CN203021031U - Sintered brick setting machine - Google Patents

Sintered brick setting machine Download PDF

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Publication number
CN203021031U
CN203021031U CN 201220701702 CN201220701702U CN203021031U CN 203021031 U CN203021031 U CN 203021031U CN 201220701702 CN201220701702 CN 201220701702 CN 201220701702 U CN201220701702 U CN 201220701702U CN 203021031 U CN203021031 U CN 203021031U
Authority
CN
China
Prior art keywords
handgrip
cylinder
setting machine
rotary
pick
Prior art date
Application number
CN 201220701702
Other languages
Chinese (zh)
Inventor
卫振中
段继峰
何忠
Original Assignee
郑州德亿重工机器制造有限公司
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Publication date
Application filed by 郑州德亿重工机器制造有限公司 filed Critical 郑州德亿重工机器制造有限公司
Priority to CN 201220701702 priority Critical patent/CN203021031U/en
Application granted granted Critical
Publication of CN203021031U publication Critical patent/CN203021031U/en

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Abstract

The utility model discloses a sintered brick setting machine. The sintered brick setting machine comprises a running system, a lifting system, a rotating system and a pick-and-place system. The lifting system, the rotating system and the pick-and-place system are respectively arranged on an upper layer, a middle layer and a lower layer. Two parallel cross beams of the running system are provided with a guide rail. The lifting system capable of moving along the horizontal direction of the guide rail is arranged on the guide rail in a crossing mode, and the lower portion of the lifting system is fixedly connected with the rotating system. The pick-and-place system is fixedly connected with the lower portion of the rotating system. The sintered brick setting machine has the advantages of being simple in structure, flexible and convenient to move, stable to operate, accurate in stroke locating accuracy, low in power consumption and high in efficiency, and automatic degree and work efficiency are improved greatly.

