CN104494893A - Full-automatic winding machine of detonator tube - Google Patents
Full-automatic winding machine of detonator tube Download PDFInfo
- Publication number
- CN104494893A CN104494893A CN201410820695.8A CN201410820695A CN104494893A CN 104494893 A CN104494893 A CN 104494893A CN 201410820695 A CN201410820695 A CN 201410820695A CN 104494893 A CN104494893 A CN 104494893A
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- Prior art keywords
- longitudinal
- band
- strapping
- exploding pipe
- winding machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/81—Packaging machines
Abstract
The invention relates to a full-automatic winding machine of a detonator tube, which comprises a buffering device, a fixed-length wire feeding device, a rolling device and a tape strapping device, wherein the buffering device and the fixed-length wire feeding device are arranged in a movement direction of the detonator tube; the rolling device and the tape strapping device are arranged oppositely; an incoming material axial direction of the detonator tube is located between the rolling device and the tape strapping device; a discharge port is formed below a position between the rolling device and the tape strapping device; a detonator tube cut-off device is arranged between the fixed-length wire feeding device and the rolling device; and an end-capping and labeling device is arranged on the lateral side of the detonator tube cut-off device and located on one side of the tape strapping device.According to the machine, the buffering device can buffer and accumulate the longer detonator tube and better meets practical production requirements with high and low speeds.Furthermore, a strapping tape station is flush with an sealing and labeling station, a strapping tape task and a sealing and labeling task can be carried out simultaneously, and the operating efficiency of the complete machine is further improved.
Description
Technical field:
The invention belongs to mechanical equipment technical field, refer in particular to a kind of exploding pipe full automaticity handle winding machine.
Background technology:
Exploding pipe is a kind of hollow plastic pipeline for leading quick-fried detonator, is normally manufactured by extruding machine, traction machine etc., then carry out as required cutting off, coiling, tie up, sealing, the operation such as labeling, make the exploding pipe volume of volume one volume.The structure comparison variation of current exploding pipe handle winding machine on the market, such as number of patent application is 201010267236.3 disclosed " full-automatic plastic exploding pipe winding packers ", number of patent application is 200710065681.X disclosed " detonator manufacturing technique and equipment " etc., although they are all from achieving the automatic around handle of exploding pipe largely, tie up and the operation such as sealing labeling, but due to the structural arrangement of equipment, the reason of the aspects such as the structure composition of each functional entity, still there is larger problem in the production efficiency of this kind of production facilities and production stability, have much room for improvement.
Summary of the invention:
The object of the invention is to the above-mentioned weak point overcoming prior art, a kind of exploding pipe full automaticity handle winding machine is provided.
The technical scheme that the present invention realizes the employing of its object is: a kind of exploding pipe full automaticity handle winding machine, this full automaticity handle winding machine comprises shock absorber, fixed length wire-sending device, coiling device, strapping device, wherein, shock absorber, fixed length wire-sending device are arranged along exploding pipe sense of motion, coiling device and strapping device positioned opposite, exploding pipe supplied materials is axially between coiling device and strapping device, and between coiling device and strapping device, below is provided with discharging opening; Between fixed length wire-sending device and coiling device, place is provided with cutting-off device for detonators, and in the side of cutting-off device for detonators, the side that is positioned at strapping device is provided with sealing device for labeling.
In above-mentioned full automaticity handle winding machine, before shock absorber, be also provided with a draw gear, this draw gear is arranged on the first board, can independently adjust position and and shock absorber between distance, space; Described shock absorber, fixed length wire-sending device are arranged on the second board, and coiling device, strapping device and cutting-off device for detonators, sealing device for labeling are arranged on the 3rd board; Second board bottom is provided with electric box, is provided with touching display screen above the 3rd board, and the 3rd board is provided with and can has an X-rayed casing.
Specifically, described shock absorber comprises a buffer rack, buffer rack is provided with array Der Laengslenker, often organize on Der Laengslenker and slide block is installed, outside slide block, movable pulley is installed, on the upper side frame of buffer rack, between adjacent sets Der Laengslenker and the outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor, the output shaft of each fixed pulley drive motor installs a fixed pulley respectively, described fixed pulley and movable pulley are axially in the horizontal direction, fixed pulley and movable pulley sidewall offer exploding pipe groove, and each fixed pulley, the both sides of movable pulley are equipped with a pair exploding pipe limited post, on described buffer rack, often organize Der Laengslenker two ends up and down inside be respectively equipped with opto-electronic pickup.
Described fixed length wire-sending device comprises a longitudinal carrier plate, the back side of longitudinal carrier plate is separately installed with a length-counted device and line sending motor, longitudinal carrier plate front is then provided with the long guide wheel of meter and line sending guide wheel that are connected with length-counted device and line sending motor respectively, and the top of counting long guide wheel and line sending guide wheel is also respectively equipped with a fabric wheel, described fabric wheel is respectively by fabric wheel support, fabric wheel support guide and fabric wheel support guide seat are installed, wherein fabric wheel guide rod seat is fixed on longitudinal carrier plate, fabric wheel spring is provided with between fabric wheel support and fabric wheel guide rod seat, fabric wheel spring housing is peripheral at fabric wheel guide rod, wherein, the fabric wheel guide rod above line sending guide wheel is also connected with line ball adjusting cylinders, the push rod of line ball adjusting cylinders is connected with fabric wheel guide rod seat, in the front of longitudinal carrier plate, the outlet direction of line sending guide wheel is also provided with an exploding pipe testing agency.
