CN108736383B - Laser wire stripping device - Google Patents
Laser wire stripping device Download PDFInfo
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- CN108736383B CN108736383B CN201710259665.8A CN201710259665A CN108736383B CN 108736383 B CN108736383 B CN 108736383B CN 201710259665 A CN201710259665 A CN 201710259665A CN 108736383 B CN108736383 B CN 108736383B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1275—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat
- H02G1/128—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat using radiant energy, e.g. a laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
- B23K26/046—Automatically focusing the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
本发明公开了一种激光剥线装置,涉及激光剥线加工领域。所述装置包括放线架、整线机构、送夹机构、裁切机构、激光剥线机、收线机构以及底座;其中,所述整线机构、送夹机构、裁切机构、激光剥线机及收料机构按所述装置的走线方向依次安装于所述底座上;所述整线机构用于整理所述放线架输出的线材并输送到所述送夹机构;所述送夹机构将线材输送至所述裁切机构,并为裁切提供合适的线材张力;所述激光剥线机用于对所述线材进行剥线处理;所述收料机构用于收取剥线处理后的线材。本发明实现了放线、剥线和裁切的一体化和自动化,提高了生产效率,同时通过装置对线材的裁切尺寸的精确把握,进一步提升了产品的整体质量。
The invention discloses a laser wire stripping device, which relates to the field of laser wire stripping processing. The device includes a pay-off frame, a wire-aligning mechanism, a clip-feeding mechanism, a cutting mechanism, a laser wire stripper, a wire take-up mechanism and a base; wherein the wire-aligning mechanism, the clip-feeding mechanism, the cutting mechanism, the laser wire stripping mechanism The machine and the receiving mechanism are installed on the base in sequence according to the wiring direction of the device; the line-aligning mechanism is used to sort out the wires output by the pay-off rack and transport them to the clip-feeding mechanism; the clip-feeding mechanism The mechanism transports the wire to the cutting mechanism and provides suitable wire tension for cutting; the laser wire stripping machine is used for stripping the wire; the receiving mechanism is used to collect the stripped wire. 's wire. The invention realizes the integration and automation of pay-off, stripping and cutting, improves production efficiency, and at the same time, the overall quality of the product is further improved by accurately grasping the cutting size of the wire by the device.
Description
技术领域technical field
本发明涉及激光剥线加工领域,特别涉及一种激光剥线装置。The invention relates to the field of laser wire stripping processing, in particular to a laser wire stripping device.
背景技术Background technique
由于激光的优越性能,在现代工业中,将激光运用于剥线产业中也是越来越频繁,一般的激光剥线设备在剥线过程中,都是通过人工来实现上料和下料的,这样就使得加工缓慢,效率低,且由于人工无法保证每次上料位置的一致性,这样就可能导致最后加工得到产品的尺寸大小不一致,所得产品无法达到预期的效果。Due to the superior performance of the laser, in the modern industry, the application of the laser in the wire stripping industry is becoming more and more frequent. The general laser wire stripping equipment is manually loaded and unloaded during the wire stripping process. In this way, the processing is slow and the efficiency is low, and because the manual cannot guarantee the consistency of the feeding position each time, the size of the final processed product may be inconsistent, and the obtained product cannot achieve the expected effect.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种能够自动完成上料、剥线、裁切和下料且生产效率高、产品质量高的产品的激光剥线装置,所述激光剥线装置的技术方案如下:In view of the deficiencies in the prior art, the purpose of the present invention is to provide a laser wire stripping device that can automatically complete feeding, wire stripping, cutting and unloading, and has high production efficiency and high product quality. The technical scheme of the line device is as follows:
一种激光剥线装置,其特征在于:包括放线架、整线机构、送夹机构、裁切机构、激光剥线机、收线机构以及底座;A laser wire stripping device, which is characterized in that it comprises a wire pay-off frame, a wire finishing mechanism, a clip feeding mechanism, a cutting mechanism, a laser wire stripping machine, a wire take-up mechanism and a base;
其中,所述整线机构、送夹机构、裁切机构、激光剥线机及收料机构按所述装置的走线方向依次安装于所述底座上;Wherein, the wire-aligning mechanism, the clip-feeding mechanism, the cutting mechanism, the laser wire stripping machine and the material-receiving mechanism are sequentially installed on the base according to the wiring direction of the device;
所述整线机构用于整理所述放线架输出的线材并输送到所述送夹机构;所述送夹机构将线材输送至所述裁切机构,并为裁切提供合适的线材张力;所述激光剥线机用于对所述线材进行剥线处理;所述收料机构用于收取剥线处理后的线材。The wire-aligning mechanism is used to sort out the wires output by the pay-off frame and deliver them to the clip feeding mechanism; the clip feeding mechanism transports the wires to the cutting mechanism and provides suitable wire tension for cutting; The laser wire stripping machine is used for stripping the wire; the receiving mechanism is used for receiving the stripped wire.
