y (en) * 2007-08-04 2008-06-11 张孟海 Lock body punch
CN100460141C (en) * 2005-09-30 2009-02-11 吴鋆 Three-in-one press sleeving machine tool of sleeving lock
CN101934387A (en) * 2010-09-06 2011-01-05 杨贵庭 Multi-station drilling machine for processing lockset
CN201728390U (en) * 2010-08-11 2011-02-02 杨贵庭 Drilling machine for drilling holes on locks

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0531523A1 (en) * 1990-05-25 1993-03-17 Kabushiki Kaisha Komatsu Seisakusho Locking device of transfer feeder
CN100460141C (en) * 2005-09-30 2009-02-11 吴鋆 Three-in-one press sleeving machine tool of sleeving lock
CN2820392Y (en) * 2005-10-19 2006-09-27 崔建国 Multihole automatic driller for lock
CN101085471A (en) * 2007-07-14 2007-12-12 徐炜 Lock body automatic drilling pipelining and processing method
CN201070684Y (en) * 2007-08-04 2008-06-11 张孟海 Lock body punch
CN201728390U (en) * 2010-08-11 2011-02-02 杨贵庭 Drilling machine for drilling holes on locks
CN101934387A (en) * 2010-09-06 2011-01-05 杨贵庭 Multi-station drilling machine for processing lockset

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