CN104264334B - 50%棉20%羊毛18%真丝12%绢丝双面提花布及制备方法 - Google Patents
50%棉20%羊毛18%真丝12%绢丝双面提花布及制备方法 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 26
- 229920000742 Cotton Polymers 0.000 title claims abstract description 20
- 210000002268 wool Anatomy 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000014759 maintenance of location Effects 0.000 claims abstract description 9
- 229920001971 elastomer Polymers 0.000 claims abstract description 7
- 238000009992 mercerising Methods 0.000 claims abstract description 7
- 238000004513 sizing Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 229960000583 acetic acid Drugs 0.000 claims description 3
- 239000002585 base Substances 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 239000012362 glacial acetic acid Substances 0.000 claims description 3
- 238000005517 mercerization Methods 0.000 claims description 3
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 229920002545 silicone oil Polymers 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 230000035699 permeability Effects 0.000 abstract description 5
- 238000005213 imbibition Methods 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
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- Textile Engineering (AREA)
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Abstract
本发明涉及一种面料的制备方法。50%棉20%羊毛18%真丝12%绢丝双面提花布的制备方法，该方法包括以下的步骤：开幅、清水定型烘干、磨毛、丝光、第二次定型、橡毯预缩和汽蒸预缩。制备的双面提花布，同时具备棉、羊毛、真丝和绢丝的特性，具有吸湿力强、吸水性、透气性、保暖性、护肤保健，光泽润美，手感柔、耐用性。
Description
技术领域
本发明涉及一种面料的制备方法，尤其涉及一种双面提花布的制备方法。
背景技术
棉的特点是吸湿力强---绵纤维是多孔性物质，内部分子排列很不规则，且分子中含有大量的亲水结构。保暖性----棉纤维是热的不良导体，棉纤维的内腔充满了不流动的空气，穿着舒适---不会产生静电，透气性良好，防敏感，容易清洗。
羊毛具有高吸水性：羊毛为非常好的亲水性纤维，穿着非常舒适。保暖性：因羊毛具天然卷曲，可以形成许多不流动的空气区间作为屏障。耐用性：羊毛有非常好的拉伸性及弹性恢复性，并具有特殊的毛鳞结构以及极好的弯曲性，因此它也有很好的外观保持性。
绢丝具有支数高，光泽润美，手感柔和，适于制造轻软的高级织物。
真丝具有良好的吸湿、透气性能，有护肤保健作用。手感柔软、滑爽、厚实、丰满，弹性优异。
发明内容
本发明的目的是提供一种50%棉20%羊毛18%真丝12%绢丝双面提花布的制备方法，采用该方法制备的双面提花布，同时具备棉、羊毛、真丝和绢丝的特性，具有吸湿力强、吸水性、透气性、保暖性、护肤保健，光泽润美，手感柔、耐用性。
为了实现上述的目的，本发明采用了以下的技术方案：
50%棉20%羊毛18%真丝12%绢丝双面提花布的制备方法，该方法包括以下的步骤：
1）原料准备：135N/2丝36/棉70色纱，70N/1羊毛40/绢24/棉30色纱；
2）织造：在34寸28G双面提花机上，按72路排针，在电脑软件中编辑设计好花型，按电脑版图形及配色将色纱相应的接入进纱路数，将色纱均匀织入；
3）开幅；采用卧式开幅机，开幅辊线速度<50m/min；
4）清水定型烘干；
5）磨毛：印染，磨毛，柔软，整理；
6）丝光工艺：干坯布开幅接头直接上机做轻碱丝光，丝光过程中先按100g/L加Fe3+螯合分散剂改善水质，NaOH浓度200-250g/L，0.2%丝光渗透剂，按25m/min常温丝光，碱液轧洗后在平洗时加90g/L冰醋酸进行酸碱中和，PH值≧7，并起固色作用；
7）二次定型：二次定型加40~80g/L蓬松柔软剂、冰凉整理剂58~65g/L、滑爽硅油140~160g/L，温度145~160℃，超喂25m/min；
8）橡毯预缩：橡毯温度应控制在60~70℃，车速在30~35m/min；
