CN103050277B - Automatic rubber coating mechanism - Google Patents

Automatic rubber coating mechanism Download PDF

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Publication number
CN103050277B
CN103050277B CN201310016596.XA CN201310016596A CN103050277B CN 103050277 B CN103050277 B CN 103050277B CN 201310016596 A CN201310016596 A CN 201310016596A CN 103050277 B CN103050277 B CN 103050277B
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CN
China
Prior art keywords
substrate
adhesive tape
tape
fixed
spring
Prior art date
Application number
CN201310016596.XA
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Chinese (zh)
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CN103050277A (en
Inventor
朱泰丁
王周龙
谭永才
Original Assignee
深圳博美柯自动化设备有限公司
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Priority to CN201310016596.XA priority Critical patent/CN103050277B/en
Publication of CN103050277A publication Critical patent/CN103050277A/en
Application granted granted Critical
Publication of CN103050277B publication Critical patent/CN103050277B/en

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Abstract

The invention discloses an automatic rubber coating mechanism which comprises a base board, a triaxial head system which is arranged behind the base board, a rubber unreeling system which is arranged on the upper portion of the base board, a rubber guiding system which is arranged in the middle of the base board, a belt pressing and cutting system and a belt clamping system which are arranged in the lower portion of the base board and a main shaft coiling system which is arranged at the lower end of the belt pressing and cutting system, wherein the belt pressing and cutting system comprises a first unfolding device which is arranged at the lower end on the right side of the base board, a first spring arm which is arranged at the lower end on the front face of the base board and a cutter which is arranged at the lower end of the first spring arm; and the belt clamping system comprises a second unfolding device which is arranged at the lower end of the left lateral side of the base board, a second spring arm which is arranged on the left side of the first spring arm and a moving device which is arranged on the outer side of the lower end of the base board. The automatic rubber coating mechanism has the advantages of utilizing belt pressing and cutting system which are in special designs to paste the start end rubber on three faces of a framework of a rubber coating part, being firm in pasting, overcoming the defects of loose, incomplete and inclined coating in the traditional rubber coating device and improving the good product rate of rubber coating.

Description

A kind of automatic tape-wrapping mechanism

Technical field

The present invention relates to the automatic tape-wrapping device field of transformer insulated adhesive tape, particularly relate to a kind of automatic tape-wrapping mechanism.

Background technology

In electron trade, the encapsulate mode of what the conventional bag gluing equipment of transformer adopted is roller compression, namely roller compression coil rack is adopted to carry out encapsulate, such adhesive tape and product only have a face to paste, once main shaft starts to rotate, just easily producing adhesive tape initiating terminal is pasted not strongly solid, thus produce encapsulate part bag tight, do not wrap and wrap the phenomenons such as inclined, reduce yields.

Summary of the invention

The technical solution used in the present invention is, design a kind of automatic tape-wrapping mechanism, comprise a substrate vertically placed, be arranged on substrate three axle head systems behind, the adhesive tape being installed on substrate top unreels system, be installed on the adhesive tape guidance system in the middle part of substrate, the pressure zone being installed on substrate bottom is cut band system and carries system secretly, and be located at the main shaft coil winding system cutting band system lower end, described pressure zone is cut band system and is comprised the first device for opening being located at lower end on the right side of substrate, be located at multiple first spring arms of substrate front side lower end, and be located at the cutting knife of the first spring arm lower end, the described system of carrying secretly comprise be located at lower end on the left of substrate the second device for opening, be located at the second spring arm on the left of the first spring arm and be located at the mobile device of substrate lower end outside.

This automatic tape-wrapping mechanism also comprises and is arranged on described adhesive tape and unreels conveyor belt tension attenuation factor below system, be arranged on loading and unloading material system below described main shaft coil winding system, be arranged on the magazine outside this loading and unloading material system and be arranged on the remaining wire clamp system of discharge system lower end, and described substrate is fixed on above a frame.

