CN104494893B - A kind of full-automatic handle winding machine of detonator - Google Patents
A kind of full-automatic handle winding machine of detonator Download PDFInfo
- Publication number
- CN104494893B CN104494893B CN201410820695.8A CN201410820695A CN104494893B CN 104494893 B CN104494893 B CN 104494893B CN 201410820695 A CN201410820695 A CN 201410820695A CN 104494893 B CN104494893 B CN 104494893B
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- China
- Prior art keywords
- longitudinal
- detonator
- band
- strapping
- winding apparatus
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/81—Packaging machines
Abstract
The present invention relates to a kind of full-automatic handle winding machine of detonator, this full-automatic handle winding machine include buffer unit, fixed length wire-sending device, around winding apparatus, strapping device, wherein, buffer unit, fixed length wire-sending device are arranged along the detonator direction of motion, positioned opposite around winding apparatus and strapping device, detonator supplied materials is axially located around between winding apparatus and strapping device, around being connected with discharging opening between winding apparatus and strapping device; Fixed length wire-sending device and between winding apparatus place be provided with cutting-off device for detonators, in the side of cutting-off device for detonators, the side that is positioned at strapping device be provided with sealing device for labeling. In the present invention, buffer unit can cushion, accumulate greater length of detonator, and high and low shift speed is arranged in pairs or groups, and is more suitable for needs of production. And, in the present invention, strapping tape station and sealing and labelling station position flush, strapping tape operation and sealing and labelling operation can carry out simultaneously, improve overall operation efficiency further.
Description
Technical field:
The invention belongs to mechanical equipment technical field, refer in particular to a kind of full-automatic handle winding machine of detonator.
Background technology:
Detonator is a kind of hollow plastic pipeline for leading quick-fried detonator, it is common that manufactured by extruding machine, traction machine etc., carry out cutting off further according to needs, coiling, tie up, sealing, the operation such as labeling, make the detonator volume of volume one volume. the structure comparison variation of detonator handle winding machine on the market at present, such as number of patent application is 201010267236.3 disclosed " full-automatic plastic detonator winding packers ", number of patent application is 200710065681.X disclosed " detonator manufacturing technique and equipment " etc., although they all achieve the automatic around handle of detonator from largely, tie up and the operation such as sealing labeling, structure yet with equipment is arranged, the reason of the aspects such as the structure composition of each functional entity, production efficiency and the production stability of this kind of production equipment yet suffer from bigger problem, have much room for improvement.
Summary of the invention:
It is an object of the invention to overcome the above-mentioned weak point of prior art, it is provided that a kind of full-automatic handle winding machine of detonator.
The present invention realizes its purpose and the technical scheme is that a kind of full-automatic handle winding machine of detonator, this full-automatic handle winding machine include buffer unit, fixed length wire-sending device, around winding apparatus, strapping device, wherein, buffer unit, fixed length wire-sending device are arranged along the detonator direction of motion, positioned opposite around winding apparatus and strapping device, detonator supplied materials is axially located around between winding apparatus and strapping device, around being connected with discharging opening between winding apparatus and strapping device; Fixed length wire-sending device and between winding apparatus place be provided with cutting-off device for detonators, in the side of cutting-off device for detonators, the side that is positioned at strapping device be provided with sealing device for labeling.
In above-mentioned full-automatic handle winding machine, being additionally provided with a traction apparatus before buffer unit, this traction apparatus is arranged on the first board, it is possible to independent adjust position and and buffer unit between distance, space; Described buffer unit, fixed length wire-sending device are arranged on the second board, are arranged on the 3rd board around winding apparatus, strapping device and cutting-off device for detonators, sealing device for labeling; Second board bottom is provided with electric box, and the 3rd board is arranged over touching display screen, and the 3rd board is provided with and can have an X-rayed casing.
Specifically, described buffer unit includes a bumper bracket, bumper bracket is provided with array Der Laengslenker, often group Der Laengslenker is provided with slide block, movable pulley is installed outside slide block, on the upper side frame of bumper bracket, between adjacent sets Der Laengslenker and the outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor, the output shaft of each fixed pulley drive motor is respectively mounted a fixed pulley, described fixed pulley and movable pulley are axially along horizontal direction, fixed pulley and movable pulley sidewall offer detonator groove, and each fixed pulley, the both sides of movable pulley are equipped with a pair detonator limited post, on described bumper bracket, often organize Der Laengslenker two ends up and down inside be respectively equipped with photoelectric sensor.
Described fixed length wire-sending device includes a longitudinal carrier plate, the back side of longitudinal carrier plate is separately installed with a length-counted device and line sending motor, longitudinal carrier plate front be then provided with respectively with the long guide wheel of the meter that length-counted device and line sending motor are connected and line sending guide wheel, and the top counting long guide wheel and line sending guide wheel further respectively has a fabric wheel, described fabric wheel is respectively through fabric wheel support, fabric wheel support guide and fabric wheel support guide seat are installed, wherein fabric wheel guide rod seat is fixed on longitudinal carrier plate, fabric wheel spring it is provided with between fabric wheel support and fabric wheel guide rod seat, fabric wheel spring housing is peripheral at fabric wheel guide rod, wherein, the fabric wheel guide rod above line sending guide wheel being also associated with line ball and regulates cylinder, line ball regulates the push rod of cylinder and is connected with fabric wheel guide rod seat, outlet direction in the front of longitudinal carrier plate, line sending guide wheel is also equipped with a detonator testing agency.