进一步的,所述放线架包括:机架、放线组件、缓冲轮组、集线轮组、导向轮组、压线轮组;所述放线组件、缓冲轮组、集线轮组、导向轮组、压线轮组安装于所述机架上;Further, the pay-off rack includes: a frame, a pay-off assembly, a buffer wheel set, a wire collection wheel set, a guide wheel set, and a wire pressure wheel set; the pay-off assembly, the buffer wheel set, the wire collection wheel set, The guide wheel group and the line pressing wheel group are installed on the frame;
其中,所述放线组件包括滚轮和第一电机,所述滚轮装设在所述第一电机的转动轴上;Wherein, the pay-off assembly includes a roller and a first motor, and the roller is mounted on the rotating shaft of the first motor;
所述缓冲轮组包括轮组安装支架、第一固定轮组、移动轮组以及感应器,所述移动轮组、第一固定轮组和所述感应器均安装于所述轮组安装支架上,且所述移动轮组和所述第一固定轮组的中心在同一轴线上,所述轮组安装支架上还设置有第一导轨,所述移动轮组沿所述第一导轨滑动;The buffer wheel set includes a wheel set mounting bracket, a first fixed wheel set, a moving wheel set and a sensor, and the moving wheel set, the first fixed wheel set and the sensor are all mounted on the wheel set mounting bracket , and the centers of the moving wheel set and the first fixed wheel set are on the same axis, the wheel set mounting bracket is also provided with a first guide rail, and the moving wheel set slides along the first guide rail;
所述第一电机驱动所述滚轮转动。The first motor drives the roller to rotate.
进一步的,所述放线架包括两组以上所述放线组件和所述缓冲轮组。Further, the pay-off frame includes two or more sets of the pay-off assemblies and the buffer wheel set.
进一步的,所述整线机构包括:整线轮组、可调轮组、第二固定轮组、导向孔组、上下调节组件、安装板、转接板以及整线底座;Further, the line alignment mechanism includes: a line alignment wheel group, an adjustable wheel group, a second fixed wheel group, a guide hole group, an upper and lower adjustment assembly, a mounting plate, an adapter plate, and a line alignment base;
其中,所述安装板通过所述转接板与所述整线底座相连,所述整线轮组和所述导向孔组分别固定设置于所述安装板的两端,所述第二固定轮组并列安装于所述安装板上;Wherein, the mounting plate is connected with the whole line base through the adapter plate, the whole line wheel group and the guide hole group are respectively fixed on both ends of the mounting plate, the second fixed wheel The groups are mounted side by side on the mounting plate;
所述上下调节组件安装于所述整线底座上,所述安装板上还设置有通孔,所述可调轮组的支撑部穿过所述通孔与所述上下调节组件相连。The up-and-down adjustment assembly is mounted on the entire line base, the mounting plate is further provided with a through hole, and the support portion of the adjustable wheel set is connected to the upper and lower adjustment assembly through the through hole.