Described Winder comprises the first longitudinal substrate be arranged in parallel with exploding pipe service direction, and the outside of this first longitudinal substrate is provided with longitudinal rotating disk, and longitudinal rotating disk has the flat hollow rotating shaft be arranged on the first longitudinal substrate; The outside of the first longitudinal substrate is provided with coiling motor, and the output shaft of coiling motor is through the first longitudinal substrate and by synchronous pulley driving mechanism driving flat hollow rotating shaft and longitudinal rotating disk; Described longitudinal rotating disk lateral surface is provided with several wrapping post in the horizontal direction, separately establishes a line ball to push away reel, and this line ball pushes away reel and is provided with the through hole that passed for wrapping post and is set on wrapping post, parallel with longitudinal rotating disk and with longitudinal turntable rotation; The center that described line ball pushes away reel is connected with a horizontal push rotary movable be located in flat hollow rotating shaft, the outer end of described horizontal push is connected with a slide, described slide is arranged on the outside of the first longitudinal substrate by sliding track mechanism, on the first longitudinal substrate, above slide, be also provided with a horizontal pushing pressure cylinder, the push rod of this horizontal pushing pressure cylinder is connected with described slide.
In wrapping post on described longitudinal rotating disk, wherein at least one wrapping post is packaged type, and the bottom of this wrapping post is connected with the movable block be arranged on longitudinal rotating disk, and movable block is also connected with retracing spring; Longitudinal rotating disk and line ball push away reel and are provided with the radial slot supplying this wrapping post activity; On described first longitudinal substrate, between the first longitudinal substrate and longitudinal rotating disk, be also provided with wrapping post drive cylinder, this wrapping post drives the push rod of cylinder relative with described movable block position; Described line ball pushes away on reel and also offers the notch part that two are dodged strapping manipulator.
Described strapping device comprises the second longitudinal substrate with the opposing parallel layout of the first longitudinal substrate of coiling device, the outside of the second longitudinal substrate is provided with one by the removable horizontal mount pad of air cylinder driven, the inner end of described removable horizontal mount pad is provided with several engaging column relative with the wrapping post on coiling device, and the second longitudinal substrate is provided with the through hole passed for described engaging column; The both sides up and down of described removable horizontal mount pad are separately installed with a set of strapping mechanism, and described strapping mechanism comprises reverses assembly perpendicular to the second longitudinal substrate and longitudinal wallboard of removable horizontal mount pad, the band conveying assembly be arranged on longitudinal wallboard, band crooked assembly, band cutting assembly and band simultaneously; Wherein have band conveying roller, band frid in band conveying assembly, band frid is provided with strap slot; Band crooked assembly comprises the band bend arm be arranged on below band frid, and the rear end of band bend arm is connected with crank linkage driving system and curved band motor; Described band cutting assembly is arranged on the rear lower portion of band frid; Described band reverses assembly and comprises serpentine band torq and connection and drive the transmission shaft of serpentine band torq, drive the band of this transmission shaft to reverse motor, serpentine band torq is arranged on the end of transmission shaft, transmission shaft is arranged on longitudinal wallboard by transmission shaft mount pad, and at the sheathed a set of cylinder in periphery, the end of the inner side of serpentine band torq, transmission shaft, this sleeve is radially provided with a pair blocking arm, is provided with outer top spring between blocking arm and transmission shaft mount pad.
On front side of the top of described second longitudinal substrate, be also provided with a pair pin cylinder, the push rod of pin cylinder is downward.
Described sealing device for labeling comprises the ultrasonic welding institution being fixedly mounted on cutting-off device for detonators side and the welding bench be positioned at below ultrasonic welding institution, the top of described welding bench has the welding base just right with the welding joint of ultrasonic welding institution, the downside of welding bench is connected with ejection cylinder, and on welding bench, the side of welding base is interval with label transport sector, is provided with label scissors between label transport sector and welding base.
In the present invention, shock absorber can cushion, accumulate the exploding pipe of length, and realize coordinated signals by photoelectric sensor and draw gear, coiling device, strapping device etc., dynamic cushion task mates with the haulage speed of draw gear, the running velocity of coiling device, strapping device etc. is controlled according to the buffering situation of exploding pipe, realize variable-frequency and variable-speed to control, high and low shift speed is arranged in pairs or groups, and is more suitable for needs of production.And in the present invention, strapping station is mutually concordant with sealing and labelling station position, strapping operation and sealing and labelling operation can be carried out simultaneously, improve overall operation efficiency further, thus enhance productivity.In addition, full automaticity handle winding machine complete machine of the present invention is divided into three boards, and the assembling comparatively speaking between the assembling of board upper-part and board is flexibly more convenient, and the structure design of board simplifies more.
Accompanying drawing illustrates:
Fig. 1 is integral structure schematic diagram of the present invention;
Fig. 2 is the structural representation of shock absorber and fixed length wire-sending device in the present invention;
Fig. 3 is the structural representation of shock absorber;
Fig. 4, Fig. 5 are the structural representations of fixed length wire-sending device in the present invention;
Fig. 6, Fig. 7 are the structural representations of coiling device in the present invention;
Fig. 8 is the structural representation of strapping device in the present invention;
Fig. 9 is the local structure schematic diagram of strapping device;
Figure 10, Figure 11, Figure 12 are the general arrangement schematic of coiling device and strapping device in the present invention;
Figure 13 is the structural representation of cutting-off device for detonators and sealing device for labeling in the present invention;
Figure 14 is that in the present invention, on the 3rd board, each device totally assembles design sketch;
Figure 15 is the design sketch of the another kind of embodiment of the 3rd board in the present invention.