Described conveyor belt tension attenuation factor system comprise a row from substrate surface open the second adhesive tape post wheel that hole stretches out respectively, one end of this second adhesive tape post wheel is fixedly connected with the connecting plate lower end of substrate back, the upper end of described connecting plate is fixed to be formed to swing with substrate back and is connected, and the middle part of described connecting plate and the first driver plate of substrate front side one transverse direction are formed a fixed connection by the bearing pin through substrate; Described first driver plate is fixed on substrate surface by fixed cover, and its one end is fixedly connected with dynamical system, and can left and right transverse shifting.

Described adhesive tape is unreeled system and comprises the link being fixed on substrate top, multiple adhesive tape wheel disc be fixed on by wheel shaft on this link, and described adhesive tape wheel disc is fixed with tape roll by jump ring, and described adhesive tape wheel disc can rotate around described wheel shaft.

Described adhesive tape guidance system is taken turns by many groups of the first adhesive tape posts being fixed on substrate top and middle part and is formed, and often organizes post wheel corresponding with each described adhesive tape wheel disc.

Described pressure zone the first spring arm cut in band system is a laminated structure, and its lower end is provided with a pressure zone block, and described cutting knife is fixed on pressure zone block top; The top of described first spring arm is fixedly connected with the first dwang, and the other end of the first dwang is fixedly connected with the first actuating arm by rolling bearing, and the other end of described first actuating arm is connected with spring.

The described system of carrying secretly comprise be located at lower end on the left of substrate the second device for opening, be located at the second spring arm on the left of the first spring arm and be located at the mobile device of substrate lower end outside; Described mobile device comprises a crossbeam, be located at and move left and right assembly below crossbeam, is located at the movable assembly above crossbeam two ends; Described movable assembly is fixedly connected with the dynamical system at substrate back through the perforate on substrate; The described right-hand member moving left and right assembly is fixedly connected with dynamical system by connector, and the outside of this assembly is provided with spaced apart multiplely carries post secretly.

The second described spring arm is a bending laminated structure, and its lower end dorsad the first spring arm vertically bends, and its bending side is provided with a hairbrush; The upper end of described second spring arm is fixedly connected with the second dwang, and the other end of the second dwang is fixedly connected with the second actuating arm by rolling bearing, and the other end of described second actuating arm is connected with spring.

Second, third driver plate that first, second actuating arm described laterally be arranged in parallel with substrate back correspondence position is respectively fixedly connected with; First, second actuating arm described is respectively equipped with fulcrum of spring and axis of rotation, by spring linking springs fulcrum and axis of rotation between described each actuating arm is adjacent, left end, the 3rd driver plate right-hand member of described second driver plate are fixedly connected with the dynamical system being arranged on substrate both sides respectively.

Be equipped with tape width regulating system on the left of the second spring arm below substrate, comprise the square plate be fixed on substrate, its both sides, lower end stretch out a cantilever respectively, and be rotatably connected between cantilever a roller, and these roller two ends are provided with and regulate tape width regulating wheel.

Compared with prior art, the pressure zone that present invention employs particular design is cut band system and carries system secretly, make the tape-stripping of initiating terminal on three faces of encapsulate part skeleton, and firm pasting, overcome bag existing for conventional bag adhesive dispenser tight, do not wrap and wrap the shortcomings such as inclined, improve the yields of encapsulate.

Accompanying drawing explanation

Fig. 1 is the unitary side view of one embodiment of the invention;

Fig. 2 is the stereogram of upper part embodiment illustrated in fig. 1;

Fig. 3 is the rearview of upper part embodiment illustrated in fig. 2;

Fig. 4 is the stereogram of middle mobile device embodiment illustrated in fig. 1;

Fig. 5 is the schematic diagram of middle tape width regulating system embodiment illustrated in fig. 1;

Fig. 6 be embodiment illustrated in fig. 1 in the schematic diagram of the first Spring arm portions;

Fig. 7 be embodiment illustrated in fig. 1 in the schematic diagram of the second Spring arm portions;

Fig. 8 is the schematic diagram that middle encapsulate part embodiment illustrated in fig. 1 is fixed on main shaft;

Fig. 9 is the schematic diagram descending work step one in working order embodiment illustrated in fig. 1;

Figure 10 is the schematic diagram descending work step two in working order embodiment illustrated in fig. 1;

Figure 11, Figure 12 and Figure 13 are the schematic diagram descending work step three in working order embodiment illustrated in fig. 1;

Figure 14 is the schematic diagram descending work step four in working order embodiment illustrated in fig. 1;

Figure 15 is the schematic diagram descending work step six in working order embodiment illustrated in fig. 1;

Figure 16 is the schematic diagram descending work step seven in working order embodiment illustrated in fig. 1;

Figure 17 is the schematic diagram descending work step eight in working order embodiment illustrated in fig. 1.

