CN104358004A - 50%棉30%绢丝20%羊毛提花拉绒布及制备方法 - Google Patents

50%棉30%绢丝20%羊毛提花拉绒布及制备方法 Download PDF

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CN104358004A
CN104358004A CN201410546674.1A CN201410546674A CN104358004A CN 104358004 A CN104358004 A CN 104358004A CN 201410546674 A CN201410546674 A CN 201410546674A CN 104358004 A CN104358004 A CN 104358004A
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CN104358004B (zh
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朱炫钊
朱森波
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Tongxiang Xingyue Textile Technology Co ltd
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Abstract

本发明涉及一种面料的制备方法。50%棉30%绢丝20%羊毛提花拉绒布的制备方法,该方法包括以下的步骤:原料准备、织造、开幅、清水定型烘干、抓毛、剪毛、空气柔软、上树脂、烫光工艺、二次定型、橡毯预缩和汽蒸预缩。制备的提花拉绒布,同时具备绢丝、棉和羊毛的特性,具有穿着柔软、吸湿力强、光洁艳丽、手感细腻、纤细、柔软保暖,色泽自然柔和,柔韧,有弹性。

Description

50%棉30%绢丝20%羊毛提花拉绒布及制备方法
技术领域
本发明涉及一种面料的制备方法,尤其涉及一种提花拉绒布的制备方法。
背景技术
棉的特点是吸湿力强---绵纤维是多孔性物质,内部分子排列很不规则,且分子中含有大量的亲水结构。保暖性----棉纤维是热的不良导体,棉纤维的内腔充满了不流动的空气,穿着舒适---不会产生静电,透气性良好,防敏感,容易清洗。
绢丝具有支数高,光泽润美,手感柔和,适于制造轻软的高级织物。
羊毛具有高吸水性:羊毛为非常好的亲水性纤维,穿着非常舒适。保暖性:因羊毛具天然卷曲,可以形成许多不流动的空气区间作为屏障。耐用性:羊毛有非常好的拉伸性及弹性恢复性,并具有特殊的毛鳞结构以及极好的弯曲性,因此它也有很好的外观保持性。
发明内容
本发明的目的是提供一种50%棉30%绢丝20%羊毛提花拉绒布的制备方法,采用该方法制备的提花拉绒布,同时具备绢丝、棉和羊毛的特性,具有穿着柔软、吸湿力强、光洁艳丽、手感细腻、纤细、柔软保暖, 色泽自然柔和, 柔韧,有弹性。
为了实现上述的目的,本发明采用了以下的技术方案:
50%棉30%绢丝20%羊毛提花拉绒布的制备方法,该方法包括以下的步骤:
1)原料准备:70N/1棉50/绢30/羊毛20  S捻色纱,70N/1棉50/绢30/羊毛20Z捻色纱;
2)织造:在30寸24G双面提花机,按72路以S捻纱与Z捻纱隔路均匀织入;
3)开幅;采用卧式开幅机,开幅辊线速度<50m/min;
4)清水定型烘干;