Detailed description of the invention:
Below in conjunction with specific embodiments and the drawings, the present invention is further described.
First as shown in Figure 1, of the present invention is a kind of exploding pipe full automaticity handle winding machine, this full automaticity handle winding machine comprises shock absorber 1, fixed length wire-sending device 2, coiling device 3, strapping device 4, wherein, shock absorber 1, fixed length wire-sending device 2 is arranged along exploding pipe sense of motion, shown in composition graphs 10-Figure 12, described coiling device 3 is positioned opposite with strapping device 4, exploding pipe supplied materials is axially between coiling device 3 and strapping device 4, between coiling device 3 and strapping device 4, below is provided with discharging opening a33, the exploding pipe tied up drops out from discharging opening a33, between fixed length wire-sending device 2 and coiling device 3, place is provided with cutting-off device for detonators 5, and on the side of cutting-off device for detonators 5, the side that is positioned at strapping device 4 is provided with sealing device for labeling 6.
In above-mentioned full automaticity handle winding machine, be also provided with a draw gear 7 before shock absorber 1, this draw gear 7 is arranged on the first board a1, can independently adjust position and and shock absorber 1 between distance, space; Described shock absorber 1, fixed length wire-sending device 2 are arranged on the second board a2, and coiling device 3, strapping device 4 and cutting-off device for detonators 5, sealing device for labeling 6 are arranged on the 3rd board a3; Second board a2 bottom is provided with electric box a21, shown in Figure 14, Figure 15, is provided with touching display screen a31 above the 3rd board a3, and the 3rd board a3 is provided with and can has an X-rayed casing a32, so that operator observes machine running condition, and guarantees safety; Complete machine of the present invention adopts split-type structural, is convenient to the independence assembling of each device, mechanism, and coiling device 3, strapping device 4 are arranged in horizontal relative type motor, and the Position Design of cutting-off device for detonators 5, sealing device for labeling 6 is also more reasonable.
Specifically, as Fig. 2, shown in Fig. 3, described shock absorber 1 comprises a buffer rack 11, buffer rack 11 is provided with array Der Laengslenker 12, four groups are had in the present embodiment, often organize on Der Laengslenker 12 and slide block 13 is installed, movable pulley 14 is installed outside slide block 13, on the upper side frame of buffer rack 11, between adjacent sets the Der Laengslenker 12 and outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor 15, the output shaft of each fixed pulley drive motor 15 is installed respectively a fixed pulley 16, described fixed pulley 16 and movable pulley 14 are axially in the horizontal direction, fixed pulley 16 and movable pulley 14 sidewall offer exploding pipe groove 101, and each fixed pulley 16, the both sides of movable pulley 14 are equipped with a pair exploding pipe limited post 102, on described buffer rack 11, often organize Der Laengslenker 12 two ends up and down inside be respectively equipped with opto-electronic pickup 17.
Fixed pulley 16 in shock absorber 1 of the present invention can be driven by fixed pulley drive motor 15 and rotate, initiatively draw gear 7 being drawn the exploding pipe of coming is drawn on buffer rack 11, each fixed pulley drive motor 15 can independently control, such as, be positioned at that fixed pulley drive motor work of extreme end, four of front end when quitting work, so exploding pipe will assemble buffering at extreme end between that fixed pulley and the guide wheel at rear; In like manner, when certain fixed pulley drive motor work of centre, other motors quit work, exploding pipe cushions assembling between the fixed pulley and the movable pulley after it of centre; As can be seen here, as often as possible exploding pipe can be cushioned in the finite space of buffer rack 11, therefore the ground of exploding pipe between draw gear 7 and shock absorber 1 is avoided to stop, and owing to there being exploding pipe limited post 102 to coordinate with fixed pulley 16, movable pulley 14, exploding pipe can not derail, and can keep normal operation the moment; When movable pulley 14 is positioned at upper end or the lower end of Der Laengslenker 12, the position of movable pulley 14 can be responded to by opto-electronic pickup 17, form corresponding photosignal, the work combination photoelectric signal that produces of the opto-electronic pickup 17 of diverse location is different, correspondingly the running state of shock absorber 1 is also different, such as, when movable pulley 14 is all positioned at the upper end of Der Laengslenker 12, the opto-electronic pickup being positioned at upper end generates identical photosignal simultaneously, illustrate that exploding pipe does not cushion, suitably can reduce coiling, strapping speed; And when having a movable pulley 14 to be positioned at lower end or to be positioned in the middle of longitudinal rail, photosignal changes, and now indicates that exploding pipe is in buffer status, suitably can improve coiling, strapping speed; And, the running velocity of corresponding fixed pulley drive motor 15 can also be controlled according to the photosignal of opto-electronic pickup 17, make it draw exploding pipe on buffer rack.The exploding pipe limited post 101 of movable pulley 14 both sides is arranged on slide block 13, the exploding pipe limited post 102 of fixed pulley 16 both sides is arranged on the support of fixed pulley drive motor 15, its effect is limited in the exploding pipe groove 101 of fixed pulley 16 and movable pulley 14 by exploding pipe, avoids derailing in buffering, absent-mindedness process.
