CN104385568A - Method and equipment for linear batch assembly of medical drug package material - Google Patents
Method and equipment for linear batch assembly of medical drug package material Download PDFInfo
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- CN104385568A CN104385568A CN201410474417.1A CN201410474417A CN104385568A CN 104385568 A CN104385568 A CN 104385568A CN 201410474417 A CN201410474417 A CN 201410474417A CN 104385568 A CN104385568 A CN 104385568A
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Abstract
The invention discloses a method and equipment for linear batch assembly of a medical drug package material. The equipment for linear batch assembly of the medical drug package material comprises a frame body assembly, a main conveying chain assembly, a pipe feeding assembly, a rubber plug loading assembly, a tablet loading assembly, a tablet tracking assembly, an ultrasonic welding assembly, a membrane blanking assembly, a membrane conveying assembly, a front welding membrane assembly, a side welding membrane assembly, a discharge assembly and an electronic control assembly. The pipe feeding assembly, the rubber plug loading assembly, the tablet loading assembly, the tablet tracking assembly, the ultrasonic welding assembly, the membrane blanking assembly, the membrane conveying assembly, the front welding membrane assembly, the side welding membrane assembly, the discharge assembly and the electronic control assembly are mounted on the frame body assembly from front to back in order. The equipment can be used for linear batch assembly of the medical drug package material. The method and the equipment provided by the invention have high production efficiency, ensure significant improvement of quality, greatly lower the labor intensity, reduce the intermediate turnover links, and effectively avoid the potential secondary pollution risk.
Description
Technical field
The present invention relates to Medical Packing Materials production technical field.
Background technology
At present, domestic soft bag and plastic bottle transfusion industry are developed rapidly, and after the regulation that particularly SDA specification transfusion enterprise must be proved by GMP, transfusion manufacturing enterprise have been pushed to the road that specification develops in a healthy way.Transfusion package industrialization, namely transfusion package production line production domesticization, infusion film material domesticizes, the production domesticization of transfusion packaging material combination cover production line, only in this way could provide the transfusion package of safety economy for industry of infusing.Comprehensive domestic transfusion industry situation, transfusion package production line and infusion film achieve production domesticization substantially, but transfusion packaging material is then in pure artificial or semi-artificial partly mechanical level substantially, the development of serious restriction transfusion industry.
The packaging technology of traditional Medical Packing Materials combination cover is as follows: in (being combined as example with chemical feed pipe) artificial collector → comb → manual top cement plug → transhipment → craft, compressing tablet → pneumatic hot weld compressing tablet → transhipment (synchronously carry out, artificial simple die rushes easily tore film) → film is put in craft and bag is examined → be packaged into pneumatic hot weld film → transhipment → side weldering → Manual light.
Medical Packing Materials production efficiency of the prior art is relatively low, and hand labor intensity is comparatively large, and quality needs to be improved further, and middle all swivel links are more, there is the risk of potential secondary pollution.
Medical drugs packaging material (chemical feed pipe) brief introduction that need assemble: as shown in Figure 1, the arrow left side is the part of medical drugs packaging material (chemical feed pipe), comprising chemical feed pipe, compressing tablet, plug and easily tore film, is the chemical feed pipe overall structure after chemical feed pipe, compressing tablet, plug and easily tore film being assembled on the right of arrow.This kind of Medical Packing Materials combines by four, and require compressing tablet to weld with pipe and must not have rosin joint phenomenon, easily tore film welds with body, firm.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of method and apparatus of orthoscopic Batch assemblage medical drugs packaging material, and it can improve production medical drugs packaging material efficiency, reduces labour intensity, effectively prevent potential secondary pollution.
Technical scheme of the present invention is: a kind of equipment of orthoscopic Batch assemblage medical drugs packaging material, comprise Rack Body assembly, main carrier chain assembly, send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module, discharge component, electrically-controlled component; Describedly send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module, discharge component, electrically-controlled component be arranged on Rack Body assembly from front to back successively; Described main carrier chain assembly be arranged on Rack Body assembly and front and back connect successively send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module and discharge component.
Described Rack Body assembly comprises the frame body be welded by section bar, the adjustable under-chassis one providing the loading stand of reference for installation and installation site and adjustment height and level for each station; The mode that is threaded connection between frame body, adjustable under-chassis, loading stand connects as one loading stand various screw and unthreaded hole.
Described main carrier chain assembly comprises servomotor one, planetary reducer, fixed bracket body, driving-chain, sprocket wheel, transmission main shaft, clamp body, fixed support, track, plate rail, bearing, shop bolt, driven sprocket, tensioning member one, tensioning member two, special chain; Being installed by fixed bracket body and fixed support is connected in Rack Body loading stand; Track and plate rail and fixed bracket body form a round and round rail.
Send pipe assembly to comprise adjustable under-chassis two, dish frame of shaking, chemical feed pipe shake dish, horizontal feed device, horizontal feed rail, pole, cylinder one, briquetting, cylinder two, location-plate one, servomotor two, ball wire bar pair one, linear slide rail one, adjustable plate one, support one, servomotor three, ball wire bar pair two, vacuum cups one, cylinder three, linear slide rail pair one, cylinder four, linear slide rail pair two, adapter fixture; Pipe assembly is sent to be fixed in the loading stand on Rack Body assembly by adjustable plate and support one; Chemical feed pipe shake dish be fixed on shake dish frame on and be positioned over mill floor by adjustable under-chassis two, regulate adjustable under-chassis two dock with horizontal feed rail and keep highly consistent; Horizontal feed rail fixing with straight feeding device on and be fixed in loading stand by pole.
Described dress plug assembly comprises adjustable under-chassis three, the dish holder one that shakes, plug shake dish, pillar one, straight feeding device, rubber stopper orbital, support two, linear slide rail two, servomotor four, ball wire bar pair three, cylinder five, vacuum stopper suction head, adjustable plate two, cylinder six, connect plug rail, linear slide rail three, end adjustable plate one, cylinder seven, locating clip; By support two, adjustable plate two and end adjustable plate one are fixed in the loading stand on Rack Body assembly; Plug fixing the shaking with the dish that shakes of dish of shaking is coiled on holder and is positioned over mill floor by adjustable under-chassis three, regulates adjustable under-chassis three to dock with rubber stopper orbital and keeps highly consistent; Rubber stopper orbital fixing with straight feeding device on and be fixed in loading stand by pillar one.
Dress wafer assembly comprises adjustable under-chassis four, the dish holder two that shakes, compressing tablet shake dish, pillar two, straight feeding device, compressing tablet track, support three, linear slide rail four, servomotor five, ball wire bar pair four, cylinder eight, vacuum cups two, adjustable plate three, cylinder nine, connect compressing tablet rail, linear slide rail five; Be fixed in the loading stand on Rack Body assembly by support three and adjustable plate three; The compressing tablet dish that shakes is fixed on the dish that shakes and shakes on dish holder and to be positioned over mill floor by adjustable under-chassis four, regulates adjustable under-chassis four and compressing tablet orbital docking also to keep highly consistent; Compressing tablet track 86 fixing with straight feeding on and be fixed in loading stand by pillar two.
Described tracking wafer assembly comprises servomotor six, motor mounting rack, Timing Belt one, adjustable plate four, ball wire bar pair five, linear slide rail six, cylinder ten, location-plate two; Be fixed on by adjustable plate four and motor mounting plate in the loading stand of Rack Body assembly.
Described supersonic welding assembly comprises end installing plate one, locking fixture block, cylinder 11, wave welding head of ultrasonic wave, large guide upright post, upper mounting plate, end slide plate; Be fixed in the loading stand of Rack Body assembly by end installing plate one; Cylinder 11 is fixed on upper mounting plate, unclamps the screw on locking fixture block, the height of wave welding head of ultrasonic wave can be regulated to mate chemical feed pipe welding and assembling height along large lead axis direction;
Described film feeding assembly comprises installs bent plate one, pressuring diaphragm, roller, installation bent plate two, winder wheel, servomotor nine, carry-over pinch rolls, pressing film roller, Timing Belt three, installing plate, installing plate, film; Installing plate one and installing plate two are datum clamp face; Be individually fixed in by installation bent plate one and installation bent plate two on the left wallboard and right wallboard rushing and put membrane module; Pulling assembly for being free to slide structure, pressuring diaphragm by mould on roller to ensure when film runs not sideslip; When film strips to be pressed on carry-over pinch rolls to ensure that servomotor nine drives it to run by pressing film roller, film does not produce slippage thus makes each film feeding distance consistent; Winder wheel is for collecting the discarded film after having rushed.