Description

The fired brick setting machine
Technical field
The utility model relates to fired brick equipment, especially relates to the fired brick setting machine.
Background technology
The fired brick setting machine is mainly used in the code base of adobe in once-setting firing tunnel kiln and secondary piling up firing annular kiln, is indispensable equipment on scale brickmaking automatic production line.Present widely used brick setting machine complex structure, degree of automation is lower, and element is various, controls difficulty large, involves great expense; Operation acts is prone to clamping stagnation, failure phenomenon, and equipment failure rate is high, and production efficiency is low, and energy consumption is higher causes certain economic loss to the user.
Summary of the invention
The utility model purpose is to provide a kind of fired brick setting machine, and this device structure is simple, to satisfy the needs of automation mechanized operation on the fired brick manufacturing line.
For achieving the above object, the utility model is taked following technical proposals:
Fired brick setting machine described in the utility model comprises running gear, jacking system, rotary system, catching/releasing system; Described jacking system, rotary system, catching/releasing system lay respectively at upper, middle and lower-ranking; Two parallel beams of described running gear are provided with guide rail; Being crossed with on described guide rail can be along the jacking system of its transverse shifting, captives joint with rotary system in the jacking system bottom; Described catching/releasing system is fixedly connected on the rotary system bottom;
Running gear comprises walked frame, supporting leg, guide rail, power supplying apparatus; Described walked frame is the rectangular beam structure; The walked frame bottom is provided with a plurality of supporting legs; The Timing Belt that is separately installed with motor, synchronous pulley and is used in conjunction with at described two parallel beams two ends; Described Timing Belt two ends are fixed with the slide block device that slides or roll and coordinate with corresponding guide rail (2); Walked frame is provided with the walking approach switch;
Jacking system comprises elevator platform, raising legs, bont; Described bont is the hoist cylinder that propulsion source drives; The cylinder barrel end of described hoist cylinder is fixedly connected on elevator platform; Piston rod and the raising legs of hoist cylinder are hinged; The pilot bar that the hoist cylinder periphery vertically is provided with a plurality of guide cylinders and sets within it; Captive joint with raising legs in described pilot bar lower end;
Rotary system comprises swivel, slewing arrangement; Described slewing arrangement is the rotary oil cylinder that propulsion source drives; Described swivel sidewall is provided with the rotary connection seat; The rod end of described rotary oil cylinder is with described to rotary connection seat hinged; The swivel upper end is connected with top connecting panel normal-running fit;
Catching/releasing system comprises pick-and-place frame, handgrip fixed mount, handgrip, is arranged on the Connection Block on described pick-and-place frame; Described pick-and-place frame, handgrip fixed mount, handgrip lay respectively at upper, middle and lower-ranking; The pick-and-place frame lower is provided with many longitudinal rails; A plurality of handgrip fixed mounts are suspended in respectively on described longitudinal rail; Be provided with vertical parting cylinder between the handgrip fixed mount; Handgrip is comprised of a plurality of handgrip unit of arranging in length and breadth; Described handgrip unit comprises cross slide way, stationary fixture, movable clamp, lateral cylinder; Described cross slide way is fixedly connected on below corresponding handgrip fixed mount; The movable clamp that on cross slide way, the described lateral cylinder of suspention drives; Described stationary fixture is fixedly connected on corresponding handgrip fixed mount; What be provided with in handgrip that vertical cylinder drives is interspersed in pressed compact grillage between stationary fixture, movable clamp; Longitudinally be interval with cushion block on the handgrip unit; Every row handgrip unit longitudinally is provided with the compression band.
Described synchronous pulley and Timing Belt are T-shaped toothing.
Described elevator platform is provided with displacement pickup.
Described top connecting panel is provided with the rotation approach switch.
Described pick-and-place frame is provided with regulation and control pressure device, pick-and-place approach switch and registration device.
Described lateral cylinder is provided with magnet-switch and stroke regulating lever.
That the utility model advantage is is simple in structure, the motion is nimble, operate steadily, the stroke accuracy of positioning is accurate, low in energy consumption, usefulness is large, has greatly improved degree of automation and work efficiency.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the I section structure for amplifying schematic diagram of Fig. 1.
Fig. 3 is the A-A sectional structure schematic diagram of Fig. 1.
Fig. 4 is that the B of Fig. 1 is to the catching/releasing system structural representation.
Fig. 5 is the II section structure for amplifying schematic diagram of Fig. 4.
Fig. 6 is the handgrip block construction schematic diagram of Fig. 1.
The specific embodiment
As shown in Figure 1, fired brick setting machine described in the utility model comprises running gear, jacking system, rotary system, catching/releasing system; Described jacking system, rotary system, catching/releasing system lay respectively at upper, middle and lower-ranking; Two parallel beams 1 of described running gear are provided with guide rail 2; Being crossed with on described guide rail 2 can be along the jacking system of its transverse shifting, captives joint with rotary system in the jacking system bottom; Described catching/releasing system is fixedly connected on the rotary system bottom.The setting machine running gear comprises walked frame, supporting leg 3, guide rail 2; Described walked frame is shaped steel welding and the rectangular beam structure that links into an integrated entity with bolt; Four jiaos of walked frame bottoms are separately installed with supporting leg 3; Being separately installed with power at the two ends of walked frame parallel beams 1 is frequency conversion braking motor 4 and the synchronous pulley 5 of 3Kw; Frequency conversion braking motor 4 is connected by the Timing Belt 6 that is used in conjunction with 5 of synchronous pulleys; Synchronous pulley 5 and Timing Belt 6 are respectively T-shaped toothing, due to T-shaped tooth belt conveyor transmitted power and transmitting accuracy is high, in operational process without impacting, thereby guarantee accurate positioning in this system's operational process, operate steadily, saved greatly electric energy.Described guide rail 2 is provided with the slide block 7 that is used in conjunction with; Slide block 7 one ends are captiveed joint with the setting machine elevator platform 9 that is used in conjunction with, and the other end is connected with Timing Belt 6, thereby the setting machine jacking system can be moved along guide rail 2 directions; Walked frame is provided with walking approach switch 8, and this running gear is accelerated and stop position adopts walking approach switch 8 to feed back to the PLC system, has further improved control and accuracy of positioning.