Described the first longitudinal substrate including around winding apparatus be arrangeding in parallel with detonator traffic direction, the outside of this first longitudinal substrate is provided with longitudinal rotating disk, and longitudinal rotating disk has the flat hollow rotating shaft being arranged on the first longitudinal substrate; The outside of the first longitudinal substrate is provided with coiling motor, and the output shaft of coiling motor is through the first longitudinal substrate and is driven flat hollow rotating shaft and longitudinal rotating disk by synchronous pulley driving mechanism; Described longitudinal rotating disk lateral surface is provided with several wrapping post in the horizontal direction, separately sets a line ball and pushes away reel, and this line ball pushes away and is provided with mean for through hole that wrapping post is transmitted through on reel and is set on wrapping post, parallel with longitudinal rotating disk and with longitudinal turntable rotation; Described line ball pushes away the horizontal push rotary movable that the center of reel is located in flat hollow rotating shaft with and is connected, the outer end of described horizontal push is connected to a slide, described slide is arranged on the outside of the first longitudinal substrate by sliding track mechanism, being also equipped with a horizontal pushing pressure cylinder on the first longitudinal substrate, above slide, the push rod of this horizontal pushing pressure cylinder is connected with described slide.
In wrapping post on described longitudinal rotating disk, piece wrapping post of at least a part of which is packaged type, and the bottom of this wrapping post is connected with the movable block being arranged on longitudinal rotating disk, and movable block is also associated with back-moving spring;Longitudinal rotating disk and line ball push away and are provided with mean for the radial slot that this wrapping post is movable on reel; Being also equipped with wrapping post driving cylinder on described first longitudinal substrate, between the first longitudinal substrate and longitudinal rotating disk, the push rod of this wrapping post driving cylinder is relative with described movable block position; Described line ball pushes away and is further opened with two notch parts dodging strapping tape mechanical hand on reel.
Described strapping device includes and the second longitudinal substrate of the first opposing parallel layout of longitudinal substrate around winding apparatus, the outside of the second longitudinal substrate is provided with one by the removable horizontal mounting seat of air cylinder driven, the inner end of described removable horizontal mounting seat is provided with the engaging column that several and on winding apparatus wrapping post is relative, and the second longitudinal substrate is provided with mean for the through hole that described engaging column passes; The both sides up and down of described removable horizontal mounting seat are separately installed with a set of strapping tape mechanism, and described strapping tape mechanism includes the longitudinal wallboard both perpendicular to the second longitudinal substrate and removable horizontal mounting seat, the band conveying assembly being arranged on longitudinal wallboard, band crooked assembly, band cutting assembly and band and reverses assembly; Wherein having band conveying roller, band frid in band conveying assembly, band frid is provided with strap slot; Band crooked assembly includes the band bend arm being arranged on below band frid, and the rear end of band bend arm is connected to crank linkage driving system and curved band motor; Described band cutting assembly is arranged on the rear lower portion of band frid; Described band reverses assembly and includes serpentine band torq and connection and drive the power transmission shaft of serpentine band torq, drive the band of this power transmission shaft to reverse motor, serpentine band torq is arranged on the end of power transmission shaft, power transmission shaft is arranged on longitudinal wallboard by power transmission shaft mounting seat, and in the inner side of serpentine band torq, the peripheral sheathed sleeve in the end of power transmission shaft, this sleeve is radially provided with a pair blocking arm, is provided with outer top spring between blocking arm and power transmission shaft mounting seat.
Being also equipped with a pair pin cylinder on front side of the top of described second longitudinal substrate, the push rod of pin cylinder is downward.
Described sealing device for labeling includes the ultrasonic welding institution being fixedly mounted on cutting-off device for detonators side and is positioned at the welding bench below ultrasonic welding institution, the top of described welding bench have the plumb joint with ultrasonic welding institution just to welding base, the downside of welding bench is connected to pushing and withstanding cylinder, and on welding bench, the side of welding base be interval with label transmission mechanism, between label transmission mechanism and welding base, be provided with label shears.
In the present invention, buffer unit can cushion, accumulate greater length of detonator, and by photoelectric sensor and traction apparatus, realize coordinated signals around winding apparatus, strapping device etc., dynamic cushion task mates with the hauling speed of traction apparatus, buffering situation according to detonator controls the speed of service around winding apparatus, strapping device etc., realizing variable-frequency and variable-speed control, high and low shift speed is arranged in pairs or groups, and is more suitable for needs of production. And, in the present invention, strapping tape station and sealing and labelling station position flush, strapping tape operation and sealing and labelling operation can carry out simultaneously, improve overall operation efficiency further, thus improving production efficiency. It addition, the full-automatic handle winding machine complete machine of the present invention is divided into three boards, the assembling between assembling and the board of board upper-part is more convenient flexibly comparatively speaking, and the structural design of board simplifies more.
Accompanying drawing illustrates:
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of buffer unit and fixed length wire-sending device in the present invention;
Fig. 3 is the structural representation of buffer unit;
Fig. 4, Fig. 5 are the structural representations of fixed length wire-sending device in the present invention;
Fig. 6, Fig. 7 are the structural representations in the present invention around winding apparatus;
Fig. 8 is the structural representation of strapping device in the present invention;
Fig. 9 is the partial structurtes schematic diagram of strapping device;
Figure 10, Figure 11, Figure 12 are the general arrangement schematic in the present invention around winding apparatus Yu strapping device;
Figure 13 is the structural representation of cutting-off device for detonators and sealing device for labeling in the present invention;
Figure 14 is the overall assembling effect figure of each device on the 3rd board in the present invention;
Figure 15 is the design sketch of the 3rd board another kind embodiment in the present invention.