Described punching is put membrane module and is comprised right wallboard, left wallboard, support four, inhale film head, cylinder 12, servomotor seven, ball wire bar pair six, linear slide rail pair three, end installing plate two, stamping-out cylinder, motor mounting plate, Timing Belt two, linear slide rail seven, adjustable plate five, ball wire bar pair seven, cylinder 13, location-plate three, servomotor eight, caster, pipe position block, outer guiding post is secondary, elasticity stripper, clamping plate, counterdie seat board, end installing plate three, inner guiding post is secondary, stamping knife, stage clip, end adjustable plate two, cylinder 14, correcting plate, be fixed in the loading stand on Rack Body assembly by end installing plate two, support four, adjustable plate five and end adjustable plate two, die assembly is fixed on end installing plate two by end installing plate three, stamping-out cylinder is fixed on end installing plate two, and the piston rod on it is connected with the counterdie seat board on die assembly,
Caster upside-down mounting, the edge of a knife faces down, and is fixed together with end installing plate three by outer guiding post is secondary; Four groups of pipe position blocks caster are equipped with; Caster has interior guide hole; Stamping knife and inner guiding post are fixed on clamping plate, run through elasticity stripper; Between elasticity stripper and clamping plate, stage clip be housed and have 5 ~ 8MM gap with clamping plate, during matched moulds, two plates are combined; Boards wall is on counterdie seat board and connected together by screw and pin; Counterdie seat board has outer guiding post hole to install the guide pin bushing of outer guiding post pair, and the piston rod of stamping-out cylinder is connected together by rod end screw thread and counterdie seat board; During stamping-out cylinder action, it does oscilaltion campaign in outer guiding post secondary axis direction.
A method for orthoscopic Batch assemblage medical drugs packaging material, comprises the steps:
(1) shake dish automatically manage Guan Shangguan, straight line feeder straight line send pipe, servo evenly divides open pipe;
(2) vacuum cups suction pipe and put to main conveyor belt, main conveyor belt run pipe is delivered to next station;
(3) shaking, reason plug top cement plug, straight line feeder straight line send the dislocation of plug, plug, vacuum cups suction plug, are automatically pressed in pipe by plug dish automatically;
(4) synchronously carry out shaking dish automatically reason compressing tablet and send compressing tablet, straight line feeder send compressing tablet, compressing tablet dislocation, vacuum are inhaled compressing tablet in compressing tablet, track and localization and deliver to next station;
(5) positioning ultrasonic weldering compressing tablet, main conveyor belt deliver to next station;
(6) servo film feeding, automatically rush film, vacuum film adsorption, tracking servo location put film, follow the tracks of and inhale film with main conveyor belt to next station;
(7) track and localization face-bonding film, main conveyor belt are to lower station;
(8) oriented side weldering film, main conveyor belt are to lower station;
(9) detection, main conveyor belt are to lower station;
(10) Medical Packing Materials finished product is gone out.
The packaging technology of traditional Medical Packing Materials combination cover is as follows: in (being combined as example with chemical feed pipe) artificial collector → comb → manual top cement plug → transhipment → craft, compressing tablet → pneumatic hot weld compressing tablet → transhipment (synchronously carry out, artificial simple die rushes easily tore film) → film is put in craft and bag is examined → be packaged into pneumatic hot weld film → transhipment → side weldering → Manual light.
The present invention is a method of assembling the linear volume assembly process is as follows: (in dosing tube combination, for example) to automatically manage tube vibration plate → linear feeder tube feeding tube linear servo evenly divided pipe → → vacuum pipette tip and put to the main conveyor belt → main conveyor tube running to the next station → (simultaneously) vibration plate automatic justification stopper → linear feeder straight dislocation send the stopper stopper stopper → → → stopper vacuum suction head will stoppers automatically pushed onto the tube → (simultaneously) vibration plate and sent automatically manage tablet tablet → linear feeder send tablet tablet dislocation → → → vacuum suction tablet tablet tracking and sent to the next station → positioning ultrasonic welding tablet → main conveyor to the next station → (simultaneously) servo film feeding → → automatic red membrane vacuum membrane → → tracking servo positioning film releasing the film and with the main track suction conveyor to the next station → tracking films are welded to getting off → main conveyor positioned side welding film bits → → main conveyor to detect getting off bits → → → main conveyor to getting off a bit unqualified, qualified goods.
Comprehensive above two kinds of technology modes compare, and orthoscopic Batch assemblage method advantage is obvious:
1, production efficiency is high, and with 20 calculating of the every station of this equipment, assembling production capacity is 12000/hour.Be equivalent to class's production capacity of 45 people.
2. quality assurance increases substantially.
3. greatly reduce hand labor intensity.
4. decrease middle all swivel links, effectively evade potential secondary pollution risk.
Accompanying drawing explanation
Fig. 1 is part and the overall structure schematic diagram of medical drugs packaging material (chemical feed pipe) of the prior art.
Fig. 2 is the outline drawing of the equipment of orthoscopic Batch assemblage medical drugs packaging material in the present invention.
Fig. 3 is the main TV structure schematic diagram of the equipment of orthoscopic Batch assemblage medical drugs packaging material in the present invention.
Fig. 4 is the plan structure schematic diagram of the equipment of orthoscopic Batch assemblage medical drugs packaging material in the present invention.
Fig. 5 is the Rack Body modular construction schematic diagram in the present invention.
Fig. 6 is the main carrier chain modular construction schematic diagram in the present invention.
Fig. 7 send pipe modular construction schematic diagram in the present invention.
Fig. 8 is the inlet pipe modular construction schematic diagram in the present invention.
Fig. 9 is the upper pipe modular construction schematic diagram in the present invention.
Figure 10 is the adapter modular construction schematic diagram in the present invention.
Figure 11 is the dress plug modular construction schematic diagram in the present invention.
Figure 12 is the top cement plug modular construction schematic diagram in the present invention.
Figure 13 connects plug modular construction schematic diagram in the present invention.
Figure 14 is the plug positioning component structural representation in the present invention.
Figure 15 is the dress wafer assembly structural representation in the present invention.
Figure 16 is the upper wafer assembly structural representation in the present invention.
Figure 17 connects wafer assembly structural representation in the present invention.
Figure 18 is the tracking wafer assembly structural representation in the present invention.
Figure 19 is the supersonic welding modular construction schematic diagram in the present invention.
Figure 20 is that rushing in the present invention puts membrane module structure schematic diagram.
Figure 21 is the tracking carrier film modular construction schematic diagram in the present invention.
Figure 22 rushes membrane module structure schematic diagram in the present invention.
Figure 23 is the guide component structural representation in the present invention.
Figure 24 is the film feeding modular construction schematic diagram in the present invention.
Figure 25 is the face-bonding membrane module structure schematic diagram in the present invention.
Figure 26 is the face-bonding head group part structural representation in the present invention.
Figure 27 is the side weldering membrane module structure schematic diagram in the present invention.
Figure 28 is the side weldering modular construction schematic diagram in the present invention.
Figure 29 is the side soldering tip modular construction schematic diagram in the present invention.
Figure 30 is the correcting folded film modular construction schematic diagram in the present invention.
Figure 31 is the discharge component structural representation in the present invention.