Embodiment

Below in conjunction with drawings and Examples, invention is described in detail.

Fig. 1 is the unitary side view of one embodiment of the invention, and Fig. 2 is the stereogram of upper part embodiment illustrated in fig. 1, and Fig. 3 is the rearview of upper part embodiment illustrated in fig. 2.

As shown in Figure 1 and Figure 2, the automatic tape-wrapping mechanism that the present invention proposes, comprise a frame 13, to be vertically fixed on substrate 1 above this frame, to be arranged on substrate three axle head systems 2 behind, to be arranged on the adhesive tape on this substrate top and to unreel system 3, be arranged on adhesive tape guidance system 4 in the middle part of this substrate, be arranged on the pressure zone of this substrate bottom and cut band system 5 and carry system 6 secretly, and be located at the main shaft coil winding system 7 carrying system lower end secretly; This automatic tape-wrapping mechanism also comprises and is fixed on loading and unloading material system 10 below main shaft coil winding system 7, is arranged on the magazine 11 outside this loading and unloading material system and is arranged on the remaining wire clamp system 12 of discharge system lower end.

As shown in Figure 2 and Figure 3, in the present embodiment, adhesive tape unreels system 3 and is made up of link 31 and 10 adhesive tape wheel discs 32, and wherein link is fixed on the top of substrate, adhesive tape wheel disc is fixed on this link by wheel shaft, and this adhesive tape wheel disc can rotate around described wheel shaft; Each adhesive tape wheel disc is all fixed with tape roll 33 by jump ring simultaneously.With reference to Fig. 2, adhesive tape guidance system 4 is taken turns 41 by the first adhesive tape post being fixed on substrate top and middle part and is formed, and each post wheel is the mutual corresponding matching with each adhesive tape wheel disc 32 all.

Unreel below system 3 at adhesive tape and be also provided with conveyor belt tension attenuation factor 8, this system comprise a row from substrate surface open 10 the second adhesive tape posts wheels 82 that hole 81 stretches out respectively, one end of this second adhesive tape post wheel is fixedly connected with connecting plate 83 lower end of substrate back, the upper end of this connecting plate is fixed to be formed to swing with substrate back and is connected, and the middle part of connecting plate is fixedly connected with by the bearing pin through substrate with the first driver plate 84 of substrate front side one transverse direction; This first driver plate is fixed on substrate surface by fixed cover 85, and its one end is fixedly connected with dynamical system, and can left and right transverse shifting.

Shown in composition graphs 2, Fig. 6, pressure zone is cut band system 5 and is made up of the first device for opening 51 being located at lower end on the right side of substrate, 10 the first spring arms 52 being located at substrate front side lower end; With reference to Fig. 6, the first spring arm is a laminated structure, and its lower end is provided with a pressure zone block 54, and this pressure zone block top is fixed with a cutting knife 53; The top of this spring arm is fixedly connected with the first dwang 55, and the other end of this dwang is fixedly connected with the first actuating arm 56 by rolling bearing, and the other end of this actuating arm is connected with spring.