Detailed description of the invention:
Below in conjunction with specific embodiments and the drawings, the present invention is further described.
First as shown in Figure 1, of the present invention is a kind of full-automatic handle winding machine of detonator, this full-automatic handle winding machine includes buffer unit 1, fixed length wire-sending device 2, around winding apparatus 3, strapping device 4, wherein, buffer unit 1, fixed length wire-sending device 2 is arranged along the detonator direction of motion, shown in Figure 10-Figure 12, described positioned opposite around winding apparatus 3 and strapping device 4, detonator supplied materials is axially located around between winding apparatus 3 and strapping device 4, around being connected with discharging opening a33 between winding apparatus 3 and strapping device 4, the detonator tied up drops out from discharging opening a33, fixed length wire-sending device 2 and between winding apparatus 3 place be provided with cutting-off device for detonators 5, on the side of cutting-off device for detonators 5, the side that is positioned at strapping device 4 be provided with sealing device for labeling 6.
In above-mentioned full-automatic handle winding machine, being additionally provided with a traction apparatus 7 before buffer unit 1, this traction apparatus 7 is arranged on the first board a1, it is possible to independent adjust position and and buffer unit 1 between distance, space; Described buffer unit 1, fixed length wire-sending device 2 are arranged on the second board a2, are arranged on the 3rd board a3 around winding apparatus 3, strapping device 4 and cutting-off device for detonators 5, sealing device for labeling 6; Second board a2 bottom is provided with electric box a21, and shown in Figure 14, Figure 15, the 3rd board a3 is arranged over touching display screen a31, and the 3rd board a3 is provided with and can have an X-rayed casing a32, in order to operator observes machine ruuning situation, and guarantees safety; Complete machine of the present invention adopts split-type structural, it is simple to each device, mechanism individually packaged, and arrange in level of relative formula around winding apparatus 3, strapping device 4, cutting-off device for detonators 5, sealing device for labeling 6 Position Design also more reasonable.
Specifically, such as Fig. 2, shown in Fig. 3, described buffer unit 1 includes a bumper bracket 11, bumper bracket 11 is provided with array Der Laengslenker 12, the present embodiment has four groups, often group Der Laengslenker 12 is provided with slide block 13, movable pulley 14 is installed outside slide block 13, on the upper side frame of bumper bracket 11, between adjacent sets the Der Laengslenker 12 and outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor 15, the output shaft of each fixed pulley drive motor 15 is respectively mounted a fixed pulley 16, described fixed pulley 16 and movable pulley 14 are axially along horizontal direction, fixed pulley 16 and movable pulley 14 sidewall offer detonator groove 101, and each fixed pulley 16, the both sides of movable pulley 14 are equipped with a pair detonator limited post 102,On described bumper bracket 11, often organize Der Laengslenker 12 two ends up and down inside be respectively equipped with photoelectric sensor 17.
Fixed pulley 16 in buffer unit 1 of the present invention can pass through fixed pulley drive motor 15 and drive rotation, actively the detonator that traction apparatus 7 traction comes is drawn on bumper bracket 11, each fixed pulley drive motor 15 can independently control, such as, it is positioned at that fixed pulley drive motor work of least significant end, four of front end when quitting work, then detonator will assemble buffering between that fixed pulley and the guide wheel at rear of least significant end; In like manner, when middle certain fixed pulley drive motor work, other motors quit work, detonator will assemble buffering between middle fixed pulley and movable pulley behind; As can be seen here, the confined space of bumper bracket 11 can as often as possible cushion detonator, therefore detonator ground between traction apparatus 7 and buffer unit 1 is avoided to stop, and coordinate with fixed pulley 16, movable pulley 14 with detonator limited post 102, detonator will not derail, and can keep properly functioning the moment; When movable pulley 14 is positioned at upper end or the lower end of Der Laengslenker 12, the position of movable pulley 14 can be sensed by photoelectric sensor 17, form corresponding photosignal, the photoelectric sensor 17 of the diverse location produced combination photoelectric signal that works is different, correspondingly the running status of buffer unit 1 is also different, such as, when movable pulley 14 is all located at the upper end of Der Laengslenker 12, the photoelectric sensor being positioned at upper end is simultaneously generated identical photosignal, illustrate that detonator does not cushion, can suitably reduce coiling, strapping tape speed; And when there being a movable pulley 14 be positioned at lower end or be positioned in the middle of longitudinal rail, photosignal changes, and now indicates that detonator is in buffer status, can properly increase coiling, strapping tape speed; Moreover, it is also possible to control the speed of service of corresponding fixed pulley drive motor 15 according to the photosignal of photoelectric sensor 17 so that it is traction detonator is to bumper bracket. The detonator limited post 101 of movable pulley 14 both sides is arranged on slide block 13, the detonator limited post 102 of fixed pulley 16 both sides is then arranged on the support of fixed pulley drive motor 15, its effect is to be limited to by detonator in the detonator groove 101 of fixed pulley 16 and movable pulley 14, it is to avoid derailing in buffering, absent-mindedness process.