Description of reference numerals: 1 Rack Body assembly, 2 main carrier chain assemblies, 3 send pipe assembly, 4 dress plug assemblies, 5 dress wafer assemblies, 6 follow the tracks of wafer assembly, 7 supersonic welding assemblies, membrane module is put in 8 punchings, 9 film feeding assemblies, 10 face-bonding membrane modules, 11 side weldering membrane modules, 12 discharge components, 13 electrically-controlled components, 14 frame bodies, 15 adjustable under-chassis one, 16 loading stand, 17 servomotors one, 18 planetary reducers, 19 fixed bracket body, 20 driving-chains, 21 sprocket wheels, 22 transmission main shafts, 23 clamp bodies, 24 fixed supports, 25 tracks, 26 plate rails, 27 bearings, 28 shop bolts, 29 driven sprockets, 30 tensioning member one, 31 tensioning member two, 32 special chain, 33 inlet pipe assemblies, pipe assembly on 34, 35 adjustable under-chassis two, 36 shake dish frame, 37 chemical feed pipes shake dish, 38 horizontal feed devices, 39 horizontal feed rails, 40 poles, 41 cylinders one, 42 briquettings, 43 adapter assemblies, 44 cylinders two, 45 location-plates one, 46 servomotors two, 47 ball wire bar pairs one, 48 linear slide rails one, 49 adjustable plates one, 50 supports one, 51 servomotors three, 52 ball wire bar pairs two, 53 vacuum cups one, 54 cylinders three, 55 linear slide rail pairs one, 56 cylinders four, 57 linear slide rail pairs two, 58 adapter fixtures, 59 adjustable under-chassis three, 60 shake coils holder one, 61 plugs shake dish, 62 pillars one, 63 straight feeding devices, 64 rubber stopper orbitals, 65 top cement plug assemblies, 66 connect plug assembly, 67 plug positioning components, 68 supports two, 69 linear slide rails two, 70 servomotors four, 71 ball wire bar pairs three, 72 cylinders five, 73 vacuum stopper suction heads, 74 adjustable plates two, 75 cylinders six, 76 connect plug rail, 77 linear slide rails three, 78 end adjustable plates one, 79 cylinders seven, 80 locating clips, 81 adjustable under-chassis four, 82 shake coils holder two, 83 compressing tablets shake dish, 84 pillars two, 85 straight feeding devices, 86 compressing tablet tracks, wafer assembly on 87, 88 connect wafer assembly, 89 supports three, 90 linear slide rails four, 91 servomotors five, 92 ball wire bar pairs four, 93 cylinders eight, 94 vacuum cups two, 95 adjustable plates three, 96 cylinders nine, 97 connect compressing tablet rail, 98 linear slide rails five, 99 servomotors six, 100 motor mounting racks, 101 Timing Belts one, 102 adjustable plates four, 103 ball wire bar pairs five, 104 linear slide rails six, 105 cylinders ten, 106 location-plates two, 107 end installing plates one, 108 locking fixture blocks, 109 cylinders 11, 110 wave welding head of ultrasonic wave, 111 large guide upright posts, 112 upper mounting plates, 113 end slide plates, 114 right wallboards, 115 follow the tracks of carrier film assembly, 116 rush membrane module, 117 guide component, 118 left wallboards, 119 supports four, 120 inhale film head, 121 cylinders 12, 122 servomotors seven, 123 ball wire bar pairs six, 124 linear slide rail pairs three, 125 end installing plates two, 126 stamping-out cylinders, 127 motor mounting plates, 128 Timing Belts two, 129 linear slide rails seven, 130 adjustable plates five, 131 ball wire bar pairs seven, 132 cylinders 13, 133 location-plates three, 134 servomotors eight, 135 casters, 136 pipe position blocks, 137 outer guiding posts are secondary, 138 elasticity strippers, 139 clamping plate, 140 counterdie seat boards, 141 end installing plates three, 142 inner guiding posts are secondary, 143 stamping knives, 144 stage clips, 145 end adjustable plates two, 146 cylinders 14, 147 correcting plates, 148 install bent plate one, 149 capsule stacks, 150 pressuring diaphragms, 151 rollers, 152 pulling assemblies, 153 install bent plate two, 154 winder wheels, 155 servomotors nine, 156 carry-over pinch rolls, 157 pressing film rollers, 158 Timing Belts three, 159 installing plates one, 160 installing plates two, 161 films, 162 supports five, 163 face-bonding head group parts, 164 fixed heads, 165 cylinders 15, 166 linear slide rails eight, 167 positive soldering tips, 168 heating tubes, 169 springs, 170 guiding sheaths, 171 thermocouples, 172 side weldering assemblies, 173 correcting folded film assemblies, 174 side soldering tip assemblies, 175 films, 176 end adjustable plates three, 177 side soldering tip fixed heads, 178 cylinders 16, 179 linear slide rail pairs four, 180 side soldering tips, 181 heating tubes, 182 springs, 183 guiding sheaths, 184 thermocouples, 185 end adjustable plates four, 186 correcting folded film heads, 187 correcting fixed heads, 188 linear slide rail pairs five, 189 cylinders 17, 190 supports six, 191 cylinders 18, 192 clamp fixing plate, 193 jaws, 194 ship and resell on another market, 195 servomotors ten, 196 ball wire bar pairs eight, 197 cylinders 19, 198 linear slide rail pairs six, 199 risers, 200 linear slide rail pairs seven.
Detailed description of the invention
As shown in Fig. 1 to Figure 31, a kind of equipment of orthoscopic Batch assemblage medical drugs packaging material, comprises Rack Body assembly 1, main carrier chain assembly 2, send pipe assembly 3, dress plug assembly 4, dress wafer assembly 5, follows the tracks of wafer assembly 6, supersonic welding assembly 7, rush membrane module 8, film feeding assembly 9, face-bonding membrane module 10, side weldering membrane module 11, discharge component 12, electrically-controlled component 13.Describedly send pipe assembly 3, dress plug assembly 4, dress wafer assembly 5, follow the tracks of wafer assembly 6, supersonic welding assembly 7, rush membrane module 8, film feeding assembly 9, face-bonding membrane module 10, side weldering membrane module 11, discharge component 12, electrically-controlled component 13 be arranged on Rack Body assembly 1 from front to back successively; Described main carrier chain assembly 2 be arranged on Rack Body assembly 1 and front and back connect successively send pipe assembly 3, dress plug assembly 4, dress wafer assembly 5, follow the tracks of wafer assembly 6, supersonic welding assembly 7, rush membrane module 8, film feeding assembly 9, face-bonding membrane module 10, side weldering membrane module 11 and discharge component 12.
The equipment of this orthoscopic Batch assemblage medical drugs packaging material is orthoscopic two ends symmetric arrays, by module and the design of station formula, described in send pipe assembly 3, dress plug assembly 4, dress wafer assembly 5, follow the tracks of wafer assembly 6, supersonic welding assembly 7, rush membrane module 8, film feeding assembly 9, face-bonding membrane module 10, side weldering membrane module 11, discharge component 12 respectively correspond to a station corresponding to function performed by this assembly.Each station controls separately, independent operating.Connect the relaying with feedback by inductive switch as signal between adjacent station, PLC system Comprehensive Control, integrate and respectively independently control station, form an organic whole.
The station of each assembly and correspondence thereof is described in detail as follows:
One, Rack Body assembly (see Fig. 5):
Rack Body assembly 1 is the basic component of this equipment, and its effect is for each station provides the workbench of an even running.Rack Body assembly 1 comprises the frame body 14 be welded by section bar, the loading stand 16 providing reference for installation and installation site for each station and regulates the adjustable under-chassis 1 of height and level.Be threaded connection mode between frame body, adjustable under-chassis, loading stand to connect as one.Loading stand 16 has various screw and unthreaded hole, for installing each station component thereon.Be the space that framework is formed below it, for installing electric control cabinet, wire casing, pneumatic controller, vavuum pump etc.
Two, main carrier chain assembly (see Fig. 6)
Described main carrier chain assembly 2 comprises servomotor 1, planetary reducer 18, fixed bracket body 19, driving-chain 20, sprocket wheel 21, transmission main shaft 22, clamp body 23, fixed support 24, track 25, plate rail 26, bearing 27, shop bolt 28, driven sprocket 29, tensioning member 1, tensioning member 2 31, special chain 32.
Main carrier chain assembly 2 is this equipment key part, and it act as the transhipment of material, each station of connecting.Installed by fixed bracket body 19 and fixed support 24 and be connected in Rack Body loading stand 16.Servomotor 1, planetary reducer 18 drives transmission main shaft 22 by driving-chain 20, sprocket wheel 21, driven sprocket 29 also drives special chain 32 and the clamp body 23 connected thereon to do gap circulatory motion, accurately the material be positioned on shop bolt 28 is delivered to next station.