进一步的,所述送夹机构包括:上夹紧块、下夹紧块、上气缸、下气缸、上横向安装板、竖向安装板、下横向安装板以及送夹底座;Further, the clip feeding mechanism includes: an upper clamping block, a lower clamping block, an upper cylinder, a lower cylinder, an upper lateral mounting plate, a vertical mounting plate, a lower lateral mounting plate and a clip feeding base;
其中,所述上横向安装板和所述下横向安装板分别与所述竖向安装板垂直相连,所述上气缸安装于所述上横向安装板上,所述下气缸设置于所述下横向安装板上;Wherein, the upper lateral mounting plate and the lower lateral mounting plate are respectively vertically connected to the vertical mounting plate, the upper cylinder is mounted on the upper lateral mounting plate, and the lower cylinder is arranged on the lower lateral mounting plate mounting plate;
所述送夹底座上沿走线方向设置有横向导轨,所述下横向安装板通过滑块与所述横向导轨滑动连接,所述竖向安装板上还设置有竖向导轨,所述上夹紧块和所述下夹紧块分别通过滑块与所述竖向导轨滑动连接。The clip feeding base is provided with a horizontal guide rail along the line direction, the lower horizontal mounting plate is slidably connected to the horizontal guide rail through a slider, and a vertical guide rail is also provided on the vertical mounting plate, and the upper clip The tightening block and the lower clamping block are respectively slidably connected to the vertical guide rail through sliding blocks.
进一步的,所述送夹机构还包括前推组件,所述前推组件分别与所述下横向安装板和所述竖向安装板固定连接。Further, the clip feeding mechanism further includes a forward push assembly, and the forward push assembly is respectively fixedly connected with the lower horizontal mounting plate and the vertical mounting plate.
进一步的,所述裁切机构包括:反装气缸、切刀、线材定位块、切刀安装板、螺杆;Further, the cutting mechanism includes: a reverse-installed cylinder, a cutter, a wire positioning block, a cutter mounting plate, and a screw;
其中,所述线材定位块上设置有切刀槽、竖向通孔和横向通孔,所述横向通孔与所述切刀槽配合设置,所述反装气缸与所述切刀安装板通过所述螺杆相连,所述螺杆穿过所述竖向通孔,所述切刀装设在所述切刀安装板的一侧。Wherein, the wire positioning block is provided with a cutter slot, a vertical through hole and a transverse through hole, the transverse through hole is arranged in cooperation with the cutter slot, and the reversing cylinder passes through the cutter mounting plate. The screws are connected, the screws pass through the vertical through holes, and the cutter is installed on one side of the cutter mounting plate.
进一步的,所述激光剥线机包括:焦距调节机构、上激光组件和下激光组件;Further, the laser wire stripping machine includes: a focal length adjustment mechanism, an upper laser assembly and a lower laser assembly;
其中,所述上激光组件和所述下激光组件并列设置于所述焦距调节机构上。Wherein, the upper laser assembly and the lower laser assembly are arranged on the focal length adjusting mechanism in parallel.
进一步的,所述收线机构包括:机械臂、气缸安装板、夹爪气缸、夹爪组件和收料槽;Further, the wire take-up mechanism includes: a mechanical arm, a cylinder mounting plate, a clamping jaw cylinder, a clamping jaw assembly and a receiving chute;
其中,所述夹爪气缸通过所述气缸安装板与所述机械臂相连,所述夹爪组件与所述夹爪气缸相连,所述收料槽设置于所述夹爪组件的正下方。Wherein, the clamping jaw cylinder is connected with the mechanical arm through the cylinder mounting plate, the clamping jaw assembly is connected with the clamping jaw cylinder, and the material receiving slot is arranged directly below the clamping jaw assembly.
进一步的,所述夹爪组件还包括:第一夹爪安装板、第二夹爪安装板、第一夹爪、第二夹爪以及导柱;Further, the clamping jaw assembly further comprises: a first clamping jaw mounting plate, a second clamping jaw mounting plate, a first clamping jaw, a second clamping jaw and a guide post;
其中,所述第一夹爪与所述第一夹爪安装板固定相连,所述第二夹爪与所述第二夹爪安装板相连,所述第一夹爪安装板通过所述导柱与所述第二夹爪安装板相连。The first jaw is fixedly connected to the first jaw mounting plate, the second jaw is connected to the second jaw mounting plate, and the first jaw mounting plate passes through the guide post connected with the second jaw mounting plate.