Shown in composition graphs 2, Fig. 4 and Fig. 7, carry system 6 secretly and be made up of the second device for opening 61 being located at lower end on the left of substrate, the mobile device 63 being located at the second spring arm 62 on the left of the first spring arm and being located at substrate lower end outside.With reference to Fig. 7, the second spring arm is a bending laminated structure, and its lower end dorsad the first spring arm vertically bends, and its bending side is provided with a hairbrush 64; Its upper end is fixedly connected with the second dwang 65, and this dwang is fixedly connected with the second actuating arm 66 by rolling bearing, and the tail end of this actuating arm is fixedly connected with spring.With reference to Fig. 4, mobile device 63 comprises a crossbeam 631, crossbeam slid underneath is connected with and moves left and right assembly 632, and the right-hand member of this assembly is fixedly connected with dynamical system by connector, and the outside of this assembly is provided with 10 and spaced apart carries post 634 secretly; Crossbeam two ends are vertically fixed with linking arm 635, and the top of two linking arms is provided with movable assembly 633, and this assembly is fixedly connected with the dynamical system at substrate back through perforate set on substrate.

As shown in Fig. 3, Fig. 6 and Fig. 7, first, second actuating arm 56,66 is arranged on the substrate back position corresponding with first, second spring arm, to be embedded on substrate in institute's perforate with the rolling bearing that it is connected respectively; Second, third driver plate 57,67 that the fulcrum of spring 561,661 of first, second actuating arm laterally be arranged in parallel with substrate back correspondence position is respectively fixedly connected with, between adjacent, actuating arm is by spring linking springs fulcrum and axis of rotation 562,662, and wherein the left end of the second driver plate, the 3rd driver plate right-hand member are connected with the dynamical system being arranged on left and right respectively; Above-mentioned actuating arm is formed and swings under the driving of drive link.

As shown in Fig. 2, Fig. 5, tape width regulating system 9 is arranged on the left of the second spring arm below substrate, comprise the square plate 91 be arranged on substrate, its both sides, lower end stretch out a cantilever 92 respectively, be rotatably connected between cantilever a roller 93, and these roller two ends are provided with and regulate tape width regulating wheel 94.

Before work, adhesive tape is installed to adhesive tape and unreels in system 3, then by the width adjusting of adhesive tape by adhesive tape guidance system 4, conveyor belt tension attenuation factor 8, tape width regulating system 9, then adhesive tape is clamped by the system of carrying secretly 6.During work, point following work step automatically:

Work step one: make the skeleton 711 of encapsulate part 71 reach the position of Fig. 9 by the position adjustment that is upper and lower, all around of three axle head systems 2 and dynamical system, the structure of encapsulate part as shown in Figure 8;

Work step two: the position being reached Figure 10 by the position adjustment of three axle head systems 2, mobile device 63 is moved forward by movable assembly 633 and exits carry secretly carrying post 634 secretly, and now adhesive tape pastes the skeleton right side of encapsulate part by the pressure of the second spring arm 62;

Work step three: the position being reached Figure 11 and Figure 12 by the adjustment of the position of three axle head systems 2, now adhesive tape is pressed onto the tail end of adhesive tape by the pressure hairbrush 64 of the second spring arm the below of skeleton, as shown in figure 13;

Work step four: adjusted by the position of three axle head systems 2, adhesive tape has just pasted the top of skeleton, like this by action above, under adhesive tape has pasted encapsulate part skeleton smoothly, right and top, paste three, force traditional rubber coating machine to paste two faces, as shown in figure 14 more;

Work step five: make skeleton in axial rotation by main shaft coil winding system 7, makes adhesive tape roll simultaneously and is pasted onto on skeleton, thus complete tape-stripping;

Work step six: by first, second device for opening 51,61, second spring arm and pressure zone are cut band system and open, reaches Figure 15 position by the position adjustment of three axle head systems 2;

Work step seven: be moved to the left by the assembly 632 that moves left and right of mobile device 63 in the system of carrying secretly 6, then moved backward by movable assembly 633, then move right by moving left and right assembly, reach position shown in Figure 16;

Work step eight: by the merging of the second device for opening 61 second spring arm 62 is pressed on adhesive tape by Figure 11 position and carries secretly on post 634, merged by the first device for opening 51 again and pressure zone is cut the spring force of band system 5 by spring, with cutting knife 53 adhesive tape cutting, pressure zone block 54 pushes down by the spring force of spring the adhesive tape be pasted onto on skeleton simultaneously, skeleton is driven to rotate by main shaft coil winding system 7, tail glue on skeleton, as shown in figure 17.