Shown in composition graphs 4, Fig. 5, described fixed length wire-sending device 2 comprises a longitudinal carrier plate 21, in the present embodiment, longitudinal carrier plate 21 is arranged on the end bottom place of buffer rack 11, and exploding pipe directly enters fixed length wire-sending device 2 through a guide wheel again after shock absorber 1, the back side of longitudinal carrier plate 21 is separately installed with a length-counted device 22 and line sending motor 23, longitudinal carrier plate 21 front is then provided with the long guide wheel 221 of meter and the line sending guide wheel 231 that are connected 23 respectively with length-counted device 22 and line sending motor, and the top of counting long guide wheel 221 and line sending guide wheel 231 is also respectively equipped with a fabric wheel 24, described fabric wheel 24 is respectively by fabric wheel support 241, fabric wheel support guide 242 and fabric wheel support guide seat 243 are installed, wherein fabric wheel guide rod seat 243 is fixed on longitudinal carrier plate 21, fabric wheel spring 244 is provided with between fabric wheel support 241 and fabric wheel guide rod seat 243, it is peripheral that fabric wheel spring 244 is enclosed within fabric wheel guide rod 242, wherein, the fabric wheel guide rod 242 above line sending guide wheel 231 is also connected with line ball adjusting cylinders 245, the push rod of line ball adjusting cylinders 245 is connected with fabric wheel guide rod seat 243, in the front of longitudinal carrier plate 21, the outlet direction of line sending guide wheel 231 is also provided with an exploding pipe testing agency 25.
Length-counted device 22 calculates the length of feeding by the number of turns of the rotation counting long guide wheel 221; The relative position of fabric wheel guide rod 242 and fabric wheel guide rod seat 243 can be regulated by the work of line ball adjusting cylinders 245, thus regulate height and position and the line ball dynamics of fabric wheel 24; Exploding pipe testing agency 25 is whether the thickness or degree of uniformity for detecting the medicinal powder coating that exploding pipe inwall adheres to is up to standard, if not up to standard, send signal to electric control system, system will not carry out the operation of sealing labeling to this volume exploding pipe, other steps are carried out as usual, this volume exploding pipe cancels automatically, and does not affect subsequent job and carry out.
As shown in Figure 6, Figure 7, described Winder 3 comprises the first longitudinal substrate 31 be arranged in parallel with exploding pipe service direction, the outside of this first longitudinal substrate 31 is provided with longitudinal rotating disk 32, and longitudinal rotating disk 32 has the flat hollow rotating shaft 321 be arranged on the first longitudinal substrate 31; The outside of the first longitudinal substrate 31 is provided with coiling motor 33, and the output shaft of coiling motor 33 passes the first longitudinal substrate 31 and drives flat hollow rotating shaft 321 and longitudinal rotating disk 32 by synchronous pulley driving mechanism 331; Described longitudinal rotating disk 32 lateral surface is provided with several wrapping post 34 in the horizontal direction, a line ball is separately established to push away reel 35, this line ball pushes away reel 35 and is provided with the through hole that passed for wrapping post 34 and is set on wrapping post 34, parallel with longitudinal rotating disk 32 and rotate with longitudinal rotating disk 32; The center that described line ball pushes away reel 35 is connected with horizontal push 351 rotary movable be located in flat hollow rotating shaft 321, and namely to push away reel 35 rotatable relative to horizontal push 351 for line ball, and with horizontal push 351 horizontal motion; The outer end of described horizontal push 351 is connected with a slide 352, described slide 352 is arranged on the outside of the first longitudinal substrate 31 by sliding track mechanism 353, on the first longitudinal substrate 31, above slide 352, be also provided with a horizontal pushing pressure cylinder 354, the push rod of this horizontal pushing pressure cylinder 354 is connected with described slide 352;
In wrapping post 34 on described longitudinal rotating disk 32, wherein at least one wrapping post 34 is packaged type, two relative wrapping posts are had to be packaged type in the present embodiment, other four is fixed type, the bottom of this wrapping post 34 is connected with the movable block 341 be arranged on longitudinal rotating disk 32, and movable block 341 is also connected with retracing spring 342; Longitudinal rotating disk 32 and line ball push away reel 35 and are provided with the radial slot 322 supplying this wrapping post activity; On described first longitudinal substrate 31, between the first longitudinal substrate 31 and longitudinal rotating disk 32, wrapping post is also installed and drives cylinder 343, this wrapping post drives the push rod of cylinder 343 relative with described movable block 341 position, or drive block push rod connecting transition is relative with movable block 341.When coiling completes, the movable block 341 of this mobilizable wrapping post 34 bottom end drives the push rod of cylinder 343 relative with wrapping post just, now movable block 341 pushes away to longitudinal rotating disk 32 center by cylinder operation push rod, thus wrapping post 34 Ye Xiang center is moved, playing the effect of loose winding, avoiding exploding pipe to lick making in tightening line ball push away reel 35 being difficult to promote and cause damage; Complete after pushing away volume, wrapping post drives cylinder 343 return, and movable block 341 drives wrapping post 34 outwards return under the effect of retracing spring 342, in order to coiling next time; In the present embodiment, have two symmetrical wrapping posts to be movable wrapping post, correspondingly, the first longitudinal substrate 31 is provided with two wrapping posts and drives cylinders 343, described line ball pushes away on reel 35 and also offers the notch part 350 that two are dodged strapping mechanism.