9）汽蒸预缩：机械速度，20-30m/min，饱和蒸汽3-3.5Bar，压缩空气5Bar，对面料的横向、纵向缩水率，织物花型、有效门幅作加工调整。
本发明的另外一个目的是提供采用上述的方法制备的双面提花布。
本发明由于采用了上述的技术方案，制备的双面提花布，同时具备棉、羊毛、真丝和绢丝的特性，具有吸湿力强、吸水性、透气性、保暖性、护肤保健，光泽润美，手感柔、耐用性。
具体实施方式
50%棉20%羊毛18%真丝12%绢丝双面提花布的制备方法，该方法包括以下的步骤：
1）原料准备：135N/2丝36/棉70色纱，70N/1羊毛40/绢24/棉30色纱；
2）织造：在34寸28G双面提花机上，按72路排针，在电脑软件中编辑设计好花型，按电脑版图形及配色将色纱相应的接入进纱路数，将色纱均匀织入；
3）开幅；采用卧式开幅机，开幅辊线速度<50m/min；
4）清水定型烘干；
5）磨毛：印染，磨毛，柔软，整理；
6）丝光工艺：干坯布开幅接头直接上机做轻碱丝光，丝光过程中先按100g/L加Fe3+螯合分散剂改善水质，NaOH浓度230g/L，0.2%丝光渗透剂，按25m/min常温丝光，碱液轧洗后在平洗时加90g/L冰醋酸进行酸碱中和，PH值≧7，并起固色作用；
7）二次定型：二次定型加60g/L蓬松柔软剂、冰凉整理剂60g/L、滑爽硅油150g/L，温度150℃，超喂25m/min；
8）橡毯预缩：橡毯温度应控制在65℃，车速在33m/min；
9）汽蒸预缩：机械速度，25m/min，饱和蒸汽3.3Bar，压缩空气5Bar，对面料的横向、纵向缩水率，织物花型、有效门幅作加工调整。
上述的方法制备的双面提花布经检测的项目如下表所示。检测标准GB/T22849-2009、GB18401-2003“B”类。
Claims (2)
1.50%棉20%羊毛18%真丝12%绢丝双面提花布的制备方法，其特征在于该方法包括以下的步骤：
1）原料准备：135N/2丝36/棉70色纱，70N/1羊毛40/绢24/棉30色纱；
2）织造：在34寸28G双面提花机上，按72路排针，在电脑软件中编辑设计好花型，按电脑版图形及配色将色纱相应的接入进纱路数，将色纱均匀织入；
3）开幅；采用卧式开幅机，开幅辊线速度<50m/min；
4）清水定型烘干；
5）磨毛：印染，磨毛，柔软，整理；
6）丝光工艺：干坯布开幅接头直接上机做轻碱丝光，丝光过程中先按100g/L加Fe3+螯合分散剂改善水质，NaOH浓度200-250g/L，0.2%丝光渗透剂，按25m/min常温丝光，碱液轧洗后在平洗时加90g/L冰醋酸进行酸碱中和，PH值≧7，并起固色作用；
7）二次定型：二次定型加40~80g/L蓬松柔软剂、冰凉整理剂58~65g/L、滑爽硅油140~160g/L，温度145~160℃，超喂25m/min；
8）橡毯预缩：橡毯温度应控制在60~70℃，车速在30~35m/min；
9）汽蒸预缩：机械速度，20-30m/min，饱和蒸汽3-3.5Bar，压缩空气5Bar，对面料的横向、纵向缩水率，织物花型、有效门幅作加工调整。
2.根据权利要求1所述的方法制备的双面提花布。
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7163736B2 (en) * | 2003-04-17 | 2007-01-16 | The Yokohama Rubber Co., Ltd. | Rubber reinforcing fiber cord, method of manufacturing the same, and radial pneumatic tire for passenger car using the same |
| CN101671950A (zh) * | 2009-04-21 | 2010-03-17 | 江苏丹毛纺织股份有限公司 | 一种匹染特黑精纺面料及其制作方法 |
| CN102002794A (zh) * | 2010-09-29 | 2011-04-06 | 江苏阳光股份有限公司 | 一种多组份纤维半精纺面料及其生产方法 |
| CN102433678A (zh) * | 2011-10-19 | 2012-05-02 | 芜湖圣罗纺织实业有限公司 | 一种针织丝光床上用品面料的加工方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7163736B2 (en) * | 2003-04-17 | 2007-01-16 | The Yokohama Rubber Co., Ltd. | Rubber reinforcing fiber cord, method of manufacturing the same, and radial pneumatic tire for passenger car using the same |
| CN101671950A (zh) * | 2009-04-21 | 2010-03-17 | 江苏丹毛纺织股份有限公司 | 一种匹染特黑精纺面料及其制作方法 |
| CN102002794A (zh) * | 2010-09-29 | 2011-04-06 | 江苏阳光股份有限公司 | 一种多组份纤维半精纺面料及其生产方法 |
| CN102433678A (zh) * | 2011-10-19 | 2012-05-02 | 芜湖圣罗纺织实业有限公司 | 一种针织丝光床上用品面料的加工方法 |
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