本发明提供了一种激光剥线装置,所述装置通过所述放线架能够根据感应器实现线材的出线速度,并确定出线的方向,所述整线机构可对线材进行位置和方向的整理,所述送夹机构将整理好的线材传送到裁切机构和激光剥线机对线材进行裁切和剥线处理,所述收线机构对线材进行抓线并定位线材的精确位置,并完成最后的收取操作,实现了放线、剥线和裁切的一体化和自动化,提高了生产效率,同时通过装置对线材的裁切尺寸的精确把握,进一步提升了产品的整体质量。The invention provides a laser wire stripping device. The device can realize the wire outlet speed of the wire according to the sensor and determine the wire outlet direction through the wire pay-off frame, and the wire alignment mechanism can arrange the position and direction of the wire. , the clip feeding mechanism transmits the sorted wire to the cutting mechanism and the laser wire stripper to cut and strip the wire, and the wire take-up mechanism grabs the wire and locates the exact position of the wire, and completes the process. The final collection operation realizes the integration and automation of pay-off, stripping and cutting, which improves the production efficiency. At the same time, the device can accurately grasp the cutting size of the wire, which further improves the overall quality of the product.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的方案,下面将对实施例或现有技术描述中所需要使用的附图作一个简单介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the present invention or the solutions in the prior art more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are of the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例中激光剥线装置的结构组成示意图;FIG. 1 is a schematic structural diagram of a laser wire stripping device in an embodiment of the present invention;
图2为本发明实施例中放线架的结构示意图;Fig. 2 is the structural representation of the pay-off rack in the embodiment of the present invention;
图3为本发明实施例中整线机构的结构示意图;FIG. 3 is a schematic structural diagram of a line-aligning mechanism in an embodiment of the present invention;
图4为本发明实施例中送夹机构的结构示意图;4 is a schematic structural diagram of a clip feeding mechanism in an embodiment of the present invention;
图5为本发明实施例中裁切机构的结构示意图;5 is a schematic structural diagram of a cutting mechanism in an embodiment of the present invention;
图6为本发明实施例中激光剥线机的结构示意图;6 is a schematic structural diagram of a laser wire stripping machine in an embodiment of the present invention;
图7为本发明实施例中收料机构的结构示意图;7 is a schematic structural diagram of a receiving mechanism in an embodiment of the present invention;
图8为本发明实施例中夹爪组件的结构示意图。FIG. 8 is a schematic structural diagram of a clamping jaw assembly in an embodiment of the present invention.