Shown in Fig. 4, Fig. 5, described fixed length wire-sending device 2 includes a longitudinal carrier plate 21, in the present embodiment, longitudinal carrier plate 21 is arranged on the end bottom place of bumper bracket 11, and detonator is directly entered fixed length wire-sending device 2 then through a guide wheel after buffer unit 1, the back side of longitudinal carrier plate 21 is separately installed with a length-counted device 22 and line sending motor 23, longitudinal carrier plate 21 front is then provided with the long guide wheel 221 of meter and the line sending guide wheel 231 that are connected 23 respectively with length-counted device 22 and line sending motor, and the top counting long guide wheel 221 and line sending guide wheel 231 further respectively has a fabric wheel 24, described fabric wheel 24 is respectively through fabric wheel support 241, fabric wheel support guide 242 and fabric wheel support guide seat 243 are installed, wherein fabric wheel guide rod seat 243 is fixed on longitudinal carrier plate 21, fabric wheel spring 244 it is provided with between fabric wheel support 241 and fabric wheel guide rod seat 243, it is peripheral that fabric wheel spring 244 is enclosed within fabric wheel guide rod 242, wherein, the fabric wheel guide rod 242 above line sending guide wheel 231 being also associated with line ball and regulates cylinder 245, line ball regulates the push rod of cylinder 245 and is connected with fabric wheel guide rod seat 243,Outlet direction in the front of longitudinal carrier plate 21, line sending guide wheel 231 is also equipped with a detonator testing agency 25.
Length-counted device 22 calculates the length of feeding by counting the number of turns of the rotation of long guide wheel 221; The relative position of fabric wheel guide rod 242 and fabric wheel guide rod seat 243 can be regulated, thus regulating height and position and the line ball dynamics of fabric wheel 24 by the work of line ball adjustment cylinder 245; Whether detonator testing agency 25 is up to standard for detecting the thickness of the medicated powder coating that detonator inwall adheres to or the uniformity, if not up to standard, send signal to electric control system, this volume detonator will not be carried out sealing labeling operation by system, other steps carry out as usual, this volume detonator cancels automatically, and does not affect subsequent job and carry out.
As shown in Figure 6, Figure 7, described the first longitudinal substrate 31 including around winding apparatus 3 be arrangeding in parallel with detonator traffic direction, the outside of this first longitudinal substrate 31 is provided with longitudinal rotating disk 32, and longitudinal rotating disk 32 has the flat hollow rotating shaft 321 being arranged on the first longitudinal substrate 31; The outside of the first longitudinal substrate 31 is provided with coiling motor 33, and the output shaft of coiling motor 33 is through the first longitudinal substrate 31 and is driven flat hollow rotating shaft 321 and longitudinal rotating disk 32 by synchronous pulley driving mechanism 331; Described longitudinal rotating disk 32 lateral surface is provided with several wrapping post 34 in the horizontal direction, separately set a line ball and push away reel 35, this line ball pushes away and is provided with mean for through hole that wrapping post 34 is transmitted through on reel 35 and is set on wrapping post 34, parallel with longitudinal rotating disk 32 and rotate with longitudinal rotating disk 32; Described line ball pushes away the center of reel 35 and is connected with the horizontal push being located in flat hollow rotating shaft 321 351 rotary movable, and namely to push away reel 35 rotatable relative to horizontal push 351 for line ball, and with horizontal push 351 horizontal movement; The outer end of described horizontal push 351 is connected to a slide 352, described slide 352 is arranged on the outside of the first longitudinal substrate 31 by sliding track mechanism 353, being also equipped with a horizontal pushing pressure cylinder 354 on the first longitudinal substrate 31, above slide 352, the push rod of this horizontal pushing pressure cylinder 354 is connected with described slide 352;
In wrapping post 34 on described longitudinal rotating disk 32, piece wrapping post of at least a part of which 34 is packaged type, having two relative wrapping posts in the present embodiment is packaged type, other four is fixed, the bottom of this wrapping post 34 is connected with the movable block 341 being arranged on longitudinal rotating disk 32, and movable block 341 is also associated with back-moving spring 342; Longitudinal rotating disk 32 and line ball push away and are provided with mean for the radial slot 322 that this wrapping post is movable on reel 35; Wrapping post driving cylinder 343 it is also equipped with on described first longitudinal substrate 31, between the first longitudinal substrate 31 and longitudinal rotating disk 32, the push rod of this wrapping post driving cylinder 343 is relative with described movable block 341 position, or the drive block connecting transition on push rod is relative with movable block 341. When coiling completes, the movable block 341 of this mobilizable wrapping post 34 bottom end is just relative with the push rod of wrapping post driving cylinder 343, now movable block 341 is pushed away by cylinder operation push rod to longitudinal rotating disk 32 center, so that wrapping post 34 Ye Xiang center is moved, play the effect of loose winding, it is to avoid detonator licks and makes line ball push away reel 35 and be difficult to promote in tightening and cause damage; After completing to push away volume, wrapping post drives cylinder 343 return, and movable block 341 drives the outside return of wrapping post 34 under the effect of back-moving spring 342, prepares against coiling next time;In the present embodiment, having two symmetrical wrapping posts is movable wrapping post, correspondingly, is provided with two wrapping posts and drives cylinder 343 on the first longitudinal substrate 31, and described line ball pushes away and is further opened with two notch parts 350 dodging strapping tape mechanism on reel 35.