The setting machine jacking system comprises elevator platform 9, raising legs 10, bont, and the present embodiment adopts the 11kw small pumping station as propulsion source, and powerful, energy consumption are low; Bont adopts the hoist cylinder 11 of cylinder diameter 100mm stroke 1650mm to realize the rise and fall action, and hoist cylinder 11 pressure are adjustable, can realize electrodeless variable-speed, and integral power is steady, and operation is without impacting; The cylinder barrel end of hoist cylinder 11 is fixedly connected on elevator platform 9 by oil cylinder ear seat 40 use bolts, and on the piston rod of hoist cylinder 11 and raising legs 10, the piston rod Connection Block 41 of welding is connected by bearing pin; Hoist cylinder 11 peripheries vertically are provided with 4 guide cylinders 12 and are sleeved on its inner pilot bar 13, guide cylinder 12 upper ends and elevator platform 9 are bolted to connection, pilot bar 13 is captiveed joint with raising legs 10, raising legs 10 lower ends are provided with the fixed connection apparatus 42 that is connected with the setting machine rotary system, thereby can realize rising, the down maneuver of setting machine catching/releasing system; Elevator platform is provided with displacement pickup 33, and the acceleration of setting machine jacking system and stop position utilize this displacement pickup 33 to feed back to the PLC system, thereby has further improved control and the accuracy of positioning of this system.
As shown in Fig. 2,3, the setting machine rotary system comprises swivel 14, slewing arrangement; The present embodiment adopts the shunting hydraulic coupling of small pumping station on setting machine to drive hydraulic rotating oil cylinder 15 as propulsion source, hydraulic rotating oil cylinder 15 cylinder barrels are connected raising legs 10 by oil cylinder ear seat 43 and are connected with the setting machine jacking system, hydraulic rotating oil cylinder 15 is rotary moveable in the horizontal direction; Be welded with rotary connection seat 16 on swivel 14 sidewalls, rod end at hydraulic rotating oil cylinder 15 is installed piston rod connector 17, described piston rod connector 17 is connected with rotary connection seat 16 by piston rod connecting pin 18, thereby can rotatablely move in 90 ° of scopes by driven rotary body 14 by the motion of piston rod; Swivel 14 upper ends are connected by bearing fit with top connecting panel 19, and top connecting panel 19 is captiveed joint with the setting machine jacking system; Because the bottom connecting panel 44 of swivel lower end welding is captiveed joint with the Connection Block 22 of setting machine catching/releasing system, and then can make the catching/releasing system of setting machine realize spinning movement.Be provided with rotation approach switch 34 on top connecting panel 19, the Spin-up of this system and stop position utilize this to rotate the PLC system that approach switch 34 feeds back to setting machine, have further improved control and the accuracy of positioning of this rotary system.
As shown in Fig. 4,5,6, the setting machine catching/releasing system comprises pick-and-place frame 20, handgrip fixed mount 21, handgrip, is arranged on the Connection Block 22 on described pick-and-place frame 20; Described pick-and-place frame 20, handgrip fixed mount 21, handgrip lay respectively at upper, middle and lower-ranking; Be provided with 4 EG25 type high precision straight line longitudinal rails 23 below pick-and-place frame 20; A plurality of handgrip fixed mounts 21 are suspended in pick-and-place frame 20 bottoms by described longitudinal rail 23 respectively, and can steadily move on longitudinal rail 23; 21 of handgrip fixed mounts are provided with the vertical cylinder 24 of standard form of 4 cylinder diameter 80mm stroke 1000mm and realize that vertical parting of adobe group moves; Vertically the pressure of cylinder 24 is regulated by the regulation and control pressure device 35 that is arranged on the pick-and-place frame, adjust by adjustable pressure suitable tighten up, parting speed, impact avoiding, reduce adobe and drop.The parting location gap of adobe group is controlled by regulating along the vertical compression band that arranges 32 in every row handgrip unit, and the location gap of tightening up of adobe group is controlled by nylon spacer pad 31 adjustings of longitudinally interval installation of handgrip unit.Be provided with pick-and-place approach switch 36 and screw rod gear registration device 37 on pick-and-place frame 20, vertically cylinder 24 partings, the positional precision feedback of tightening up action adopt the pick-and-place approach switch to carry out 36, thereby guarantee to control, location action is accurate.Vertical cylinder 24 total kilometragies can keep off registration device 37 by screw rod and come the constrained motion excess of stroke, thereby adapt to the requirement of piling up the different model tunnel kiln car.
Handgrip amounts to 120 handgrip unit by horizontal 4 row, vertical 30 row and forms; Described handgrip unit comprises a cross slide way 25, a stationary fixture 26, three movable clamps 27 and a lateral cylinder 28; Be provided with EG15 type high precision straight line cross slide way 25 in handgrip fixed mount 21 bottoms, movable clamp 27 is suspended on cross slide way 25, stationary fixture 26 is fixedly connected on handgrip fixed mount 21, by the movable clamp 27 on the rod-pulling type lateral cylinder 28 driving cross slide waies 25 of cylinder diameter 32mm stroke 125mm, realize horizontal clamping, unfolding action to adobe; Adjust the suitable Clamping force of air pressure assurance by the regulation and control pressure device 35 that is arranged on pick-and-place frame 20, avoid the adobe distortion or drop.The rod end of lateral cylinder 28 is equipped with regulates lengthening bar 39, and the stroke of lateral cylinder 28 can be adjusted in order to adapt to the requirement of the different length adobes of clamping by regulating lengthening bar 39.Lateral cylinder 28 is provided with magnet ring type cylinder magnet-switch 38, and the exact location that adobe folds up action feeds back to the PLC system by magnet ring type cylinder magnet-switch 38, thereby has further improved the control effort of system and the precision of location.
Four jiaos of aluminum alloy vertical cylinders 29 that are provided with 4 cylinder diameter 40mm stroke 125mm in pick-and-place frame 20, this vertical cylinder 29 drives pressed compact grillage 30 upper and lower displacements that are interspersed in 27 of stationary fixtures 26, movable clamp, in order to realize realizing action that adobe is compressed gently when adobe is extracted putting, thereby greatly avoided the phenomenon that adobe is toppled over when putting adobe.