Fully-automatic production processing is realized with above-mentioned actuation cycle.

Compared with prior art, the pressure zone that present invention employs particular design is cut band system and carries system secretly, make the tape-stripping of initiating terminal on three faces of encapsulate part skeleton, and firm pasting, overcome bag existing for conventional bag adhesive dispenser tight, do not wrap and wrap the shortcomings such as inclined, improve the yields of encapsulate.

Above-described embodiment is only for illustration of the specific embodiment of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and change, these distortion and change all should belong to protection scope of the present invention.

Claims (9)

1. an automatic tape-wrapping mechanism, comprise a substrate (1) vertically placed, be arranged on substrate three axle head systems (2) behind, the adhesive tape being installed on substrate top unreels system (3), be installed on the adhesive tape guidance system (4) in the middle part of substrate, the pressure zone being installed on substrate bottom is cut band system (5) and carries system (6) secretly, and be located at the main shaft coil winding system (7) cutting band system lower end, it is characterized in that: described pressure zone is cut band system (5) and comprised the first device for opening (51) being located at lower end on the right side of substrate, be located at multiple first spring arms (52) of substrate front side lower end, and be located at the cutting knife (53) of the first spring arm lower end, described system of carrying secretly (6) comprise be located at lower end on the left of substrate the second device for opening (61), be located at the second spring arm (62) on the left of the first spring arm and be located at the mobile device (63) of substrate lower end outside, wherein:
Described system of carrying secretly (6) comprise be located at lower end on the left of substrate the second device for opening (61), be located at the second spring arm (62) on the left of the first spring arm and be located at the mobile device (63) of substrate lower end outside; Described mobile device comprises a crossbeam (631), be located at and move left and right assembly (632) below crossbeam, is located at the movable assembly (633) above crossbeam two ends; Described movable assembly is fixedly connected with the dynamical system at substrate back through the perforate on substrate; The described right-hand member moving left and right assembly is fixedly connected with dynamical system by connector, and the outside of this assembly is provided with spaced apart multiplely carries post (634) secretly.
2. automatic tape-wrapping mechanism as claimed in claim 1, it is characterized in that: this automatic tape-wrapping mechanism also comprises and is arranged on described adhesive tape and unreels conveyor belt tension attenuation factor (8) below system (3), be arranged on the loading and unloading material system (10) of described main shaft coil winding system (7) below, be arranged on the magazine (11) outside this loading and unloading material system and be arranged on the remaining wire clamp system (12) of discharge system lower end, and described substrate is fixed on above a frame (13).
3. automatic tape-wrapping mechanism as claimed in claim 2, it is characterized in that: described conveyor belt tension attenuation factor (8) comprise a row from substrate surface open the second adhesive tape post wheel (82) that hole (81) stretches out respectively, one end of this second adhesive tape post wheel is fixedly connected with connecting plate (83) lower end of substrate back, the upper end of described connecting plate is fixed to be formed to swing with substrate back and is connected, and the middle part of described connecting plate and first driver plate (84) of substrate front side one transverse direction are formed a fixed connection by the bearing pin through substrate; Described first driver plate is fixed on substrate surface by fixed cover (85), and its one end is fixedly connected with dynamical system, and can left and right transverse shifting.
4. automatic tape-wrapping mechanism as claimed in claim 1, it is characterized in that: described adhesive tape is unreeled system (3) and comprises the link (31) being fixed on substrate top, multiple adhesive tape wheel disc (32) be fixed on by wheel shaft on this link, described adhesive tape wheel disc is fixed with tape roll (33) by jump ring, and described adhesive tape wheel disc can rotate around described wheel shaft.
5. automatic tape-wrapping mechanism as claimed in claim 4, is characterized in that: described adhesive tape guidance system (4) is taken turns (41) by many groups of the first adhesive tape posts being fixed on substrate top and middle part and formed, and often organizes post wheel corresponding with each described adhesive tape wheel disc (32).
6. automatic tape-wrapping mechanism as claimed in claim 1, it is characterized in that: the first spring arm (52) that described pressure zone is cut in band system (5) is a laminated structure, its lower end is provided with a pressure zone block (54), and described cutting knife (53) is fixed on pressure zone block top; The top of described first spring arm is fixedly connected with the first dwang (55), and the other end of the first dwang is fixedly connected with the first actuating arm (56) by rolling bearing, and the other end of described first actuating arm is connected with spring.
7. automatic tape-wrapping mechanism as claimed in claim 6, is characterized in that: described the second spring arm (62) is a bending laminated structure, and its lower end dorsad the first spring arm vertically bends, and its bending side is provided with a hairbrush (64); The upper end of described second spring arm is fixedly connected with the second dwang (65), and the other end of the second dwang is fixedly connected with the second actuating arm (66) by rolling bearing, and the other end of described second actuating arm is connected with spring.
8. automatic tape-wrapping mechanism as claimed in claim 7, is characterized in that: second, third driver plate (57,67) that first, second actuating arm described (56,66) laterally be arranged in parallel with substrate back correspondence position is respectively fixedly connected with; First, second actuating arm described is respectively equipped with fulcrum of spring (561,661) and axis of rotation (562,662), by spring linking springs fulcrum and axis of rotation between described each actuating arm is adjacent, left end, the 3rd driver plate right-hand member of described second driver plate are fixedly connected with the dynamical system being arranged on substrate both sides respectively.
9. automatic tape-wrapping mechanism as claimed in claim 1, it is characterized in that: on the left of the second spring arm below substrate, be equipped with tape width regulating system (9), comprise the square plate (91) be fixed on substrate, its both sides, lower end stretch out a cantilever (92) respectively, be rotatably connected between cantilever a roller (93), and these roller two ends are provided with and regulate tape width regulating wheel (94).
CN201310016596.XA 2013-01-17 2013-01-17 Automatic rubber coating mechanism CN103050277B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310016596.XA CN103050277B (en) 2013-01-17 2013-01-17 Automatic rubber coating mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310016596.XA CN103050277B (en) 2013-01-17 2013-01-17 Automatic rubber coating mechanism