Horizontal pushing pressure cylinder 354 drives slide 352 to move horizontally along sliding track mechanism 353, and then drive horizontal push 351 and line ball to push away reel 35 horizontal movement, when horizontal pushing pressure cylinder 354 pushes out slide 352, slide 352 drives horizontal push 351 and line ball to push away reel 35 horizontal movement, and make line ball push away reel 35 to draw close to longitudinal rotating disk 32, compress thus will be located in detonator the end of a thread therebetween, then under the driving of coiling motor 33, longitudinal rotating disk 32 and wrapping post thereon 34, line ball push away reel 35 and jointly rotate, and start coiling; After treating coiling, the strapping device 4 relative with around winding apparatus 3 moves, it is connected with wrapping post 34, two of which wrapping post 34 moves at air cylinder driven Xia Xiang center, making detonator volume somewhat lax, meanwhile, line ball pushes away reel 35 under the drive of horizontal pushing pressure cylinder 354 and horizontal push 351, being pushed to strapping device 4 by detonator volume, the strapping tape mechanism of strapping device 4 carries out strapping tape operation simultaneously; Simultaneously, before pushing away volume, detonator is cut off by the cutting-off device for detonators 5 around winding apparatus 3 front, row is involved in along with pushing away, afterbody the end of a thread of detonator volume is along with on the station moving to sealing device for labeling 6, utilize ultrasonic bonding and the mode of pressure sum, label application makes afterbody the end of a thread seal on afterbody the end of a thread simultaneously; After completing strapping tape, sealing labeling, the mechanical hand of strapping device 4 and engaging column are moved rearwards by returning again original position, and the automatic discharging opening a33 from below of detonator volume tied up falls, and completes the strapping tape of a volume detonator, sealing labelling operation.
Such as Fig. 8, shown in Fig. 9, described strapping device 4 includes and the second longitudinal substrate 41 of the first opposing parallel layout of longitudinal substrate 31 around winding apparatus 3, the outside of the second longitudinal substrate 41 is provided with one by the removable horizontal mounting seat 42 of air cylinder driven, removable horizontal mounting seat 42 is installed by line slideway and track base, track base is horizontally fixed on the second longitudinal substrate 41, the inner end of described removable horizontal mounting seat 42 is provided with the engaging column 43 that several and on winding apparatus 3 wrapping post 34 is relative, the present embodiment is four engaging columns 43, each two up and down, relative with the fixed wrapping post 34 of four on winding apparatus 3, engaging column 43 is installed by the carrying out of easy support bar, supporting plate etc and is moved with removable horizontal mounting seat 42, before carrying out strapping tape, whole removable horizontal mounting seat 42 moves to around winding apparatus 3, make four engaging columns 43 thereon dock mutually with the end of four wrapping posts 34 to contact, then, two movable wrapping post 34 inward on winding apparatus 3, make detonator volume semi-coast, and simultaneously line ball pushes away reel 35 and pushed away on engaging column 43 by detonator volume, it is positioned at line ball and pushes away between reel 35 and the second longitudinal substrate 41, then carry out strapping tape step again. second longitudinal substrate 41 is provided with mean for the through hole that described engaging column 43 passes, the both sides up and down of described removable horizontal mounting seat 42 are separately installed with a set of strapping tape mechanism 44, and described strapping tape mechanism 44 includes the longitudinal wallboard 441 both perpendicular to the second longitudinal substrate 41 and removable horizontal mounting seat 42, the band conveying assembly 442 being arranged on longitudinal wallboard 441, band crooked assembly 443, band cutting assembly 444 and band and reverses assembly 445,Band conveying assembly 442 wherein has band conveying roller 4421, band frid 4422, band frid 4422 is provided with strap slot, band frid 4422 position is located relatively in detonator volume circle, namely upper and lower two bands respectively from detonator volume inner ring outside around, it is bent outwardly with band bend arm, rolling up a circle around detonator, making band is that horizontal " u "-shaped is wound on outside detonator volume, described band crooked assembly 443 includes the band bend arm 4431 being arranged on below band frid 4422, and the rear end of band bend arm 4431 is connected to crank linkage driving system 4432 and curved band motor 4433, curved band motor 4433 drives band bend arm 4431 by crank linkage driving system 4432, band bend arm 4431 front end is made upwards to hold up band, and walk around upwards rear, band frid 4422 front end, still further below rear operation, make band also first upwards rear, still further below rear bending, now, the head of band is positioned at band torsion assembly 445 place, described band cutting assembly 444 is arranged on the rear lower portion of band frid 4422, and namely cut-out band is at unsettled section of band frid 4422 rear, described band reverses assembly 445 and includes serpentine band torq 4451 and connect and drive the power transmission shaft 4452 of serpentine band torq 4451, the band driving this power transmission shaft 4452 reverses motor 4453 (by timing belt pulley mechanism driving), serpentine band torq 4451 is arranged on the end of power transmission shaft 4452, power transmission shaft 4452 is arranged on longitudinal wallboard 441 by power transmission shaft mounting seat 4454, and in the inner side of serpentine band torq 4451, the peripheral sheathed sleeve 4455 in the end of power transmission shaft 4452, this sleeve 4455 is radially provided with a pair blocking arm 4456, outer top spring 4457 it is provided with between blocking arm 4456 and power transmission shaft mounting seat 4454, band reverses the operation principle of assembly 445: when non-duty, serpentine band torq 4451, blocking arm 4456 are substantially the level of state, it is positioned at the top of band tail end, and band tail end extends to the rear of serpentine band torq 4451 and blocking arm 4456, the head end of band also extends to the back upper place of serpentine band torq 4451 and blocking arm 4456 through bending simultaneously, during work, band reverses motor 4453 and rotates, power transmission shaft 4452 is made to rotate by timing belt pulley transmission, serpentine band torq 4451 is driven to rotate, now blocking arm 4456 rotates simultaneously, the two ends of band can be clipped between itself and blocking arm 4456 and clamp by serpentine band torq 4451 respectively, after continuing to rotate a few, band two ends will be intertwined mutually, and end gradually disengages serpentine band torq 4451 and blocking arm 4456, simultaneously complete upper and lower two bands and tie up, after completing, serpentine band torq 4451 reverses reversion certain angle under the driving of motor 4453 at band, serpentine band torq 4451 and blocking arm 4456 is made to unclamp the band termination clamped, then whole strapping device 4 resets under removable horizontal mounting seat 42 drives, and serpentine band torq 4451 also resets under the control of power transmission shaft 4452 and torsion motor 4453. in the present invention, employing Liang Zu strapping tape mechanism 44 carries out strapping tape operation simultaneously, make detonator volume have two bands to tie up simultaneously, strengthen stability and fastness that detonator volume is tied up and strapping tape mechanism of the present invention design uniqueness further, the speed of service is fast, and efficiency is high.