附图标记说明:1-放线架、11-机架、12-放线组件、121-滚轮、122-第一电机、13-缓冲轮组、131-轮组安装支架、132-第一固定轮组、133-移动轮组、14-集线轮组、15-导向轮组、16-压线轮组、2-整线机构、21-整线轮组、22-可调轮组、23-第二固定轮组、24-导向孔组、25-上下调节组件、26-安装板、27-转接板、28-整线底座、3-送夹机构、31-上夹紧块、311-第一凹槽、32-下夹紧块、321-第二凹槽、33-上气缸、331-第一丝杆、34-下气缸、341-第二丝杆、35-前推组件、36-上横向安装板、37-竖向安装板、38-下横向安装板、39-送夹底座、4-裁切机构、41-反装气缸、42-切刀、43-线材定位块、431-切刀槽、44-切刀安装板、45-螺杆、5-激光剥线机、51-焦距调节机构、52-上激光组件、521-上激光头、53-下激光组件、531-下激光头、6-收料机构、61-机械臂、62-气缸安装板、63-夹爪气缸、64-夹爪组件、641-第一夹爪安装板、642-第二夹爪安装板、643-第一夹爪、644-第二夹爪、645-导柱、65-收料槽、7-底座。Description of reference numerals: 1- pay-off frame, 11- frame, 12- pay-off assembly, 121- roller, 122- first motor, 13- buffer wheel set, 131- wheel set mounting bracket, 132- first fixing Wheel set, 133-moving wheel set, 14-line wheel set, 15-guide wheel set, 16-line pressing wheel set, 2-line adjustment mechanism, 21-line wheel set, 22-adjustable wheel set, 23 -Second fixed wheel set, 24-Guide hole set, 25-Up and down adjustment components, 26-Installation plate, 27-Adapter plate, 28-Complete line base, 3-Clamp feeding mechanism, 31-Upper clamping block, 311 -1st groove, 32-lower clamping block, 321-second groove, 33-upper cylinder, 331-first screw rod, 34-lower cylinder, 341-second screw rod, 35-forward push assembly, 36-upper horizontal mounting plate, 37-vertical mounting plate, 38-lower horizontal mounting plate, 39-clamp base, 4-cutting mechanism, 41-reverse cylinder, 42-cutter, 43-wire positioning block, 431- Cutter groove, 44- Cutter mounting plate, 45- Screw rod, 5- Laser wire stripper, 51- Focus adjustment mechanism, 52- Upper laser assembly, 521- Upper laser head, 53- Lower laser assembly, 531- Lower Laser Head, 6-Receiving Mechanism, 61-Robot Arm, 62-Cylinder Mounting Plate, 63-Gripper Cylinder, 64-Gripper Assembly, 641-First Gripper Mounting Plate, 642-Second Gripper Mounting Plate , 643-first jaw, 644-second jaw, 645-guide post, 65-receiving chute, 7-base.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其他步骤或单元。In order for those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. The terms "first", "second" and the like in the description and claims of the present invention and the above drawings are used to distinguish different objects, rather than to describe a specific order. Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally also includes For other steps or units inherent to these processes, methods, products or devices.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor a separate or alternative embodiment that is mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