Track 25 and plate rail 26 and fixed bracket body 19 form a round and round rail, and running for special chain 32 provides accurate benchmark.Bearing 27 on clamp body 23 runs in circular rails.Tensioning member 2 31 and tensioning member 1 are that special chain 32 tensioning is used, compensate the elongation error that special chain 32 longtime running brings, special chain 32 active section that is in operation is made to maintain tension all the time, to ensure the material pitch be positioned on clamp body 23, the location for each station provides a good platform.
Three, pipe assembly (see Fig. 7,8,9,10) is sent
Pipe assembly is sent to comprise adjustable under-chassis 2 35, shake and coil frame 36, chemical feed pipe shakes dish 37, horizontal feed device 38, horizontal feed rail 39, pole 40, cylinder 1, briquetting 42, cylinder 2 44, location-plate 1, servomotor 2 46, ball wire bar pair 1, linear slide rail 1, adjustable plate 1, support 1, servomotor 3 51, ball wire bar pair 2 52, vacuum cups 1, cylinder 3 54, linear slide rail secondary 1, cylinder 4 56, linear slide rail secondary 2 57, adapter fixture 58.
Pipe assembly 3 is sent to be an independently station, its effect and function be by the chemical feed pipe of random distribution according to certain rule neatly arrange and sequentially-fed on adapter fixture 58, then by upper pipe assembly 34 by chemical feed pipe place and main carrier chain 2 clamp body 23 alignment pin 28 on.
Send pipe assembly 3 primarily of inlet pipe assembly 33 and upper pipe assembly 34, adapter assembly 43, form, be fixed in the loading stand 16 on Rack Body assembly 1 with the support 1 on upper pipe assembly 34 by the adjustable plate 1 on inlet pipe assembly 33.Chemical feed pipe shakes, and dish 37 is fixing to be coiled in frame 36 and is positioned over mill floor by adjustable under-chassis 2 35 with shaking, and regulates adjustable under-chassis 2 35 dock with horizontal feed rail 39 and keep highly consistent.Horizontal feed rail 39 fixing with straight feeding device 38 on and be fixed in loading stand 16 by pole 40.
Treat that reason medical medicine adding pipe is poured chemical feed pipe into and to be shaken dish 37, under the dish that shakes carries the driving of electromagnet, chemical feed pipe shakes the arrangement of dish 37 inner orbit automatic sequence from outlet out along chemical feed pipe, enter horizontal feed rail 39, chemical feed pipe is delivered to first notch of adapter fixture 58 forward by horizontal feed rail 39 under straight feeding device 38 drives, servomotor 2 46 drives adapter assembly 43 on linear slide rail 1, do accurate step motion by ball wire bar pair 1 and (namely often walks a notch, pause 0.5 ~ 1.5 second) after whole notch has material, the cylinder 1 be placed in above horizontal feed rail drives briquetting 42 to be pushed down by the material at horizontal feed rail 39 place, simultaneously, cylinder 2 44 on inlet pipe assembly 33 drives location-plate 1 chemical feed pipe correcting to be located.
Cylinder 3 54 on upper pipe assembly 34 drives that vacuum cups 1 is descending holds chemical feed pipe, and the 1S that pauses, cylinder 4 56 on adapter assembly 43 drives adapter fixture 58 rollback on linear slide rail secondary 2 57, and the cylinder 2 44 on inlet pipe assembly 33 drives location-plate 1 also rollback.
Cylinder 3 54 on upper pipe assembly 34 drives vacuum cups 1 up, servomotor 3 51 drives vacuum cups 1 on linear slide rail secondary 1 on linear running to main carrier chain assembly 2 clamp body 23 directly over alignment pin 28 by ball wire bar pair 2 52, cylinder 3 54 drives vacuum cups 1 descending, chemical feed pipe is placed on alignment pin 28, cylinder 3 54 drives horizontal reset on vacuum cups 1, and servomotor 3 51 drives vacuum cups 1 on linear slide rail secondary 1 directly over linear running to adapter fixture 58 by ball wire bar pair 2 52.
Synchronous with upper action, servomotor 2 46 drives adapter assembly 43 quick notch aligning horizontal feed rail 39 moved to continuously on adapter fixture 58 on linear slide rail 1 to stop by ball wire bar pair 1, and the cylinder 4 56 on adapter assembly 43 drives adapter fixture 58 to advance on linear slide rail secondary 2 57 and docks horizontal feed rail 39.Complete whole action of feeding station and repeat next circulation.
Synchronous with a upper action, the servomotor 1 on main carrier chain assembly 2 drives special chain 32 heating tube on clamp body 23 to be delivered to next station dress plug.
Four, plug assembly (see Figure 11,12,13,14) is filled
Dress plug assembly mainly comprises top cement plug assembly 65, plug positioning component 67, connects plug assembly 66.Specifically comprise adjustable under-chassis 3 59, the dish holder 1 that shakes, plug shake dish 61, pillar 1, straight feeding device 63, rubber stopper orbital 64, support 2 68, linear slide rail 2 69, servomotor 4 70, ball wire bar pair 3 71, cylinder 5 72, vacuum stopper suction head 73, adjustable plate 2 74, cylinder 6 75, connect plug rail 76, linear slide rail 3 77, end adjustable plate 1, cylinder 7 79, locating clip 80.
Dress plug assembly 4 is an independently station, its effect and function be the plug of random distribution is neatly arranged according to certain rule and sequentially-fed to connecing on plug rail 76, then by top cement plug assembly 65, plug to be loaded with chemical feed pipe on the alignment pin 28 of main carrier chain 2 clamp body 23.
Dress plug assembly 4 is primarily of adjustable under-chassis 3 59, and shake dish holder 1, and plug shakes dish 61 pillar 1 straight feeding device 63, and rubber stopper orbital 64, top cement plug assembly 65, connects plug assembly 66, formation such as plug positioning component 67 grade.
By the support 2 68 on top cement plug assembly 65, connect the adjustable plate 2 74 on plug assembly 66 and the end adjustable plate 1 on plug positioning component 67 is fixed in the loading stand 16 on Rack Body assembly 1.Plug fixing the shaking with the dish that shakes of dish 61 of shaking is coiled on holder 60 and is positioned over mill floor by adjustable under-chassis 3 59, regulates adjustable under-chassis 3 59 dock with rubber stopper orbital 64 and keep highly consistent.Rubber stopper orbital 64 fixing with straight feeding device 63 on and be fixed in loading stand 16 by pillar 1.
Treat that reason medical rubber stopper is poured plug into and to be shaken dish 61, under the dish that shakes carries the driving of electromagnet, plug shakes the arrangement of dish 61 inner orbit automatic sequence from 5 outlets out along plug, enter the corresponding interface of rubber stopper orbital 63, plug to be delivered to forward to connect and plug assembly 66 being connect plug rail 76 notch by rubber stopper orbital 63 under straight feeding device 63 drives, cylinder 6 75 driving connects plug rail 76 and moves ahead on linear slide rail 3 77, misplaces with rubber stopper orbital 63 interface.Cylinder 5 72 on top cement plug assembly 65 drives vacuum stopper suction head 73 descending, holds plug.
Cylinder 5 72 on top cement plug assembly 65 drives the up return of vacuum stopper suction head 73.Meanwhile, cylinder 6 75 driving connect on plug assembly 66 connects plug rail 76 and retreats on linear slide rail 3 77, resets.Servomotor 4 70 drives directly over vacuum stopper suction head 73 chemical feed pipe that on linear running to main carrier chain assembly 2 clamp body 23, alignment pin 28 is located on linear slide rail 2 69 by ball wire bar pair 3 71, cylinder 5 72 drives vacuum stopper suction head 73 descending, plug is loaded in chemical feed pipe, cylinder 5 72 drives horizontal reset on vacuum stopper suction head 73, and servomotor 4 70 drives vacuum stopper suction head 73 linear running on linear slide rail secondary 3 77 to fill in directly over rail 76 to connecing by ball wire bar pair 3 71.