Being also equipped with a pair pin cylinder 45 on front side of the top of described second longitudinal substrate 41, the push rod of pin cylinder 45 is downwards (or connecting downward pin on push rod). the effect of this pin cylinder 45 is: the line ball around winding apparatus 3 push away reel 35 by detonator volume push to engaging column 43 after, line ball returns after pushing away reel 35 time delay certain time, when line ball pushes away after reel 35 leaves engaging column 43, the push rod of pin cylinder 45 extends downwardly from, keep off and push away between reel 35 at detonator volume and line ball, treat that detonator has rolled up strapping tape, after sealing labelling operation, engaging column 43 and strapping tape mechanism 44 retract original position with removable horizontal mounting seat 42, detonator volume will fall automatically, in dropping process, the wrapping post 34 that the pin of pin cylinder 45 is possible to prevent detonator curly hair life to offset and pushes away on reel 35 with line ball interferes, if interfering detonator volume to be likely to hang on wrapping post 34, affect follow-up coiling operation, therefore, pin cylinder 45 may insure that detonator volume falls smoothly, makes follow-up coiling operation properly functioning.
As shown in figure 13, described sealing device for labeling 6 includes the ultrasonic welding institution 61 being fixedly mounted on cutting-off device for detonators 5 side and is positioned at the welding bench 62 below ultrasonic welding institution 61, the top of described welding bench 62 have the plumb joint 611 with ultrasonic welding institution 61 just to welding base 621, the downside of welding bench 62 is connected to pushing and withstanding cylinder 63, and pushing and withstanding cylinder 63 is arranged on the 3rd board a3 by supporting plate, and on welding bench 62, the side of welding base 621 be interval with label transmission mechanism 622, label shears 623 it is provided with between label transmission mechanism 622 and welding base 621, this label shears 623 upwards links with welding bench, carries out label and cut off action while being namely pushed up. after detonator is cut off by cutting-off device for detonators 5, the thread end clamp 51 that cutting-off device for detonators 5 clamps detonator termination unclamps, and detonator termination promotes along with detonator volume is pushed away reel 34 by line ball and moves on the welding base 621 of welding bench 62, before detonator termination moves on welding base 621, label has been transferred on welding base 621 by label transmission mechanism 622, detonator termination is positioned at the top of label, then, whole welding bench 62 moves upward under the effect of bottom pushing and withstanding cylinder 63, welding base 621 and label thereon, detonator termination also moves upward and inconsistent with the plumb joint 611 of ultrasonic welding institution 61, under the effect of ultrasonic welding institution 611, the inwall phase-contact surface fusing of detonator termination makes port close, detonator and label contact surface also melt so as to bond with label simultaneously, after completing sealing and labelling, pushing and withstanding cylinder 63 resets downwards, the plumb joint 611 of welding base 621 and ultrasonic welding institution 61 separates, detonator termination falls together along with the detonator volume tied up, complete the production of a detonator volume. in sealing device for labeling of the present invention, label to welding base 621, can transmit label without waiting detonator termination to move to by transmission in advance again when detonator coiling on welding base, it is possible to saves the time.
Certainly, in the present invention, strapping device 4 also includes the parts such as band volume, and sealing device for labeling 6 also has the parts such as label roll, and whole equipment is additionally provided with alarm etc., and these are all the ordinary skill in the art, therefore not shown, also repeat no more at this.
In sum, in the present invention, buffer unit can cushion, accumulate greater length of detonator, and by photoelectric sensor and traction apparatus, realize coordinated signals around winding apparatus, strapping device etc., dynamic cushion task mates with the hauling speed of traction apparatus, controls the speed of service around winding apparatus, strapping device etc. according to the buffering situation of detonator, it is achieved variable-frequency and variable-speed controls, high and low shift speed is arranged in pairs or groups, and is more suitable for needs of production.And, in the present invention, strapping tape station and sealing and labelling station position flush, strapping tape operation and sealing and labelling operation can carry out simultaneously, improve overall operation efficiency further, thus improving production efficiency. It addition, the full-automatic handle winding machine complete machine of the present invention is divided into three boards, the assembling between assembling and the board of board upper-part is more convenient flexibly comparatively speaking, and the structural design of board simplifies more.