Horizontal pushing pressure cylinder 354 drives slide 352 along sliding track mechanism 353 parallel motion, and then drive horizontal push 351 and line ball to push away reel 35 horizontal motion, when horizontal pushing pressure cylinder 354 outwards promotes slide 352, slide 352 drives horizontal push 351 and line ball to push away reel 35 horizontal motion, and make line ball push away reel 35 to draw close to longitudinal rotating disk 32, thus therebetween exploding pipe the end of a thread is compressed, then under the driving of coiling motor 33, longitudinal rotating disk 32 and the wrapping post on it 34, line ball push away reel 35 and jointly rotate, and start coiling; After treating coiling, the strapping device 4 relative with coiling device 3 moves, be connected with wrapping post 34, wherein two wrapping posts 34 move at air cylinder driven Xia Xiang center, exploding pipe is rolled up lax a little, meanwhile, line ball pushes away reel 35 under the drive of horizontal pushing pressure cylinder 354 and horizontal push 351, pushed to strapping device 4 by exploding pipe volume, the strapping mechanism of strapping device 4 carries out strapping operation simultaneously; Simultaneously, before pushing away volume, exploding pipe cuts off by the cutting-off device for detonators 5 in coiling device 3 front, row is involved in along with pushing away, afterbody the end of a thread of exploding pipe volume is along with moving on the station of sealing device for labeling 6, utilize ultrasonic welding and pressure and mode, on afterbody the end of a thread, made by label application afterbody the end of a thread seal simultaneously; After completing strapping, sealing labeling, the manipulator of strapping device 4 and engaging column are mobile backward returns original position again, and the automatic discharging opening a33 from below of exploding pipe volume tied up falls, and completes the strapping of a volume exploding pipe, sealing labelling operation.
As Fig. 8, shown in Fig. 9, described strapping device 4 comprises the second longitudinal substrate 41 with the opposing parallel layout of the first longitudinal substrate 31 of coiling device 3, the outside of the second longitudinal substrate 41 is provided with one by the removable horizontal mount pad 42 of air cylinder driven, removable horizontal mount pad 42 is installed by line slideway and track base, track base is horizontally fixed on the second longitudinal substrate 41, the inner end of described removable horizontal mount pad 42 is provided with several engaging column 43 relative with the wrapping post 34 on coiling device 3, the present embodiment is four engaging columns 43, each two up and down, relative with the fixed wrapping post 34 of four on coiling device 3, engaging column 43 is installed by the carrying out of easy support bar, supporting plate and so on and is moved with removable horizontal mount pad 42, before carrying out strapping, whole removable horizontal mount pad 42 moves to coiling device 3, on it four engaging columns 43 are connected with the end of four wrapping posts 34 contact, then, on coiling device 3, two movable wrapping posts 34 inwardly move, and make exploding pipe roll up settle, and line ball pushes away reel 35 and pushed away on engaging column 43 by exploding pipe volume simultaneously, be positioned at line ball to push away between reel 35 and the second longitudinal substrate 41, and then carry out strapping step.Second longitudinal substrate 41 is provided with the through hole passed for described engaging column 43, the both sides up and down of described removable horizontal mount pad 42 are separately installed with a set of strapping mechanism 44, and described strapping mechanism 44 comprises simultaneously perpendicular to the second longitudinal substrate 41 and longitudinal wallboard 441 of removable horizontal mount pad 42, band conveying assembly 442, band crooked assembly 443, band cutting assembly 444 and the band torsion assembly 445 be arranged on longitudinal wallboard 441, wherein there is in band conveying assembly 442 band conveying roller 4421, band frid 4422, band frid 4422 is provided with strap slot, band frid 4422 position is positioned at exploding pipe volume circle relatively, namely upper and lower two bands respectively from exploding pipe volume inner ring outwards around, be bent outwardly with band bend arm, around exploding pipe volume one circle, band is made to be that horizontal " U " shape is around outside exploding pipe volume, described band crooked assembly 443 comprises the band bend arm 4431 be arranged on below band frid 4422, and the rear end of band bend arm 4431 is connected with crank linkage driving system 4432 and curved band motor 4433, curved band motor 4433 drives band bend arm 4431 by crank linkage driving system 4432, band bend arm 4431 front end is made upwards to hold up band, and walk around upwards rear, again the rear operation downwards of band frid 4422 front end, also first upwards rear, more downward rear bend to make band, now, the head of band is positioned at band torsion assembly 445 place, described band cutting assembly 444 is arranged on the rear lower portion of band frid 4422, and namely cut-out band is at unsettled section of band frid 4422 rear, described band reverses assembly 445 and comprises serpentine band torq 4451 and connect and drive the transmission shaft 4452 of serpentine band torq 4451, the band of this transmission shaft 4452 is driven to reverse motor 4453 (by timing belt pulley mechanism driving), serpentine band torq 4451 is arranged on the end of transmission shaft 4452, transmission shaft 4452 is arranged on longitudinal wallboard 441 by transmission shaft mount pad 4454, and in the inner side of serpentine band torq 4451, the peripheral sheathed a set of cylinder 4455 in end of transmission shaft 4452, this sleeve 4455 is radially provided with a pair blocking arm 4456, outer top spring 4457 is provided with between blocking arm 4456 and transmission shaft mount pad 4454, the principle of work that band reverses assembly 445 is: when non-mode of operation, serpentine band torq 4451, blocking arm 4456 are roughly the level of state, be positioned at the top of band tail end, and band tail end extends to the rear of serpentine band torq 4451 and blocking arm 4456, the head end of band is through the bending back upper place also extending to serpentine band torq 4451 and blocking arm 4456 simultaneously, during work, band reverses motor 4453 and rotates, by timing belt pulley transmission, transmission shaft 4452 is rotated, serpentine band torq 4451 is driven to rotate, now blocking arm 4456 rotates simultaneously, the two ends of band to be clipped between itself and blocking arm 4456 and to clamp by serpentine band torq 4451 respectively, after continuing to rotate a few, band two ends will be intertwined mutually, and end progressively departs from serpentine band torq 4451 and blocking arm 4456, complete upper and lower two bands simultaneously and tie up, after completing, serpentine band torq 4451 to be reversed certain angle under band reverses the driving of motor 4453, serpentine band torq 4451 and blocking arm 4456 is made to unclamp the band termination of clamping, then whole strapping device 4 resets under removable horizontal mount pad 42 drives, and serpentine band torq 4451 also resets under transmission shaft 4452 with the control reversing motor 4453.Adopt Liang Zu strapping mechanism 44 to carry out strapping operation in the present invention simultaneously, exploding pipe is rolled up has two bands to tie up simultaneously, strengthen exploding pipe further and roll up the stability and fastness of tying up, and strapping mechanism design of the present invention is unique, running velocity is fast, and efficiency is high.