5)抓毛、剪毛;抓毛辊的直径采用170~200毫米,转速230~260转/分,线速度140~160米/分,走布速度5~7m/min,抓毛辊与走布速度之比为20:1~30:1,清洁辊直径1~2毫米,转速280~310转/分,清洁辊与抓毛辊隔距,钢针插入30/1000英寸,剪毛刀速度850~900转/分,剪毛高度9~12毫米;
6)空气柔软;以30~50m/min运转机器,当前布端到达机器前部时,停机将织物前后布端缝合成环状;启动机器,加速至330~360m/min,处理温度100℃,处理时间25~40min,冷风降温至40℃,8~15min后停机,开幅出布;
7)上树脂:按重量百分比,1~2%增强树脂PM-150的水溶液,浸渍法使用上浆量为0.5~3%;
8)烫光工艺: 45 % 甲酸-15 % 乙醇烫,剪毛;15 % 甲酸-15 % 乙醇烫, 剪毛;10% 甲酸-15 % 乙醇-25 % 甲醛烫, 梳、剪; 5 0 % 甲醛-2 0% 乙醇烫,剪毛,染色,20% 乙醇烫成品;
9)二次定型:二次定型加40~80g/L蓬松柔软剂、冰凉整理剂58~65g/L、滑爽硅油140~160g/L,温度140~160℃,超喂25m/min;
10)橡毯预缩:橡毯温度应控制在60~70℃,车速在30~35m/min;
11)汽蒸预缩:机械速度,20-30m/min,饱和蒸汽3-3.5Bar,压缩空气5Bar,对面料的横向、纵向缩水率,织物花型、有效门幅作加工调整。
本发明的另外一个目的是提供采用上述的方法制备的提花拉绒布。
本发明由于采用了上述的技术方案,制备的提花拉绒布,同时具备绢丝、棉和羊毛的特性,具有穿着柔软、吸湿力强、光洁艳丽、手感细腻、纤细、柔软保暖, 色泽自然柔和, 柔韧,有弹性。
具体实施方式
50%棉30%绢丝20%羊毛提花拉绒布的制备方法,该方法包括以下的步骤:
1)原料准备:70N/1棉50/绢30/羊毛20  S捻色纱,70N/1棉50/绢30/羊毛20Z捻色纱;
2)织造:在30寸24G双面提花机,按72路以S捻纱与Z捻纱隔路均匀织入;
3)开幅;采用卧式开幅机,开幅辊线速度<50m/min;
4)清水定型烘干;
5)抓毛、剪毛;抓毛辊的直径采用180毫米,转速250转/分,线速度150米/分,走布速度6m/min,抓毛辊与走布速度之比为25:1,清洁辊直径1.5毫米,转速300转/分,清洁辊与抓毛辊隔距,钢针插入30/1000英寸,剪毛刀速度870转/分,剪毛高度10毫米;
6)空气柔软;以40m/min运转机器,当前布端到达机器前部时,停机将织物前后布端缝合成环状;启动机器,加速至350m/min,处理温度100℃,处理时间30min,冷风降温至40℃,10min后停机,开幅出布;
7)上树脂:按重量百分比, 2%增强树脂PM-150的水溶液,浸渍法使用上浆量为2%;
8)烫光工艺: 45 % 甲酸-15 % 乙醇烫,剪毛;15 % 甲酸-15 % 乙醇烫, 剪毛;10% 甲酸-15 % 乙醇-25 % 甲醛烫, 梳、剪; 5 0 % 甲醛-2 0% 乙醇烫,剪毛,染色,2 0% 乙醇烫成品;
9)二次定型:二次定型加60g/L蓬松柔软剂、冰凉整理剂60g/L、滑爽硅油150g/L,温度150℃,超喂25m/min;
10)橡毯预缩:橡毯温度应控制在65℃,车速在32m/min;
11)汽蒸预缩:机械速度,25m/min,饱和蒸汽3.5Bar,压缩空气5Bar,对面料的横向、纵向缩水率,织物花型、有效门幅作加工调整。
上述的方法制备的提花拉绒布经检测的项目如下表所示。检测标准GB/T 22849-2009、GB18401-20 03“ B” 类。

Claims (2)