Claims (8)
1. the full-automatic handle winding machine of detonator, it is characterized in that: this full-automatic handle winding machine include buffer unit, fixed length wire-sending device, around winding apparatus, strapping device, wherein, buffer unit, fixed length wire-sending device are arranged along the detonator direction of motion, positioned opposite around winding apparatus and strapping device, detonator supplied materials is axially located around between winding apparatus and strapping device, around being connected with discharging opening between winding apparatus and strapping device, fixed length wire-sending device and between winding apparatus place be provided with cutting-off device for detonators, in the side of cutting-off device for detonators, the side that is positioned at strapping device be provided with sealing device for labeling, described buffer unit includes a bumper bracket, bumper bracket is provided with array Der Laengslenker, often group Der Laengslenker is provided with slide block, movable pulley is installed outside slide block, on the upper side frame of bumper bracket, between adjacent sets Der Laengslenker and the outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor, the output shaft of each fixed pulley drive motor is respectively mounted a fixed pulley, described fixed pulley and movable pulley are axially along horizontal direction, fixed pulley and movable pulley sidewall offer detonator groove, and each fixed pulley, the both sides of movable pulley are equipped with a pair detonator limited post, on described bumper bracket, often organize Der Laengslenker two ends up and down inside be respectively equipped with photoelectric sensor.
2. the full-automatic handle winding machine of detonator according to claim 1, it is characterised in that: being additionally provided with a traction apparatus before buffer unit, this traction apparatus is arranged on the first board, it is possible to independent adjust position and and buffer unit between distance, space; Described buffer unit, fixed length wire-sending device are arranged on the second board, are arranged on the 3rd board around winding apparatus, strapping device and cutting-off device for detonators, sealing device for labeling; Second board bottom is provided with electric box, and the 3rd board is arranged over touching display screen, and the 3rd board is provided with and can have an X-rayed casing.
3. the full-automatic handle winding machine of detonator according to claim 1, it is characterized in that: described fixed length wire-sending device includes a longitudinal carrier plate, the back side of longitudinal carrier plate is separately installed with a length-counted device and line sending motor, longitudinal carrier plate front be then provided with respectively with the long guide wheel of the meter that length-counted device and line sending motor are connected and line sending guide wheel, and the top counting long guide wheel and line sending guide wheel further respectively has a fabric wheel, described fabric wheel is respectively through fabric wheel support, fabric wheel support guide and fabric wheel support guide seat are installed, wherein fabric wheel guide rod seat is fixed on longitudinal carrier plate, fabric wheel spring it is provided with between fabric wheel support and fabric wheel guide rod seat, fabric wheel spring housing is peripheral at fabric wheel guide rod, wherein, the fabric wheel guide rod above line sending guide wheel being also associated with line ball and regulates cylinder, line ball regulates the push rod of cylinder and is connected with fabric wheel guide rod seat, outlet direction in the front of longitudinal carrier plate, line sending guide wheel is also equipped with a detonator testing agency.
4. the full-automatic handle winding machine of detonator according to claim 1, it is characterized in that: described the first longitudinal substrate including around winding apparatus be arrangeding in parallel with detonator traffic direction, the outside of this first longitudinal substrate is provided with longitudinal rotating disk, and longitudinal rotating disk has the flat hollow rotating shaft being arranged on the first longitudinal substrate;The outside of the first longitudinal substrate is provided with coiling motor, and the output shaft of coiling motor is through the first longitudinal substrate and is driven flat hollow rotating shaft and longitudinal rotating disk by synchronous pulley driving mechanism; Described longitudinal rotating disk lateral surface is provided with several wrapping post in the horizontal direction, separately sets a line ball and pushes away reel, and this line ball pushes away and is provided with mean for through hole that wrapping post is transmitted through on reel and is set on wrapping post, parallel with longitudinal rotating disk and with longitudinal turntable rotation; Described line ball pushes away the horizontal push rotary movable that the center of reel is located in flat hollow rotating shaft with and is connected, the outer end of described horizontal push is connected to a slide, described slide is arranged on the outside of the first longitudinal substrate by sliding track mechanism, being also equipped with a horizontal pushing pressure cylinder on the first longitudinal substrate, above slide, the push rod of this horizontal pushing pressure cylinder is connected with described slide.
5. the full-automatic handle winding machine of detonator according to claim 4, it is characterized in that: in the wrapping post on described longitudinal rotating disk, piece wrapping post of at least a part of which is packaged type, and the bottom of this wrapping post is connected with the movable block being arranged on longitudinal rotating disk, and movable block is also associated with back-moving spring; Longitudinal rotating disk and line ball push away and are provided with mean for the radial slot that this wrapping post is movable on reel; Being also equipped with wrapping post driving cylinder on described first longitudinal substrate, between the first longitudinal substrate and longitudinal rotating disk, the push rod of this wrapping post driving cylinder is relative with described movable block position; Described line ball pushes away and is further opened with two notch parts dodging strapping tape mechanical hand on reel.