Synchronous with above-mentioned action, when the special chain 32 in main carrier chain assembly 2 moves to dress plug station, the cylinder 7 79 on plug positioning component 67 drives locating clip 80 to be clamped by chemical feed pipe, location.When plug loads in chemical feed pipe, cylinder 5 72 drives on vacuum stopper suction head 73 after horizontal reset, and cylinder 7 79 drives locating clip 80 return.
Servomotor 1 on main carrier chain assembly 2 drives special chain 32 chemical feed pipe installing plug on clamp body 23 to be delivered to next station dress compressing tablet.
Five, wafer assembly (see Figure 15,16,17) is filled
Dress wafer assembly mainly comprises wafer assembly 87, connects wafer assembly 88.Specifically comprise adjustable under-chassis 4 81, the dish holder 2 82 that shakes, compressing tablet shake dish 83, pillar 2 84, straight feeding device 85, compressing tablet track 86, support 3 89, linear slide rail 4 90, servomotor 5 91, ball wire bar pair 4 92, cylinder 8 93, vacuum cups 2 94, adjustable plate 3 95, cylinder 9 96, connect compressing tablet rail 97, linear slide rail 5 98.
Dress wafer assembly 4 is an independently station, its effect and function be the compressing tablet of random distribution is neatly arranged according to certain rule and sequentially-fed to connecing on compressing tablet rail 97, then by upper wafer assembly 87 compressing tablet loaded and tops bar in hole with chemical feed pipe on the alignment pin 28 of main carrier chain 2 clamp body 23.
Dress wafer assembly 5 is primarily of adjustable under-chassis 4 81, and shake dish holder 2 82, and compressing tablet shakes dish 83, and pillar 2 84, straight feeding device 85, compressing tablet track 86, upper wafer assembly 87, connects formation such as wafer assembly 88 grade.
Be fixed in the loading stand 16 on Rack Body assembly 1 by the support 3 89 on upper wafer assembly 87 and the adjustable plate 3 95 connect on wafer assembly 88.Compressing tablet shake dish 83 be fixed on the dish that shakes shake dish holder 82 on and be positioned over mill floor by adjustable under-chassis 4 81, regulate adjustable under-chassis 4 81 dock with compressing tablet track 86 and keep highly consistent.Compressing tablet track 86 fixing with straight feeding 85 on and be fixed in loading stand 16 by pillar 2 84.
Wait to manage medical compressing tablet to pour compressing tablet into and shake in dish 83, under the dish that shakes carries the driving of electromagnet, compressing tablet shakes the arrangement of dish 83 inner orbit automatic sequence from 5 outlets out along compressing tablet, enter the corresponding interface of compressing tablet track 86, compressing tablet to be delivered to forward to connect and wafer assembly 88 is connect compressing tablet rail 97 notch by compressing tablet track 86 under straight feeding device 85 drives, cylinder 9 96 driving connects compressing tablet rail 97 and moves ahead on linear slide rail 5 98, misplaces with compressing tablet track 86 interface.Cylinder 8 93 on upper wafer assembly 87 drives vacuum cups 2 94 descending, holds compressing tablet.
Cylinder 8 93 on upper wafer assembly 87 drives the up return of vacuum cups 2 94.Meanwhile, cylinder 9 96 driving connect on wafer assembly 88 connects compressing tablet rail 97 and retreats on linear slide rail 5 98, resets.Servomotor 5 91 drives directly over vacuum cups 2 94 chemical feed pipe that on linear running to main carrier chain assembly 2 clamp body 23, alignment pin 28 is located on linear slide rail 4 90 by ball wire bar pair 4 92, cylinder 93 drives vacuum cups 2 94 descending, compressing tablet is loaded in chemical feed pipe, cylinder 8 93 drives horizontal reset on vacuum cups 2 94, servomotor 5 91 by ball wire bar pair 4 92 drive vacuum cups 2 94 on linear slide rail secondary 4 90 linear running to connecing directly over compressing tablet rail 97.
Servomotor 1 on main carrier chain assembly 2 drives special chain 32 chemical feed pipe installing plug compressing tablet on clamp body 23 to be delivered to next station dress supersonic welding compressing tablet station.
Six, wafer assembly (see Figure 18) is followed the tracks of
Follow the tracks of wafer assembly and comprise servomotor 6 99, motor mounting rack 100, Timing Belt 1, adjustable plate 4 102, ball wire bar pair 5 103, linear slide rail 6 104, cylinder 10, location-plate 2 106.
Following the tracks of wafer assembly 6 is auxiliary positioning station.Its Function and operation is in dress compressing tablet station location and guiding, load in chemical feed pipe step groove smoothly to allow compressing tablet, be in operation for preventing compressing tablet and fall from chemical feed pipe, when main carrier chain assembly 2 runs, location-plate 2 106 also synchronized tracking moves to next station and ultrasonic bonding station.
Positioning states is kept to provide guiding until be back to upper station location and guiding after having welded again for ultrasonic bonding.
Be fixed in the loading stand 16 of Rack Body assembly 1 by adjustable plate 4 102 and motor mounting plate 100.
Following the tracks of wafer assembly 6 initial position is that location-plate 2 106 is in dress compressing tablet station, and cylinder 10 is in the state of stretching out.
When the chemical feed pipe installing plug is sent into dress compressing tablet station by main carrier chain assembly 2, the chemical feed pipe correcting that cylinder 10 descending (returning) drives location-plate 2 106 to be placed on special chain 32 clamp body 23.When the cylinder 8 93 on dress wafer assembly 5 drives vacuum cups 2 94 that compressing tablet loaded chemical feed pipe and after return, servomotor 6 99 is by Timing Belt 1, and ball wire bar pair 5 103 drives location-plate 2 106 to weld station to move to the identical speed tracing of main conveying assembly 2 on linear slide rail 6 104.After welding completes, cylinder 10 stretches out, and servomotor 6 99 drives location-plate 2 106 returning quickly to initial bit.
Seven, supersonic welding assembly (see Figure 19)
Supersonic welding assembly comprises end installing plate 1, locking fixture block 108, cylinder 11, wave welding head of ultrasonic wave 110, large guide upright post 111, upper mounting plate 112, end slide plate 113.
Supersonic welding assembly 7 is an independent station, its function and effect be installed plug and compressing tablet chemical feed pipe in the up-down vibration of this station by wave welding head of ultrasonic wave 110, the flexible welding of generating heat of compressing tablet and chemical feed pipe is integrated, reaches sealing purpose.
Supersonic welding assembly 7, primarily of end installing plate 1, locks fixture block 108, cylinder 11, wave welding head of ultrasonic wave 110, large lead 111, upper mounting plate 112, formation such as end slide plate 113 grade.Be fixed in the loading stand 16 of Rack Body assembly 1 by end installing plate 1.Cylinder 11 is fixed on upper mounting plate 112, unclamps the screw on locking fixture block 108, the height of wave welding head of ultrasonic wave 110 can be regulated to mate chemical feed pipe welding and assembling height along large lead 111 axis direction.
When the chemical feed pipe installing compressing tablet and plug is delivered to supersonic welding station by main carrier chain assembly 2 and tracking wafer assembly 6, the wave welding head of ultrasonic wave 110 of cylinder 11 drive installation on end slide plate 113 runs downwards, after putting in place, supersonic generator starts, wave welding head of ultrasonic wave 110 starts to vibrate and keeps 0.5 ~ 1.5S, and welding completes.Cylinder 11 drives wave welding head of ultrasonic wave 110 return.Follow the tracks of wafer assembly 6 return under servomotor 6 99 drives.
Main carrier chain assembly 2 runs, and the chemical feed pipe welded is delivered to punching and puts film station.
Eight, membrane module (see Figure 20,21,22,23) is put in punching
Punching is put membrane module and is comprised right wallboard 114, follows the tracks of carrier film assembly 115, rushes membrane module 116, guide component 117.Specifically comprise left wallboard 118, support 4 119, inhale film head 120, cylinder 12, servomotor 7 122, ball wire bar pair 6 123, linear slide rail secondary 3 124, end installing plate 2 125, stamping-out cylinder 126, motor mounting plate 127, Timing Belt 2 128, linear slide rail 7 129, adjustable plate 5 130, ball wire bar pair 7 131, cylinder 13, location-plate 3 133, servomotor 8 134, caster 135, pipe position block 136, outer guiding post pair 137, elasticity stripper 138, clamping plate 139, counterdie seat board 140, end installing plate 3 141, inner guiding post pair 142, stamping knife 143, stage clip 144, end adjustable plate 2 145, cylinder 14, correcting plate 147.