参阅图1,图示为本发明实施例提供的一种激光剥线设备,所述设备包括放线架1、整线机构2、送夹机构3、裁切机构4、激光剥线机5、收线机构6及底座7;其中,所述底座7设置在所述放线架1出线方向的一侧,所述整线机构2、送夹机构3、裁切机构4、激光剥线机5和收线机构6按照所述装置的走线方向依次设置在所述底座7上,使得所述放线架1的出线口与所述整线机构2、送夹机构3、裁切机构4、激光剥线机5以及收线机构6的进线口和出线口共轴;装置工作时,所述整线机构2用于整理所述放线架1输出的线材并输送到所述送夹机构3,所述送夹机构3将线材输送至所述裁切机构4,并和裁切机构4共同作用为裁切提供合适的线材张力;所述激光剥线机5用于对所述线材进行剥线处理;所述收料机构6用于收取剥线处理后的线材。Referring to FIG. 1, it is shown a laser wire stripping device provided by an embodiment of the present invention. The device includes a pay-off
参阅图2,在本发明实施例中,所述放线架1具体包括机架11、放线组件12、缓冲轮组13、集线轮组14、导向轮组15以及压线轮组16,所述放线组件12、缓冲轮组13、集线轮组14、导向轮组15以及压线轮组16均安装于所述机架11上;Referring to FIG. 2, in the embodiment of the present invention, the pay-
在本发明实施例中,所述放线组件12和缓冲轮组13配合设置,其中,所述放线组件12包括滚轮121和第一电机122,所述第一电机122用于驱动所述滚轮121转动,所述滚轮121用于放置线材;所述缓冲轮组13包括轮组安装支架131、第一固定轮组132和移动轮组133,所述第一固定轮组132与所述移动轮组133安装于所述轮组安装支架131上,且所述第一固定轮组132和所述移动轮组133的中心在同一垂直线上,所述轮组安装支架131上还设置有第一导轨,所述移动轮组133可在所述第一导轨上下移动,在本发明实施例中,所述缓冲轮组13上还设置有感应器,所述感应器安装于所述轮组安装支架131上,当所述移动轮组133在所述第一导轨上移动时,所述感应器可根据所述移动轮组133在所述第一导轨上的位置来判断所述滚轮121上的线材是否已完全放完。In the embodiment of the present invention, the pay-
当放线架1工作时,所述放线组件12中的所述第一电机122驱动所述滚轮121转动,线材依次通过所述缓冲轮组13、集线轮组14、导向轮组15和压线轮组16后进入所述整线机构2,所述集线轮组14可将每一根通过所述放线组件12和所述缓冲轮组13过来的线材均匀排列,从而保证了线材可以顺利通过所述导向轮组15和所述压线轮组16,导向轮组15使得线材可按照预设的方向传递,压线轮组16可压紧线材,使得线材进入整线机构2时更容易、准确,实现线材加工过程中的自动性和流畅性,提升了加工效率,同时,在轮组安装支架131上设置的感应器可实现放线架1的自动放线,节约了人工成本。When the pay-
可选的,在本发明实施例中,在所述支架11上设置有多组所述放线组件12和所述缓冲轮组13,每组所述放线组件12和所述缓冲轮组13释放的线材在所述集线轮组14处汇集,再经过导向轮组15、压线轮组16后进入所述整线机构2,如此实现了放线架1可同时放出多根线材,对多根线材同时进行剥线操作,提高了效率;在本实施例中,支架11上设置有10组所述放线组件12和缓冲轮组13,即放线架1可同时放出10根线材,实现对10根线材同时进行加工。Optionally, in this embodiment of the present invention, a plurality of sets of the pay-off
参阅图3,在本发明实施例中,所述整线机构2包括整线轮组21、可调轮组22、第二固定轮组23、导向孔组24、上下调节组件25、安装板26、转接板27以及整线底座28,所述整线轮组21将从所述放线架1上传递过来的线材有序地整理排列,然后依次通过所述可调轮组22、第二固定轮组25和所述导向孔组23;所述整线轮组21和所述导向孔组23分别安装于所述安装板26的两端,所述安装板26通过所述转接板27与所述整线底座28相连,且所述安装板26上还设置有通孔,所述可调轮组22的支撑部穿过所述通孔与所述上下调节组件25相连,通过所述上下调节组件25可调节所述可调轮组22与所述第二固定轮组23在垂直方向上的距离,以便所述整线机构2根据线材的尺寸大小进行适当的调整,从而实现所述整线机构2线材的整理更加合理,所述第二固定轮组23固定安装于所述安装板26上。Referring to FIG. 3 , in the embodiment of the present invention, the wire alignment mechanism 2 includes a wire alignment wheel set 21 , an adjustable wheel set 22 , a second fixed
可选的,在本发明实施例中,所述导向孔组23为并排设置在所述安装板26上的若干可供线材通过的圆柱体通孔,当然,在实际应用中,本发明并不对其形状进行限制和固定。Optionally, in the embodiment of the present invention, the
参阅图4,在本发明实施例中,所述送夹机构3包括上夹紧块31、下夹紧块32、上气缸33、下气缸34、上横向安装板36、竖向安装板37、下横向安装板38以及送夹底座39;4, in the embodiment of the present invention, the