On front side of the top of described second longitudinal substrate 41, be also provided with a pair pin cylinder 45, the push rod of pin cylinder 45 downwards (or push rod connecting downward pin).The effect of this pin cylinder 45 is: the line ball of coiling device 3 push away reel 35 by exploding pipe volume push to engaging column 43 after, line ball returns after pushing away reel 35 time delay certain hour, when line ball pushes away after reel 35 leaves engaging column 43, the push rod of pin cylinder 45 stretches out downwards, keep off and push away between reel 35 at exploding pipe volume and line ball, treat that exploding pipe has rolled up strapping, after sealing labelling operation, engaging column 43 and strapping mechanism 44 retract original position with removable horizontal mount pad 42, exploding pipe volume will fall automatically, in dropping process, the pin of pin cylinder 45 can prevent the raw skew of exploding pipe curly hair and interfere with the wrapping post 34 that line ball pushes away on reel 35, if interfering exploding pipe volume may hang on wrapping post 34, affect follow-up coiling operation, therefore, pin cylinder 45 can guarantee that exploding pipe volume falls smoothly, and follow-up coiling operation is normally run.
As shown in figure 13, described sealing device for labeling 6 comprises the ultrasonic welding institution 61 being fixedly mounted on cutting-off device for detonators 5 side and the welding bench 62 be positioned at below ultrasonic welding institution 61, the top of described welding bench 62 has the welding base 621 just right with the welding joint 611 of ultrasonic welding institution 61, the downside of welding bench 62 is connected with ejection cylinder 63, and ejection cylinder 63 is arranged on the 3rd board a3 by supporting plate; And on welding bench 62, the side of welding base 621 is interval with label transport sector 622, label scissors 623 is provided with between label transport sector 622 and welding base 621, this label scissors 623 upwards links with welding bench, carries out label and cut off action while namely upwards pushing away.After exploding pipe cuts off by cutting-off device for detonators 5, the thread end clamp 51 cutting-off device for detonators 5 clamping exploding pipe termination unclamps, and exploding pipe termination promotes along with exploding pipe volume is pushed away reel 34 by line ball and moves on the welding base 621 of welding bench 62, before exploding pipe termination moves on welding base 621, label has been transferred on welding base 621 by label transport sector 622, exploding pipe termination is positioned at the top of label, then, whole welding bench 62 upward movement under the effect of bottom ejection cylinder 63, welding base 621 and on label, exploding pipe termination also upward movement inconsistent with the welding joint 611 of ultrasonic welding institution 61, under the effect of ultrasonic welding institution 611, the inwall phase-contact surface fusing of exploding pipe termination makes port close, exploding pipe and label contact surface also melt and make it and tag adhesive simultaneously, after completing sealing and labelling, ejection cylinder 63 resets downwards, welding base 621 separates with the welding joint 611 of ultrasonic welding institution 61, exploding pipe termination falls together along with the exploding pipe tied up is rolled up, complete the production of an exploding pipe volume.In sealing device for labeling of the present invention, label on welding base 621, and without the need to waiting exploding pipe termination to move on welding base and transmit label again, can be able to save time by transmission in advance when exploding pipe coiling.
Certainly, in the present invention, strapping device 4 also comprises the parts such as band volume, and sealing device for labeling 6 also has the parts such as label roll, whole equipment is also provided with annunciator etc., and these are all the ordinary skill in the art, therefore not shown, also repeats no more at this.
In sum, in the present invention, shock absorber can cushion, accumulate the exploding pipe of length, and realize coordinated signals by photoelectric sensor and draw gear, coiling device, strapping device etc., dynamic cushion task mates with the haulage speed of draw gear, controls the running velocity of coiling device, strapping device etc. according to the buffering situation of exploding pipe, realizes variable-frequency and variable-speed and controls, high and low shift speed is arranged in pairs or groups, and is more suitable for needs of production.And in the present invention, strapping station is mutually concordant with sealing and labelling station position, strapping operation and sealing and labelling operation can be carried out simultaneously, improve overall operation efficiency further, thus enhance productivity.In addition, full automaticity handle winding machine complete machine of the present invention is divided into three boards, and the assembling comparatively speaking between the assembling of board upper-part and board is flexibly more convenient, and the structure design of board simplifies more.