To put membrane module 8 be an independent station in punching, completes the stamping-out of volume film in this station, and film feeding to chemical feed pipe follows the tracks of film feeding to next station weldering film.The correcting completing chemical feed pipe direction ensures the condition that side weldering quality provides for side welder stands.
Indicating by Figure 20,21,22,23, punching is put membrane module 8 and is formed by described.By end installing plate 2 125, support 4 119, follows the tracks of the adjustable plate 5 130 on film feeding assembly 115 and the end adjustable plate 2 145 in guide component 117 is fixed in the loading stand 16 on Rack Body assembly 1.Die assembly 116 is fixed on end installing plate 2 125 by end installing plate 3 141.Stamping-out cylinder 126 is fixed on end installing plate 2 125, and the piston rod on it is connected with the counterdie seat board 140 on die assembly 116, for stamping-out provides driving force.
Die assembly 116 is inverted die set, and its effect is washed into single-piece film finished product after being launched by the easily tore film of rolling.
Caster 135 upside-down mounting, the edge of a knife faces down, and edge of a knife section epimere has the blanking gradient of 3 ~ 5 °, is fixed together with end installing plate 3 141 by outer guiding post secondary 137.Caster 135 being equipped with 4 groups of pipe position blocks 136 for package easily tore film provides guiding.Caster 135 has interior guide hole, so that accurate guiding during stamping-out.Stamping knife 143 and inner guiding post 143 are fixed on clamping plate 139, run through elasticity stripper 138.Stage clip 144 is housed between elasticity stripper 138 and clamping plate 139 and has 5 ~ 8MM gap with clamping plate 139, during matched moulds, two plates are combined.Clamping plate 139 to be fixed on counterdie seat board 140 and to be connected together by screw and pin.Counterdie seat board 140 has outer guiding post hole to install the guide pin bushing of outer guiding post pair 137, and the piston rod of stamping-out cylinder 126 is connected together by rod end screw thread and counterdie seat board.When stamping-out cylinder 126 acts on, it does oscilaltion campaign at secondary 137 axis directions of outer guiding post.
Following the tracks of carrier film assembly 115 is two station transfer jockeys.Connect punching and put film station and face-bonding film station.Guiding is provided for putting film and synchronously film is transported to face-bonding film station and provides guiding for face-bonding.
Volume film launches and becomes band after being located by the pipe position block 136 on die assembly 116 to be laid on caster 135 edge of a knife face by film feeding assembly 9, and stamping-out cylinder 126 is up, and inner guiding post 143 enters in caster 135 inward oriented hole, completes the accurate guiding of rushing film; Stamping-out cylinder 126 continues up, and elasticity stripper 138 contacts with belt type film, press mold; Stamping-out cylinder 126 continues up, and stage clip 144 compresses, and stamping knife 143 stretches out from elasticity stripper 138 and enters caster 135 edge of a knife, belt type film is washed into more than one piece finished product easily tore film after matched moulds.Keep matched moulds 1 ~ 2s.
Cylinder 12 drives suction film head 120 descending, finished film is held and up return from edge of a knife material-dropping hole.Stamping-out cylinder 126 drives stamping knife 143, horizontal reset under elasticity stripper 138 grade.Servomotor 7 122 is driven by ball wire bar pair 6 123 to be inhaled film head 120 and moves on linear slide rail 3 124 and to follow the tracks of on carrier film assembly 115 directly over location-plate 3 133.
When main carrier chain assembly 2 move to punching put film station time, cylinder 14 in guide component 117 drives correcting plate 147 to move ahead the correcting of chemical feed pipe side direction.Meanwhile, the cylinder 13 followed the tracks of on transhipment assembly 115 drives location-plate 3 133 descending, by the correcting of chemical feed pipe forward.
Cylinder 12 drives suction film head 120 descending, finished film is placed with on chemical feed pipe, horizontal reset on cylinder 12.Servomotor 7 122 drives suction film head 120 to be repositioned to directly over caster 135 edge of a knife.Meanwhile, the cylinder 14 in guide component 117 drives correcting plate to retreat reset.
Main carrier chain 2 runs, and following the tracks of servomotor 8 134 on carrier film assembly 115, to drive location-plate 3 133 to protect finished film by Timing Belt 2 128, ball wire bar pair 7 131 synchronous with main carrier chain assembly 2, and tracking moves to face-bonding film station.After face-bonding completes, cylinder 13 drives location-plate 3 133 up, and servomotor 8 134 drives location-plate 3 133 to get back to initial bit, completes whole actions that film station is put in punching.
Nine, film feeding assembly (see Figure 24)
Film feeding assembly comprises capsule stack 149, pulling assembly 152, specifically comprises and installs bent plate 1, pressuring diaphragm 150, roller 151, installation bent plate 2 153, winder wheel 154, servomotor 9 155, carry-over pinch rolls 156, pressing film roller 157, Timing Belt 3 158, installing plate 1, installing plate 2 160, film 161.
Film feeding assembly 9 is secondary station, and its function is for die assembly 116 provides coating materials band, has often rushed once, and film moves segment distance stamping-out again.
Installing plate 1 and installing plate 2 160 are datum clamp face, and corresponding part is fixed on it.Be individually fixed on the left wallboard 118 and right wallboard 114 rushing and put membrane module 8 by installation bent plate 1 and installation bent plate 2 153.Pulling assembly 152 is for being free to slide structure, and its effect ensures that film 161 is in tension at active section all the time, thus best guarantee stamping-out quality.Film 161 is pressed on roller 151 to ensure when film 161 runs not sideslip by pressuring diaphragm 150.Carry-over pinch rolls 156 are this assembly core component, and when film strips pressure to be pressed on carry-over pinch rolls 156 to ensure that servomotor 9 155 drives it to run by pressing film roller 157, film 161 does not produce slippage thus makes each film feeding distance consistent.Winder wheel 154 is for collecting the discarded film after having rushed.
Ten, face-bonding membrane module (see Figure 25,26)
Face-bonding membrane module comprises face-bonding head group part 163.Specifically comprise support 5 162, fixed head 164, cylinder 15, linear slide rail 8 166, positive soldering tip 167, heating tube 168, spring 169, guiding sheath 170, thermocouple 171.
Face-bonding membrane module 10 is independent station, and its function and effect is welded together through heating at easily tore film and chemical feed pipe body, reaches the object of sealing.
Be fixed in the loading stand 16 of Rack Body assembly 1 by support 5 162.Face-bonding head group part 163 is by heating tube 168, and positive soldering tip 167, spring 169, guiding sheath 170 and temperature element thermocouple 171 are formed.After temperature controller sets temperature, heating tube 168 heats, and is heated by positive soldering tip 167 by heat transfer, when thermocouple 171 measure real time temperature reach design temperature time, temperature controller stop heating, insulation.Positive soldering tip 167 is slided at the guiding sheath 170 made by insulation high-temperature-resistant material and is fixed on fixed head 164 by the screw on guiding sheath 170.Spring 169 is for having certain precompression when making positive soldering tip 167 weld, meanwhile, and the impact of height tolerance welding quality when eliminating because installing.Fixed head 164 be equipped with linear slide rail 166 and be connected with cylinder 15 piston rod, cylinder 15 drives fixed head 164 and drives face-bonding head group part 163 to do oscilaltion campaign.
When main carrier chain assembly 2 and the punching tracking carrier film assembly 115 put on membrane module 8 synchronously escort chemical feed pipe and easily tore film moves to face-bonding film station, cylinder 15 drives face-bonding head group part 163 descending, film and chemical feed pipe body are added thermofussion welding, keep after 0.5 ~ 1.5s, cylinder 15 drives positive soldering tip 163 to rise return.The action of face-bonding film completes.