1.50%棉30%绢丝20%羊毛提花拉绒布的制备方法,其特征在于该方法包括以下的步骤:
1)原料准备:70N/1棉50/绢30/羊毛20  S捻色纱,70N/1棉50/绢30/羊毛20Z捻色纱;
2)织造:在30寸24G双面提花机,按72路以S捻纱与Z捻纱隔路均匀织入;
3)开幅;采用卧式开幅机,开幅辊线速度<50m/min;
4)清水定型烘干;
5)抓毛、剪毛;抓毛辊的直径采用170~200毫米,转速230~260转/分,线速度140~160米/分,走布速度5~7m/min,抓毛辊与走布速度之比为20:1~30:1,清洁辊直径1~2毫米,转速280~310转/分,清洁辊与抓毛辊隔距,钢针插入30/1000英寸,剪毛刀速度850~900转/分,剪毛高度9~12毫米;
6)空气柔软;以30~50m/min运转机器,当前布端到达机器前部时,停机将织物前后布端缝合成环状;启动机器,加速至330~360m/min,处理温度100℃,处理时间25~40min,冷风降温至40℃,8~15min后停机,开幅出布;
7)上树脂:按重量百分比,1~2%增强树脂PM-150的水溶液,浸渍法使用上浆量为0.5~3%;
8)烫光工艺: 45 % 甲酸-15 % 乙醇烫,剪毛;15 % 甲酸-15 % 乙醇烫, 剪毛;10% 甲酸-15 % 乙醇-25 % 甲醛烫, 梳、剪; 5 0 % 甲醛-2 0% 乙醇烫,剪毛,染色,20% 乙醇烫成品;
9)二次定型:二次定型加40~80g/L蓬松柔软剂、冰凉整理剂58~65g/L、滑爽硅油140~160g/L,温度140~160℃,超喂25m/min;
10)橡毯预缩:橡毯温度应控制在60~70℃,车速在30~35m/min;
11)汽蒸预缩:机械速度,20-30m/min,饱和蒸汽3-3.5Bar,压缩空气5Bar,对面料的横向、纵向缩水率,织物花型、有效门幅作加工调整。
2.根据权利要求1所述的方法制备的提花拉绒布。
CN201410546674.1A 2014-10-16 2014-10-16 50%棉30%绢丝20%羊毛提花拉绒布及制备方法 Active CN104358004B (zh)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1123852A (zh) * 1994-11-30 1996-06-05 代子禄 一种羊绒绢丝混纺织物
CN1393334A (zh) * 2001-06-21 2003-01-29 王宽飞 活性碳被胎结构及其被胎生产工艺
CN1421558A (zh) * 2002-12-28 2003-06-04 江苏四环生物股份有限公司 丝毛灯芯绒
WO2007095655A1 (de) * 2006-02-23 2007-08-30 Lenzing Aktiengesellschaft Frottierware
CN102242501A (zh) * 2011-07-12 2011-11-16 张家港神鹿毛纺织染有限公司 毛丝绒复合呢面料生产方法
US20120255643A1 (en) * 2011-04-08 2012-10-11 Hongwei Duan Fabrics having double layers of terry or pile
CN102995219A (zh) * 2011-09-13 2013-03-27 谱拉歌世服饰有限公司 一种混纺面料
CN103789904A (zh) * 2014-01-27 2014-05-14 丁海旭 聚酰亚胺梭织布及其制备方法

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1123852A (zh) * 1994-11-30 1996-06-05 代子禄 一种羊绒绢丝混纺织物
CN1393334A (zh) * 2001-06-21 2003-01-29 王宽飞 活性碳被胎结构及其被胎生产工艺
CN1421558A (zh) * 2002-12-28 2003-06-04 江苏四环生物股份有限公司 丝毛灯芯绒
WO2007095655A1 (de) * 2006-02-23 2007-08-30 Lenzing Aktiengesellschaft Frottierware
US20120255643A1 (en) * 2011-04-08 2012-10-11 Hongwei Duan Fabrics having double layers of terry or pile
CN102242501A (zh) * 2011-07-12 2011-11-16 张家港神鹿毛纺织染有限公司 毛丝绒复合呢面料生产方法
CN102995219A (zh) * 2011-09-13 2013-03-27 谱拉歌世服饰有限公司 一种混纺面料
CN103789904A (zh) * 2014-01-27 2014-05-14 丁海旭 聚酰亚胺梭织布及其制备方法

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