Claims (9)
1. an exploding pipe full automaticity handle winding machine, it is characterized in that: this full automaticity handle winding machine comprises shock absorber, fixed length wire-sending device, coiling device, strapping device, wherein, shock absorber, fixed length wire-sending device are arranged along exploding pipe sense of motion, coiling device and strapping device positioned opposite, exploding pipe supplied materials is axially between coiling device and strapping device, and between coiling device and strapping device, below is provided with discharging opening; Between fixed length wire-sending device and coiling device, place is provided with cutting-off device for detonators, and in the side of cutting-off device for detonators, the side that is positioned at strapping device is provided with sealing device for labeling.
2. exploding pipe full automaticity handle winding machine according to claim 1, is characterized in that: before shock absorber, be also provided with a draw gear, and this draw gear is arranged on the first board, can independently adjust position and and shock absorber between distance, space; Described shock absorber, fixed length wire-sending device are arranged on the second board, and coiling device, strapping device and cutting-off device for detonators, sealing device for labeling are arranged on the 3rd board; Second board bottom is provided with electric box, is provided with touching display screen above the 3rd board, and the 3rd board is provided with and can has an X-rayed casing.
3. exploding pipe full automaticity handle winding machine according to claim 1, it is characterized in that: described shock absorber comprises a buffer rack, buffer rack is provided with array Der Laengslenker, often organize on Der Laengslenker and slide block is installed, outside slide block, movable pulley is installed, on the upper side frame of buffer rack, between adjacent sets Der Laengslenker and the outside of two outermost Der Laengslenkers is separately installed with certain pulley drive motor, the output shaft of each fixed pulley drive motor installs a fixed pulley respectively, described fixed pulley and movable pulley are axially in the horizontal direction, fixed pulley and movable pulley sidewall offer exploding pipe groove, and each fixed pulley, the both sides of movable pulley are equipped with a pair exploding pipe limited post, on described buffer rack, often organize Der Laengslenker two ends up and down inside be respectively equipped with opto-electronic pickup.
4. exploding pipe full automaticity handle winding machine according to claim 1, it is characterized in that: described fixed length wire-sending device comprises a longitudinal carrier plate, the back side of longitudinal carrier plate is separately installed with a length-counted device and line sending motor, longitudinal carrier plate front is then provided with the long guide wheel of meter and line sending guide wheel that are connected with length-counted device and line sending motor respectively, and the top of counting long guide wheel and line sending guide wheel is also respectively equipped with a fabric wheel, described fabric wheel is respectively by fabric wheel support, fabric wheel support guide and fabric wheel support guide seat are installed, wherein fabric wheel guide rod seat is fixed on longitudinal carrier plate, fabric wheel spring is provided with between fabric wheel support and fabric wheel guide rod seat, fabric wheel spring housing is peripheral at fabric wheel guide rod, wherein, the fabric wheel guide rod above line sending guide wheel is also connected with line ball adjusting cylinders, the push rod of line ball adjusting cylinders is connected with fabric wheel guide rod seat, in the front of longitudinal carrier plate, the outlet direction of line sending guide wheel is also provided with an exploding pipe testing agency.
5. exploding pipe full automaticity handle winding machine according to claim 1, it is characterized in that: described Winder comprises the first longitudinal substrate be arranged in parallel with exploding pipe service direction, the outside of this first longitudinal substrate is provided with longitudinal rotating disk, and longitudinal rotating disk has the flat hollow rotating shaft be arranged on the first longitudinal substrate; The outside of the first longitudinal substrate is provided with coiling motor, and the output shaft of coiling motor is through the first longitudinal substrate and by synchronous pulley driving mechanism driving flat hollow rotating shaft and longitudinal rotating disk; Described longitudinal rotating disk lateral surface is provided with several wrapping post in the horizontal direction, separately establishes a line ball to push away reel, and this line ball pushes away reel and is provided with the through hole that passed for wrapping post and is set on wrapping post, parallel with longitudinal rotating disk and with longitudinal turntable rotation; The center that described line ball pushes away reel is connected with a horizontal push rotary movable be located in flat hollow rotating shaft, the outer end of described horizontal push is connected with a slide, described slide is arranged on the outside of the first longitudinal substrate by sliding track mechanism, on the first longitudinal substrate, above slide, be also provided with a horizontal pushing pressure cylinder, the push rod of this horizontal pushing pressure cylinder is connected with described slide.
6. exploding pipe full automaticity handle winding machine according to claim 5, it is characterized in that: in the wrapping post on described longitudinal rotating disk, wherein at least one wrapping post is packaged type, and the bottom of this wrapping post is connected with the movable block be arranged on longitudinal rotating disk, and movable block is also connected with retracing spring; Longitudinal rotating disk and line ball push away reel and are provided with the radial slot supplying this wrapping post activity; On described first longitudinal substrate, between the first longitudinal substrate and longitudinal rotating disk, be also provided with wrapping post drive cylinder, this wrapping post drives the push rod of cylinder relative with described movable block position; Described line ball pushes away on reel and also offers the notch part that two are dodged strapping manipulator.