11, side weldering membrane module (see Figure 27,28,29,30)
Side weldering membrane module comprises side weldering assembly 172, correcting folded film assembly 173, side soldering tip assembly 174.Specifically comprise that film 175, end adjustable plate 3 176, side soldering tip fixed head 177, cylinder 16, linear slide rail are secondary 4 179, side soldering tip 180, heating tube 181, spring 182, guiding sheath 183, thermocouple 184, end adjustable plate 4 185, correcting folded film 186, correcting fixed head 187, linear slide rail are secondary 5 188, cylinder 17.
Side weldering membrane module 11 is independent station, and its action and function has chemical feed pipe base side millet cake welded together after being rolled over by easily tore film.
Side soldering tip assembly 11 welds assembly 172 by side and correcting folded film assembly 173 is formed.
Side weldering assembly 172 is fixed in Rack Body assembly 1 loading stand 16 by end adjustable plate 3 176.Side soldering tip assembly 174 is by side soldering tip 180, and heating tube 181, spring 182, guiding sheath 183 and temperature thermocouple 184 are formed.After temperature controller sets temperature, heating tube 181 heats, and is heated by side soldering tip 180 by heat transfer, when thermocouple 184 measure real time temperature reach design temperature time, temperature controller stop heating, insulation.Side soldering tip 180 is slided at the guiding sheath 183 made by insulation high-temperature-resistant material and is fixed on side soldering tip fixed head 177 by the screw on guiding sheath 183.Spring 182 is for having certain precompression when making side soldering tip 180 weld, meanwhile, and the impact of height tolerance welding quality when eliminating because installing.Side soldering tip fixed head 177 be equipped with linear slide rail secondary 4 179 and be connected with cylinder 17 piston rod, cylinder 17 driving side soldering tip fixed head 177 also drives side soldering tip assembly 174 to seesaw.
Correcting folded film assembly 173 by end adjustable plate 185, correcting folded film 186, correcting fixed head 187, linear slide rail secondary 5 188, formation such as cylinder 17 grade.
Be fixed in the loading stand 16 of Rack Body assembly 1 by end adjustable plate 4 185. correcting folded film 186 is arranged on correcting fixed head 187, unclamp notch edges place screw can free adjustment correcting folded film 186 height consistent with chemical feed pipe.Correcting fixed head 187 is provided with linear slide rail pair 188, the piston rod on cylinder 17 is connected with correcting fixed head 187, and cylinder 17 drives correcting folded film 186 to do oscilaltion campaign around linear slide rail secondary 5 188.
When main carrier chain assembly 2 moves to side weldering film station, cylinder 17 on correcting folded film assembly 173 drives correcting fixed head 187 and drives correcting folded film 186 to run downwards, by the chemical feed pipe neighboring bending of finished film 176 source, and keeps this state 1 ~ 3S.Cylinder 16 driving side soldering tip fixed head 177 on side weldering assembly 172 also drives side soldering tip assembly 174 to move ahead, and after welding, returns reset.Cylinder 17 is also up, and correcting folded film 186 is reset to upper.Complete the action of whole side weldering film.
12, discharge component (see Figure 31)
Discharge component comprises support 6 190, cylinder 18, clamp fixing plate 192, jaw 193, ship and resell on another market 194, servomotor 10, ball wire bar pair 8 196, cylinder 19, linear slide rail are secondary 6 198, riser 199, linear slide rail secondary 7 200.
Discharge component 12 is independent station, and its function and effect is pressed from both sides out from main carrier chain 2 by the chemical feed pipe finished product assembled to put in Turnover Box.
Be fixed in the loading stand 16 of Rack Body assembly 1 by support 6 190.Jaw 193 is a level type structure, is corpus unguis below, middle for shipping and reselling on another market hole 194 being connected with clamp fixing plate 192 by shipping and reselling on another market, above step groove be connected with cylinder 18.Cylinder 18 moves and drives jaw 193 opening and closing.Cylinder 18 is fixed in clamp fixing plate 192, and clamp fixing plate 192 is connected with riser by linear slide rail secondary 7 200, and piston rod and the clamp fixing plate 192 of cylinder 19 are threaded togather.Cylinder 19 moves and drives jaw 193 to do oscilaltion campaign.Riser 199 is connected with servomotor 10 by ball wire bar pair 8 196 and linear slide rail secondary 6 198, and servomotor 10 rotarily drives riser 199 and seesaws.
When main carrier chain assembly 2 moves to discharging station with the chemical feed pipe finished product assembled, cylinder 18 is descending, and jaw 193 opens.Cylinder 19 drives clamp fixing plate 192 and drives that jaw 193 is descending to put in place, the up return of cylinder 18, jaw 193 is closed clamps chemical feed pipe, the up return of cylinder 19, chemical feed pipe is jammed the main carrier chain assembly 2 of rear disengaging, servomotor 10 drives jaw 193 and chemical feed pipe to move to Turnover Box place by ball wire bar pair 8 196, and cylinder 18 is descending, and jaw 193 opens puts into Turnover Box by chemical feed pipe.Servomotor 10 runs back original position.Complete the whole action of discharging station.
13, electrically-controlled component
Electrically-controlled component is by PLC, and touch-screen, servo-driver, temperature conditioning unit, the original papers such as pneumatic operated valve are formed.Each station being connected in series by program is an organic whole.Described electrically-controlled component is for controlling the operation of whole equipment.
The packaging material of medical drugs described in the present invention means jumbo plastic bottle, the combination cover (pipe) (as chemical feed pipe, woven hose, compound tube etc.) on packed in flexible pouchy infusion solution.Method and apparatus described in the present invention means a kind of new packaging technology for rapidly and efficiently assembling this Medical Packing Materials and is the device that realizes this technique and equipment.
The present invention is a method of assembling the linear volume assembly process is as follows :( dosing tube in combination, for example) to automatically manage tube vibration plate → linear feeder tube feeding tube linear servo evenly divided pipe → → vacuum pipette tip and put to the main conveyor belt → main conveyor tube running to the next station → (simultaneously) vibration plate automatic justification stopper → linear feeder straight dislocation send the stopper stopper stopper → → → stopper vacuum suction head will stoppers automatically pushed onto the tube → (simultaneously) vibration plate and sent automatically manage tablet tablet → linear feeder send tablet tablet dislocation → → → vacuum suction tablet tablet tracking and sent to the next station → positioning ultrasonic welding tablet → main conveyor to the next station → (simultaneously) servo film feeding → → automatic red membrane vacuum membrane → → tracking servo positioning film releasing the film and with the main track suction conveyor to the next station → tracking films are welded to getting off → main conveyor positioned side welding film bits → → main conveyor to detect getting off bits → → → main conveyor to getting off a bit unqualified, qualified goods.
The foregoing is only the preferred embodiments of the present invention, the present invention can also have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., be all included within protection scope of the present invention.
Claims (10)
1. the equipment of an orthoscopic Batch assemblage medical drugs packaging material, it is characterized in that, comprise Rack Body assembly, main carrier chain assembly, send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module, discharge component, electrically-controlled component; Describedly send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module, discharge component, electrically-controlled component be arranged on Rack Body assembly from front to back successively; Described main carrier chain assembly be arranged on Rack Body assembly and front and back connect successively send pipe assembly, dress plug assembly, dress wafer assembly, follow the tracks of wafer assembly, supersonic welding assembly, rush membrane module, film feeding assembly, face-bonding membrane module, side weldering membrane module and discharge component.
2. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 1, it is characterized in that, described Rack Body assembly comprises the frame body be welded by section bar, the adjustable under-chassis one providing the loading stand of reference for installation and installation site and adjustment height and level for each station; Be threaded connection mode between frame body, adjustable under-chassis, loading stand to connect as one.
3. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, described main carrier chain assembly comprises servomotor one, planetary reducer, fixed bracket body, driving-chain, sprocket wheel, transmission main shaft, clamp body, fixed support, track, plate rail, bearing, shop bolt, driven sprocket, tensioning member one, tensioning member two, special chain; Being installed by fixed bracket body and fixed support is connected in Rack Body loading stand; Track and plate rail and fixed bracket body form a round and round rail.
4. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, send pipe assembly to comprise adjustable under-chassis two, dish frame of shaking, chemical feed pipe shake dish, horizontal feed device, horizontal feed rail, pole, cylinder one, briquetting, cylinder two, location-plate one, servomotor two, ball wire bar pair one, linear slide rail one, adjustable plate one, support one, servomotor three, ball wire bar pair two, vacuum cups one, cylinder three, linear slide rail pair one, cylinder four, linear slide rail pair two, adapter fixture; The described pipe assembly that send is fixed in the loading stand on Rack Body assembly by adjustable plate and support one; Chemical feed pipe shake dish be fixed on shake dish frame on and be positioned over mill floor by adjustable under-chassis two, regulate adjustable under-chassis two dock with horizontal feed rail and keep highly consistent; Horizontal feed rail fixing with straight feeding device on and be fixed in loading stand by pole.
5. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, described dress plug assembly comprises adjustable under-chassis three, the dish holder one that shakes, plug shake dish, pillar one, straight feeding device, rubber stopper orbital, support two, linear slide rail two, servomotor four, ball wire bar pair three, cylinder five, vacuum stopper suction head, adjustable plate two, cylinder six, connect plug rail, linear slide rail three, end adjustable plate one, cylinder seven, locating clip; By support two, connect adjustable plate two and end adjustable plate one is fixed in the loading stand on Rack Body assembly; Plug fixing the shaking with the dish that shakes of dish of shaking is coiled on holder and is positioned over mill floor by adjustable under-chassis three, regulates adjustable under-chassis three to dock with rubber stopper orbital and keeps highly consistent; Rubber stopper orbital fixing with straight feeding device on and be fixed in loading stand by pillar one.
6. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, dress wafer assembly comprises adjustable under-chassis four, the dish holder two that shakes, compressing tablet shake dish, pillar two, straight feeding device, compressing tablet track, support three, linear slide rail four, servomotor five, ball wire bar pair four, cylinder eight, vacuum cups two, adjustable plate three, cylinder nine, connect compressing tablet rail, linear slide rail five; Be fixed in the loading stand on Rack Body assembly by support three and adjustable plate three; The compressing tablet dish that shakes is fixed on the dish that shakes and shakes on dish holder and to be positioned over mill floor by adjustable under-chassis four, regulates adjustable under-chassis four and compressing tablet orbital docking also to keep highly consistent; Compressing tablet track 86 fixing with straight feeding on and be fixed in loading stand by pillar two.
7. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, described tracking wafer assembly comprises servomotor six, motor mounting rack, Timing Belt one, adjustable plate four, ball wire bar pair five, linear slide rail six, cylinder ten, location-plate two; Be fixed on by adjustable plate four and motor mounting plate in the loading stand of Rack Body assembly.
8. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, is characterized in that, described supersonic welding assembly comprises end installing plate one, locking fixture block, cylinder 11, wave welding head of ultrasonic wave, large guide upright post, upper mounting plate, end slide plate; Be fixed in the loading stand of Rack Body assembly by end installing plate one; Cylinder 11 is fixed on upper mounting plate, unclamps the screw on locking fixture block, the height of wave welding head of ultrasonic wave can be regulated to mate chemical feed pipe welding and assembling height along large lead axis direction.
9. the equipment of orthoscopic Batch assemblage medical drugs packaging material according to claim 2, it is characterized in that, described film feeding assembly comprises installs bent plate one, pressuring diaphragm, roller, installation bent plate two, winder wheel, servomotor nine, carry-over pinch rolls, pressing film roller, Timing Belt three, installing plate, installing plate, film; Installing plate one and installing plate two are datum clamp face; Be individually fixed on left wallboard and right wallboard by installing bent plate one and installing bent plate two; Pressuring diaphragm by mould on roller; When film strips to be pressed on carry-over pinch rolls to ensure that servomotor nine drives it to run by pressing film roller, film does not produce slippage thus makes each film feeding distance consistent; Winder wheel is for collecting the discarded film after having rushed;
Described punching is put membrane module and is comprised right wallboard, left wallboard, support four, inhale film head, cylinder 12, servomotor seven, ball wire bar pair six, linear slide rail pair three, end installing plate two, stamping-out cylinder, motor mounting plate, Timing Belt two, linear slide rail seven, adjustable plate five, ball wire bar pair seven, cylinder 13, location-plate three, servomotor eight, caster, pipe position block, outer guiding post is secondary, elasticity stripper, clamping plate, counterdie seat board, end installing plate three, inner guiding post is secondary, stamping knife, stage clip, end adjustable plate two, cylinder 14, correcting plate, be fixed in the loading stand on Rack Body assembly by end installing plate two, support four, adjustable plate five and end adjustable plate two, stamping-out cylinder is fixed on end installing plate two, and the piston rod on it is connected with counterdie seat board,
Caster upside-down mounting, the edge of a knife faces down, and is fixed together with end installing plate three by outer guiding post is secondary; Four groups of pipe position blocks caster are equipped with; Caster has interior guide hole; Stamping knife and inner guiding post are fixed on clamping plate, run through elasticity stripper; Between elasticity stripper and clamping plate, stage clip be housed and have 5 ~ 8MM gap with clamping plate, during matched moulds, two plates are combined; Boards wall is on counterdie seat board and connected together by screw and pin; Counterdie seat board has outer guiding post hole to install the guide pin bushing of outer guiding post pair, and the piston rod of stamping-out cylinder is connected together by rod end screw thread and counterdie seat board; During stamping-out cylinder action, it does oscilaltion campaign in outer guiding post secondary axis direction.
10. a method for orthoscopic Batch assemblage medical drugs packaging material, comprises the steps:
(1) shake dish automatically manage Guan Shangguan, straight line feeder straight line send pipe, servo evenly divides open pipe;
(2) vacuum cups suction pipe and put to main conveyor belt, main conveyor belt run pipe is delivered to next station;
(3) shaking, reason plug top cement plug, straight line feeder straight line send the dislocation of plug, plug, vacuum cups suction plug, are automatically pressed in pipe by plug dish automatically;
(4) synchronously carry out shaking dish automatically reason compressing tablet and send compressing tablet, straight line feeder send compressing tablet, compressing tablet dislocation, vacuum are inhaled compressing tablet in compressing tablet, track and localization and deliver to next station;
(5) positioning ultrasonic weldering compressing tablet, main conveyor belt deliver to next station;
(6) servo film feeding, automatically rush film, vacuum film adsorption, tracking servo location put film, follow the tracks of and inhale film with main conveyor belt to next station;
(7) track and localization face-bonding film, main conveyor belt are to lower station;
(8) oriented side weldering film, main conveyor belt are to lower station;
(9) detection, main conveyor belt are to lower station;
(10) Medical Packing Materials finished product is gone out.
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| CN113858623A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Test tube cap hinders automatic pad pasting welding set of fungus membrane |
| CN113858623B (en) * | 2021-09-24 | 2024-05-31 | 江苏神力医用制品有限公司 | Automatic pad pasting welding set of test tube lid antibacterial film |
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| US20040015148A1 (en) * | 2000-12-06 | 2004-01-22 | Jean Curutcharry | Re-forming device in particular for mixing substances in the medical field |
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| CN103129014A (en) * | 2013-03-21 | 2013-06-05 | 楚天科技股份有限公司 | Transfusion soft bag production line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104772591A (en) * | 2015-04-30 | 2015-07-15 | 江西科伦医疗器械制造有限公司 | Automatic assembling machine for welding dripping bucket |
| CN107877006A (en) * | 2017-12-27 | 2018-04-06 | 济南金强激光数控设备有限公司 | A kind of all automatic numerical control laser pipe cutting machine |
| CN107877006B (en) * | 2017-12-27 | 2023-07-07 | 济南金强激光数控设备有限公司 | Full-automatic numerical control laser pipe cutting machine |
| CN113858623A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Test tube cap hinders automatic pad pasting welding set of fungus membrane |
| CN113858623B (en) * | 2021-09-24 | 2024-05-31 | 江苏神力医用制品有限公司 | Automatic pad pasting welding set of test tube lid antibacterial film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104385568B (en) | 2016-08-10 |
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