其中,所述上横向安装板36和所述下横向安装板37分别与所述竖向安装板37垂直相连,所述上气缸33安装于所述上横向安装板36上,所述下气缸34安装于所述下横向安装板38上;进一步地,所述送夹底座39上沿走线方向设置有横向导轨(图未示),所述下横向安装板38通过滑块与所述横向导轨滑动连接;所述竖向安装板37上还设置有竖向导轨(图未示),所述上夹紧块31与所述下夹紧块32分别通过滑块与所述竖向导轨滑动连接;竖向安装板37上还设置有回弹部件(图未示),所述回弹部件用于上夹紧块31和下夹紧块32的复位;具体地,所述送夹机构3工作时,所述第一丝杆331推动上夹紧块31沿着竖向导轨向下移动,所述第二丝杆341推动下夹紧块32沿着竖向导轨向上移动,此时,通过所述上夹紧块31和所述下夹紧块32夹紧线材;完成夹紧后,第一丝杆331和第二丝杆341分别缩回到第一气缸33和第二气缸34中,上夹紧块31和下夹紧块32分别通过回弹部件在竖向导轨上回复到初始位置;Wherein, the upper
在本发明实施例中,所述上夹紧块31上还设置有第一凹槽311,所述上气缸33上设置的第一丝杆331与所述第一凹槽311相对应,且可活动地进出所述第一凹槽311,所述下夹紧块32上还设置有第二凹槽321,所述下气缸34上设置的第二丝杆341与所述第二凹槽321相对应,且可活动地进出所述第二凹槽321,当所述送夹机构3工作时,所述上气缸33带动所述第一丝杆331向下运动进入所述第一凹槽311,继而通过所述第一凹槽311推动所述上夹紧块31沿着所述竖向滑轨向下移动,同时,所述下气缸34带动所述第二丝杆341向上运动进入所述第二凹槽321,继而通过所述第二凹槽321推动所述下夹紧块32沿着所述竖向导轨向上移动,此时,通过所述上夹紧块31和所述下夹紧块32夹紧线材;完成夹紧后,第一丝杆331和第二丝杆341分别缩回到第一气缸33和第二气缸34中,此时,在回弹部件的作用下,上夹紧块31和下夹紧块32在所述竖向导轨上沿各自回复方向回复到各自的初始位置,在本实施例中,第一凹槽311和第二凹槽321起到分别固定第一丝杆331和第二丝杆341的作用,确保上夹紧块31和下夹紧块32的运动方向保持垂直。In the embodiment of the present invention, the
在本发明的其他可选实施例中,所述竖向安装板37上可不设置回弹部件,此时第一丝杆331和上夹紧块31固定连接(比如固定焊接),第二丝杆341和上夹紧块32固定连接,通过第一丝杆331和第二丝杆341分别带动上夹紧块31和下夹紧块32运动,实现夹线或者松线的操作。In other optional embodiments of the present invention, the vertical mounting
进一步地,所述送夹机构3还包括前推组件35,所述前推组件35分别与所述下横向安装板38和所述竖向安装板37固定相连,其中,所述前推组件35上还设置有气缸,当所述裁切机构4切割线材前,为保证上夹紧块31和下夹紧块32夹线时出现因为线材崩的太紧而将线材夹断的情况,通过所述气缸驱动所述前推组件35在所述横向导轨上向出线方向移动预设的合适距离,这样,在送夹机构3的作用下,既可以保证线材不被夹断,同时,保证了裁切机构4裁切线材时更加精准、快速。Further, the
参阅图5,在本发明实施例中,所述裁切机构4包括反装气缸41、切刀42、线材定位块43、切刀安装板44和螺杆45,所述反装气缸41通过所述螺杆45与所述切刀安装板44相连,所述切刀42装设在所述切刀安装板44一侧,在本实施例中,包括四个螺杆45,所述四个螺杆45的末端分别与所述切刀安装板44的四个边角相连,所述线材定位块43上设置有竖直方向上供所述螺杆45通过的竖向通孔,所述线材定位块43上还设置有供所述切刀42在竖直方向运动的切刀槽431和供线材通过所述裁切机构4的横向通孔,所述横向通孔位于所述线材定位块43的中间位置,与所述切刀槽431配合设置;在裁切机构4工作时,所述反装气缸41驱动所述螺杆45,带动所述切刀安装板44在竖直方向上移动,进而带动所述切刀42在切刀槽431中运动,按预设的尺寸对所述横向通孔中的线材进行裁切,在所述裁切机构4进行线材裁切的过程中,所述送夹机构3中所述上夹紧块31与所述下夹紧块32将线材夹紧,这样可使线材在裁切过程中绷紧,保证了裁切尺寸的精准性。Referring to FIG. 5 , in the embodiment of the present invention, the cutting mechanism 4 includes a reversing
参阅图6,在本发明实施例中,所述激光剥线机5包括焦距调节机构51、上激光组件52和下激光组件53;Referring to FIG. 6 , in the embodiment of the present invention, the laser
其中,所述焦距调节机构51上设置有上T型丝杆、下T型丝杆以及第二导轨,所述上激光组件52和所述下激光组件53通过滑块与所述第二导轨滑动连接,通过所述上T型丝杆可以调节所述上激光组件52在所述焦距调节机构51上的位置,通过所述下T型丝杆可以调节所述下激光组件53在所述焦距调节机构51上的位置,从而实现对激光焦距的调节,进而对线材进行剥线操作;在本发明的可选实施例中,所述上激光组件51的上激光头521和所述下激光组件52的下激光头531可设置为自动调焦组件,所述自动调焦组件上设置有电缸,通过所述电缸来达到运用所述自动调焦组件自动调焦的功能;可选的,在实际应用中,所述电缸也可以用电机或者其他电动装置代替。The focal
参阅图7,在本发明实施例中,所述收线机构6包括机械臂61、气缸安装板62、夹爪气缸63、夹爪组件64和收料槽65,所述夹爪气缸63通过所述气缸安装板62与所述机械臂61相连,所述夹爪气缸63驱动所述夹爪组件64对线材进行夹取,所述收料槽65设置于所述夹爪组件64的正下方,用于放置已经剥好的线材;Referring to FIG. 7 , in the embodiment of the present invention, the wire take-up