Claims (6)

1. a fired brick setting machine, comprise running gear, jacking system, rotary system, catching/releasing system; Described jacking system, rotary system, catching/releasing system lay respectively at upper, middle and lower-ranking; Two parallel beams (1) of described running gear are provided with guide rail (2); Being crossed with on described guide rail (2) can be along the jacking system of its transverse shifting, captives joint with rotary system in the jacking system bottom; Described catching/releasing system is fixedly connected on the rotary system bottom; It is characterized in that: running gear comprises walked frame, supporting leg (3), guide rail (2), power supplying apparatus; Described walked frame is the rectangular beam structure; The walked frame bottom is provided with a plurality of supporting legs (3); The Timing Belt (6) that is separately installed with motor (4), synchronous pulley (5) and is used in conjunction with at described two parallel beams (1) two ends; Described Timing Belt (6) two ends are fixed with the slide block device (7) that slides or roll and coordinate with corresponding guide rail (2); Walked frame is provided with walking approach switch (8); Jacking system comprises elevator platform (9), raising legs (10), bont; Described bont is the hoist cylinder (11) that propulsion source drives; The cylinder barrel end of described hoist cylinder (11) is fixedly connected on elevator platform (9); The piston rod of hoist cylinder (11) and raising legs (10) are hinged; The pilot bar (13) that hoist cylinder (11) periphery vertically is provided with a plurality of guide cylinders (12) and sets within it; Captive joint with raising legs (10) in described pilot bar (13) lower end; Rotary system comprises swivel (14), slewing arrangement; Described slewing arrangement is the rotary oil cylinder (15) that propulsion source drives; Described swivel (14) sidewall is provided with rotary connection seat (16); The rod end of described rotary oil cylinder (15) is with described to rotary connection seat (16) hinged; Swivel (14) upper end is connected with top connecting panel (19) normal-running fit; Catching/releasing system comprises pick-and-place frame (20), handgrip fixed mount (21), handgrip, is arranged on the Connection Block (22) on described pick-and-place frame (20); Described pick-and-place frame (20), handgrip fixed mount (21), handgrip lay respectively at upper, middle and lower-ranking; Pick-and-place frame (20) bottom is provided with many longitudinal rails (23); A plurality of handgrip fixed mounts (21) are suspended in respectively on described longitudinal rail (23); Be provided with vertical cylinder (24) between handgrip fixed mount (21); Handgrip is comprised of a plurality of handgrip unit of arranging in length and breadth; Described handgrip unit comprises cross slide way (25), stationary fixture (26), movable clamp (27), lateral cylinder (28); Described cross slide way (25) is fixedly connected on below corresponding handgrip fixed mount (21); The movable clamp (27) that cross slide way (25) the described lateral cylinder of upper suspention (28) drives; Described stationary fixture (26) is fixedly connected on corresponding handgrip fixed mount (21); What be provided with in handgrip that vertical cylinder (29) drives is interspersed in pressed compact grillage (30) between stationary fixture (26), movable clamp (27); Longitudinally be interval with cushion block (31) on the handgrip unit; Every row handgrip unit longitudinally is provided with and compresses band (32).
2. fired brick setting machine according to claim 1, it is characterized in that: described synchronous pulley (5) and Timing Belt (6) are T-shaped toothing.
3. fired brick setting machine according to claim 1, it is characterized in that: described elevator platform (9) is provided with displacement pickup (33).
4. fired brick setting machine according to claim 1 is characterized in that: described top connecting panel (19) is provided with rotation approach switch (34).
5. fired brick setting machine according to claim 1 is characterized in that: described pick-and-place frame (20) is provided with regulation and control pressure device (35), pick-and-place approach switch (36) and registration device (37).
6. fired brick setting machine according to claim 1, it is characterized in that: described lateral cylinder (28) is provided with magnet-switch (38) and stroke regulating lever (39).
CN 201220701702 2012-12-18 2012-12-18 Sintered brick setting machine CN203021031U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220701702 CN203021031U (en) 2012-12-18 2012-12-18 Sintered brick setting machine