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CN103050277A CN103050277A (en) 2013-04-17
CN103050277B true CN103050277B (en) 2015-03-04

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103258637B (en) * 2013-05-07 2015-04-22 深圳市泰顺友电机电有限公司 Multihead automatic coil winding and rubber belt packaging integrated machine
CN104361991B (en) * 2014-11-17 2017-01-04 厦门米特自动化设备有限公司 Coil encapsulation machine
CN104409207B (en) * 2014-12-18 2016-08-24 湖南海福来科技有限公司 A kind of ignition coil rubber coating machine
CN105366422B (en) * 2015-11-25 2017-12-22 佛山市彗恩智能科技有限公司 A kind of transformer automated intelligent twines highland barley paper machine
CN108010697B (en) * 2017-11-02 2020-08-07 珠海市欧科锐智能装备有限公司 Automatic rubber coating mechanism of high-frequency transformer

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201195600Y (en) * 2008-04-16 2009-02-18 陈修恒 Automatic package rubber belt machine
CN101707133A (en) * 2009-09-28 2010-05-12 海宁三弘电子科技有限公司 Semi-automatic adhesive tape wrapping machine of transformer
CN102623170A (en) * 2012-04-16 2012-08-01 珠海市艾森科技有限公司 Automatic rubber-coating device installed on automatic coil winding machine
CN203118767U (en) * 2013-01-17 2013-08-07 深圳博美柯自动化设备有限公司 Automatic adhesive tape coating mechanism

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201195600Y (en) * 2008-04-16 2009-02-18 陈修恒 Automatic package rubber belt machine
CN101707133A (en) * 2009-09-28 2010-05-12 海宁三弘电子科技有限公司 Semi-automatic adhesive tape wrapping machine of transformer
CN102623170A (en) * 2012-04-16 2012-08-01 珠海市艾森科技有限公司 Automatic rubber-coating device installed on automatic coil winding machine
CN203118767U (en) * 2013-01-17 2013-08-07 深圳博美柯自动化设备有限公司 Automatic adhesive tape coating mechanism

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