6. the full-automatic handle winding machine of detonator according to claim 1, it is characterized in that: described strapping device includes and the second longitudinal substrate of the first opposing parallel layout of longitudinal substrate around winding apparatus, the outside of the second longitudinal substrate is provided with one by the removable horizontal mounting seat of air cylinder driven, the inner end of described removable horizontal mounting seat is provided with the engaging column that several and on winding apparatus wrapping post is relative, and the second longitudinal substrate is provided with mean for the through hole that described engaging column passes; The both sides up and down of described removable horizontal mounting seat are separately installed with a set of strapping tape mechanism, and described strapping tape mechanism includes the longitudinal wallboard both perpendicular to the second longitudinal substrate and removable horizontal mounting seat, the band conveying assembly being arranged on longitudinal wallboard, band crooked assembly, band cutting assembly and band and reverses assembly; Wherein having band conveying roller, band frid in band conveying assembly, band frid is provided with strap slot; Band crooked assembly includes the band bend arm being arranged on below band frid, and the rear end of band bend arm is connected to crank linkage driving system and curved band motor; Described band cutting assembly is arranged on the rear lower portion of band frid; Described band reverses assembly and includes serpentine band torq and connection and drive the power transmission shaft of serpentine band torq, drive the band of this power transmission shaft to reverse motor, serpentine band torq is arranged on the end of power transmission shaft, power transmission shaft is arranged on longitudinal wallboard by power transmission shaft mounting seat, and in the inner side of serpentine band torq, the peripheral sheathed sleeve in the end of power transmission shaft, this sleeve is radially provided with a pair blocking arm, is provided with outer top spring between blocking arm and power transmission shaft mounting seat.
7. the full-automatic handle winding machine of detonator according to claim 6, it is characterised in that: being also equipped with a pair pin cylinder on front side of the top of described second longitudinal substrate, the push rod of pin cylinder is downward.
8. the full-automatic handle winding machine of detonator according to claim 1, it is characterized in that: described sealing device for labeling includes being fixedly mounted on the ultrasonic welding institution of cutting-off device for detonators side and is positioned at the welding bench below ultrasonic welding institution, the top of described welding bench have the plumb joint with ultrasonic welding institution just to welding base, the downside of welding bench is connected to pushing and withstanding cylinder, and on welding bench, the side of welding base be interval with label transmission mechanism, between label transmission mechanism and welding base, be provided with label shears.
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| CN201410820695.8A CN104494893B (en) | 2014-12-23 | 2014-12-23 | A kind of full-automatic handle winding machine of detonator |
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| CN201410820695.8A CN104494893B (en) | 2014-12-23 | 2014-12-23 | A kind of full-automatic handle winding machine of detonator |
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| CN104494893A CN104494893A (en) | 2015-04-08 |
| CN104494893B true CN104494893B (en) | 2016-06-08 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105133406B (en) * | 2015-08-11 | 2018-04-10 | 徐州恒辉编织机械有限公司 | A kind of small cable forming machine |
| CN105858327A (en) * | 2016-06-17 | 2016-08-17 | 哈尔滨工业大学 | Wire feeding and storing device of detonator tube |
| CN106240890B (en) * | 2016-08-31 | 2018-08-21 | 中山市索尼格自动化机械设备有限公司 | A kind of coil binding method and the full-automatic coil knot installation for implementing this method |
| CN106428844B (en) * | 2016-12-06 | 2019-02-19 | 广东明华机械有限公司 | A kind of full-automatic sealing labeling of detonator draws a machine |
| CN106516878B (en) * | 2016-12-15 | 2023-10-31 | 深圳市创者自动化科技有限公司 | Detonating tube collecting machine |
| CN106809696B (en) * | 2017-02-20 | 2019-01-08 | 林城宇 | A kind of optical cable automatic wrapping machine |
| CN108736383B (en) * | 2017-04-20 | 2020-08-28 | 大族激光科技产业集团股份有限公司 | Laser wire stripping device |
| CN107309367B (en) * | 2017-07-28 | 2019-04-16 | 中国科学院沈阳自动化研究所 | A kind of fixed length wire wind |
| CN111005167A (en) * | 2019-12-18 | 2020-04-14 | 周琦 | Active thread feeding device and active thread feeding method of embroidery machine |
| CN111186719A (en) * | 2020-03-06 | 2020-05-22 | 江苏巨弘捆带制造有限公司 | Strap reciprocating type winding machine and using method thereof |
| CN112429592B (en) * | 2020-11-16 | 2021-06-08 | 英沃德智能科技(苏州)有限公司 | Automatic winding production device of disposable extension tube |
| CN112389718A (en) * | 2020-11-27 | 2021-02-23 | 深圳市锐巽自动化设备有限公司 | Electronic detonator demoulding equipment |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI57563C (en) * | 1979-01-04 | 1980-09-10 | Allstrap Ab Oy | BANDNINGSMASKIN |
| CN2775596Y (en) * | 2005-02-01 | 2006-04-26 | 西安庆华民用爆破器材有限责任公司 | Inserting winding handle winder for detonating tube seal |
| CN101245978A (en) * | 2007-02-14 | 2008-08-20 | 柳昶明 | Detonator manufacturing technique and equipment |
| CN102557846B (en) * | 2012-01-10 | 2014-01-29 | 煤炭科学研究总院爆破技术研究所 | Automatic segmentation sealing and bundling device for plastic detonating tubes |
| CN202951799U (en) * | 2012-11-30 | 2013-05-29 | 慈溪市宏晟机械设备有限公司 | Automatic lightning protection pipe forming machine |
| CN204473220U (en) * | 2014-12-23 | 2015-07-15 | 东莞市凝科自动化设备有限公司 | A kind of exploding pipe full automaticity handle winding machine |
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