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Application Number Priority Date Filing Date Title
CN 201220701702 CN203021031U (en) 2012-12-18 2012-12-18 Sintered brick setting machine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103010756A (en) * 2012-12-18 2013-04-03 郑州德亿重工机器制造有限公司 Baked brick setting machine
CN103420157A (en) * 2013-08-26 2013-12-04 刘素文 Remote control type setting machine
CN105347050A (en) * 2015-10-29 2016-02-24 洛阳润信机械制造有限公司 Full-automatic setting machine
CN105966899A (en) * 2015-10-14 2016-09-28 北京航天斯达科技有限公司 Multi-station movable robot clamp
CN106006062A (en) * 2016-07-05 2016-10-12 宿州市汇利新型建材有限责任公司 Grabbing head mechanism of blank stacking machine
CN106144618A (en) * 2016-07-05 2016-11-23 宿州市汇利新型建材有限责任公司 A kind of grappling fixture mechanism
CN106564762A (en) * 2016-08-30 2017-04-19 四川品信窑炉科技开发有限公司 Novel large bridge type setting machine
CN107986030A (en) * 2017-12-08 2018-05-04 重庆市梁平区金都节能建材有限公司 A kind of low station brick stacking machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103010756A (en) * 2012-12-18 2013-04-03 郑州德亿重工机器制造有限公司 Baked brick setting machine
CN103420157A (en) * 2013-08-26 2013-12-04 刘素文 Remote control type setting machine
CN105966899B (en) * 2015-10-14 2018-06-15 北京航天斯达科技有限公司 Robot clamp can be shifted in a kind of multistation
CN105966899A (en) * 2015-10-14 2016-09-28 北京航天斯达科技有限公司 Multi-station movable robot clamp
CN105347050A (en) * 2015-10-29 2016-02-24 洛阳润信机械制造有限公司 Full-automatic setting machine
CN106006062A (en) * 2016-07-05 2016-10-12 宿州市汇利新型建材有限责任公司 Grabbing head mechanism of blank stacking machine
CN106144618A (en) * 2016-07-05 2016-11-23 宿州市汇利新型建材有限责任公司 A kind of grappling fixture mechanism
CN106564762A (en) * 2016-08-30 2017-04-19 四川品信窑炉科技开发有限公司 Novel large bridge type setting machine
CN107986030A (en) * 2017-12-08 2018-05-04 重庆市梁平区金都节能建材有限公司 A kind of low station brick stacking machine

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C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130626

Termination date: 20161218

CF01 Termination of patent right due to non-payment of annual fee