7. exploding pipe full automaticity handle winding machine according to claim 1, it is characterized in that: described strapping device comprises the second longitudinal substrate with the opposing parallel layout of the first longitudinal substrate of coiling device, the outside of the second longitudinal substrate is provided with one by the removable horizontal mount pad of air cylinder driven, the inner end of described removable horizontal mount pad is provided with several engaging column relative with the wrapping post on coiling device, and the second longitudinal substrate is provided with the through hole passed for described engaging column; The both sides up and down of described removable horizontal mount pad are separately installed with a set of strapping mechanism, and described strapping mechanism comprises reverses assembly perpendicular to the second longitudinal substrate and longitudinal wallboard of removable horizontal mount pad, the band conveying assembly be arranged on longitudinal wallboard, band crooked assembly, band cutting assembly and band simultaneously; Wherein have band conveying roller, band frid in band conveying assembly, band frid is provided with strap slot; Band crooked assembly comprises the band bend arm be arranged on below band frid, and the rear end of band bend arm is connected with crank linkage driving system and curved band motor; Described band cutting assembly is arranged on the rear lower portion of band frid; Described band reverses assembly and comprises serpentine band torq and connection and drive the transmission shaft of serpentine band torq, drive the band of this transmission shaft to reverse motor, serpentine band torq is arranged on the end of transmission shaft, transmission shaft is arranged on longitudinal wallboard by transmission shaft mount pad, and at the sheathed a set of cylinder in periphery, the end of the inner side of serpentine band torq, transmission shaft, this sleeve is radially provided with a pair blocking arm, is provided with outer top spring between blocking arm and transmission shaft mount pad.
8. exploding pipe full automaticity handle winding machine according to claim 7, is characterized in that: on front side of the top of described second longitudinal substrate, be also provided with a pair pin cylinder, the push rod of pin cylinder is downward.
9. exploding pipe full automaticity handle winding machine according to claim 1, it is characterized in that: described sealing device for labeling comprises the ultrasonic welding institution being fixedly mounted on cutting-off device for detonators side and the welding bench be positioned at below ultrasonic welding institution, the top of described welding bench has the welding base just right with the welding joint of ultrasonic welding institution, the downside of welding bench is connected with ejection cylinder, and on welding bench, the side of welding base is interval with label transport sector, is provided with label scissors between label transport sector and welding base.
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| CN201410820695.8A CN104494893B (en) | 2014-12-23 | 2014-12-23 | A kind of full-automatic handle winding machine of detonator |
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| CN201410820695.8A CN104494893B (en) | 2014-12-23 | 2014-12-23 | A kind of full-automatic handle winding machine of detonator |
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| CN104494893A true CN104494893A (en) | 2015-04-08 |
| CN104494893B CN104494893B (en) | 2016-06-08 |
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| CN105133406A (en) * | 2015-08-11 | 2015-12-09 | 徐州恒辉编织机械有限公司 | Small rope-forming machine |
| CN105858327A (en) * | 2016-06-17 | 2016-08-17 | 哈尔滨工业大学 | Wire feeding and storing device of detonator tube |
| CN106240890A (en) * | 2016-08-31 | 2016-12-21 | 中山市索尼格自动化机械设备有限公司 | A kind of coil binding method and the full-automatic coil knot installation of enforcement the method |
| CN106428844A (en) * | 2016-12-06 | 2017-02-22 | 广东明华机械有限公司连南分公司 | Full-automatic detonator tube end-capping, labeling and winding machine |
| CN106516878A (en) * | 2016-12-15 | 2017-03-22 | 东莞市创者自动化科技有限公司 | Detonating tube collecting machine |
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| CN105133406A (en) * | 2015-08-11 | 2015-12-09 | 徐州恒辉编织机械有限公司 | Small rope-forming machine |
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| CN106428844A (en) * | 2016-12-06 | 2017-02-22 | 广东明华机械有限公司连南分公司 | Full-automatic detonator tube end-capping, labeling and winding machine |
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| CN106516878B (en) * | 2016-12-15 | 2023-10-31 | 深圳市创者自动化科技有限公司 | Detonating tube collecting machine |
| CN106809696A (en) * | 2017-02-20 | 2017-06-09 | 周佰利 | A kind of optical cable automatic wrapping machine |
| CN108736383A (en) * | 2017-04-20 | 2018-11-02 | 大族激光科技产业集团股份有限公司 | A kind of laser wire stripping device |
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| CN107309367A (en) * | 2017-07-28 | 2017-11-03 | 中国科学院沈阳自动化研究所 | A kind of fixed length wire wind |
| CN111005167A (en) * | 2019-12-18 | 2020-04-14 | 周琦 | Active thread feeding device and active thread feeding method of embroidery machine |
| CN111186719A (en) * | 2020-03-06 | 2020-05-22 | 江苏巨弘捆带制造有限公司 | Strap reciprocating type winding machine and using method thereof |
| CN112429592A (en) * | 2020-11-16 | 2021-03-02 | 英沃德智能科技(苏州)有限公司 | Automatic winding production device of disposable extension tube |
| CN112429592B (en) * | 2020-11-16 | 2021-06-08 | 英沃德智能科技(苏州)有限公司 | Automatic winding production device of disposable extension tube |
| CN113460362A (en) * | 2020-11-27 | 2021-10-01 | 深圳市锐巽自动化设备有限公司 | Digital detonator pre-packaging device |
| CN113460362B (en) * | 2020-11-27 | 2023-02-21 | 深圳市锐巽自动化设备有限公司 | Digital detonator pre-packaging device |
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