进一步参阅图8,在本发明实施例中,所述夹爪组件64还包括第一夹爪安装板641、第二夹爪安装板642、第一夹爪部件643、第二夹爪部件644以及导柱645,所述第一夹爪部件643与所述第一夹爪安装板641固定相连,所述第二夹爪部件644与所述第二夹爪安装板642固定相连,所述夹爪气缸63通过所述第一夹爪安装板641驱动所述导柱645,然后所述导柱645带动所述第二夹爪安装板642与所述第一夹爪安装板641相对移动,同时,所述第一夹爪安装板641带动所述第一夹爪643运动,所述第二夹爪安装板642带动所述第二夹爪644运动,使得所述第一夹爪643与所述第二夹爪644合并达到对线材的夹取和定位;可选的,在本发明实施例中,所述第一夹爪643和所述第二夹爪644均设置为V型形状。Further referring to FIG. 8 , in the embodiment of the present invention, the clamping
本发明所述装置通过所述放线架能够根据感应器实现线材的出线速度和时间,并确定出线的方向和秩序,所述整线机构可对线材进行位置和方向的整理,所述送夹机构将整理好的线材传送到裁切机构和激光剥线机对线材进行裁切和剥线处理,同时给裁切的线材提供裁切的合适绷紧度,所述收线机构对线材进行抓线并定位线材的精确位置,并完成最后的收取操作,实现了放线、剥线和裁切的一体化和自动化,提高了生产效率,同时通过装置对线材的裁切尺寸的精确把握,进一步提升了产品的整体质量。The device of the present invention can realize the wire outlet speed and time according to the sensor through the wire pay-off frame, and determine the direction and order of the wire outlet. The mechanism transmits the sorted wire to the cutting mechanism and the laser wire stripping machine for cutting and stripping the wire, and at the same time provides the cut wire with a suitable degree of tension for cutting, and the wire take-up mechanism grasps the wire. Wire and locate the precise position of the wire, and complete the final collection operation, realizing the integration and automation of pay-off, stripping and cutting, improving production efficiency, and at the same time, the device can accurately grasp the cutting size of the wire, further improving the overall quality of the product.
显然,以上所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,附图中给出了本发明的较佳实施例,但并不限制本发明的专利范围。本发明可以以许多不同的形式来实现,相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来而言,其依然可以对前述各具体实施方式所记载的技术方案进行修改,或者对其中部分技术特征进行等效替换。凡是利用本发明说明书及附图内容所做的等效结构,直接或间接运用在其他相关的技术领域,均同理在本发明专利保护范围之内。Obviously, the above-described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. The accompanying drawings show the preferred embodiments of the present invention, but do not limit the patent scope of the present invention. The present invention may be embodied in many different forms, rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure will be provided. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements for some of the technical features. . Any equivalent structures made by using the contents of the description and the accompanying drawings of the present invention, which are directly or indirectly applied in other related technical fields, are all within the protection scope of the patent of the present invention.
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