CN104211377A - Process for preparing ceramic craft by utilizing ceramic waste sludge - Google Patents
Process for preparing ceramic craft by utilizing ceramic waste sludge Download PDFInfo
- Publication number
- CN104211377A CN104211377A CN201410474802.6A CN201410474802A CN104211377A CN 104211377 A CN104211377 A CN 104211377A CN 201410474802 A CN201410474802 A CN 201410474802A CN 104211377 A CN104211377 A CN 104211377A
- Authority
- CN
- China
- Prior art keywords
- body refuse
- waste residue
- ceramic
- sludge
- mud
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Compositions Of Oxide Ceramics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a process for preparing a ceramic craft by utilizing ceramic waste sludge. The process comprises the following steps: recovering and mixing white porcelain sludge, red loam sludge, high-temperature sludge, polishing sludge, waste pottery sludge, edge-grinding waste residue, fine edge-grinding waste residue and chamfering waste residue, adding new clay, glass glue and water, fully stirring and uniformly mixing, performing ball milling, screening and magnetic and filter pressing dehydration on a material solution after mixing, then putting into a drying room to dry with residual heat of a kiln, further performing bisque firing, performing colored painting with cement paint for decoration, naturally airing, then packaging and warehousing. The product prepared by the process disclosed by the invention has the advantages of high finished product rate, good regularity, low shrinkage rate, rich colors and bright luster, and the process can realize comprehensive utilization of resources, low energy consumption and low production cost, reduce environmental pollution and achieve the perfect combination of ecological benefits and economic benefits.
Description
Technical field
The present invention relates to ceramic technology field, specifically a kind of technique utilizing waste ceramic body refuse to prepare ceramics.
Background technology
The energy that the consumption of traditional ceramics brick need of production is a large amount of and the non-renewable mineral wealth such as clay, feldspar, quartz.In process of production, a large amount of solid wastes can be produced again.In the processing treatment of raw material, raw material is scattered, slurry is scattered, wash ball, rinse ground etc., a lot of useless body refuse and the waste water containing body refuse can be produced, being scattered during powder carry can produce useless powder, useless base substrate and useless powder can be produced time shaping, useless base substrate can be produced time dry, when burning till, useless base substrate and waste ceramic can be produced, product after burning till through edging, strike off, polishing, fine grinding limit, chamfering can produce useless ceramic tile and waste residue, also has a large amount of sewage.These useless body refuse, waste material and waste water not only cause very large resource waste, but also cause great pollution to environment.At present, also there is the recycling of some useless body refuses and waste material, but small scale, and effect is little.Therefore, need the method developing more effective these solid wastes of recovery, to reach energy-saving and cost-reducing object, reduce enterprise's production cost, improve resource utilization.
Summary of the invention
The object of the present invention is to provide a kind of cost low and the waste ceramic body refuse that utilizes of good product quality prepares the technique of ceramics, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of technique utilizing waste ceramic body refuse to prepare ceramics, concrete steps are as follows: ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue reclaim and mix by (1), add new mud, glass cement and water, make ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue total mass per-cent be 75 ~ 85%, be fully uniformly mixed; (2) by mixed feed liquid through grinding in ball grinder 5 ~ 6h, and to be screened by 280 ~ 300 mesh sieves; (3) magnetic separation is carried out, to remove iron contamination contained in mud raw material; (4) mud raw material is carried out filter-press dehydration, be then pressed into mud cake and be placed in drying room, dry with using residual heat from kiln furnace, make the water ratio of mud cake be less than 20%; (5) mud cake is carried out shaping, and in the kiln of 1080 ~ 1120 DEG C biscuiting 6 ~ 8h; (6) the product cement paint after biscuiting is carried out painted decoration, naturally dry 3 ~ 4h, packaging warehouse-in.
As the further scheme of the present invention: the composition of the cement paint in step (6) is propylene, adopt water as thinner.
Compared with prior art, the invention has the beneficial effects as follows:
1. add the viscosity that glass cement can increase mud, because useless body refuse has carried out process in early stage, eliminate the operation in early stage such as pugging, reduce environmental pollution, reduce processing cost, realize comprehensive utilization of resources, reach the perfect adaptation of ecological benefits and economic benefit;
2. adopt cement paint to carry out painted decoration, its product is half porcelain, the decoration of cement paint can better be adapted to, the firing temperature of half porcelain is low, and the shrinking percentage of half porcelain products drops to about 8% from general 18%, and what improve kiln fires density simultaneously, greatly reduce energy consumption and production cost, the finished product rate burnt out is high, and regularity is good, and shrinking percentage is low;
3., in the production process of pottery, mould drying and baking blank process can make full use of using residual heat from kiln furnace, further save the energy, reduce energy consumption, reduce total production cost;
4. product adopts cement paint to carry out painted decoration, the composition of cement paint is propylene, adopt water as thinner, thinner is made to replace the objectionable impurities such as Tianna solution, cyclohexanone, ensure the safety of field staff, dry under natural temperature, without the need to twice firing, again reduce energy consumption and production costs.
Embodiment
Below in conjunction with the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
A kind of technique utilizing waste ceramic body refuse to prepare ceramics, concrete steps are as follows: ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue reclaim and mix by (1), add new mud, glass cement and water, make ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue total mass per-cent be 75%, be fully uniformly mixed; (2) by mixed feed liquid through grinding in ball grinder 5h, and to be screened by 300 mesh sieves; (3) magnetic separation is carried out, to remove iron contamination contained in mud raw material; (4) mud raw material is carried out filter-press dehydration, be then pressed into mud cake and be placed in drying room, dry with using residual heat from kiln furnace, make the water ratio of mud cake be less than 20%; (5) mud cake is carried out shaping, and in the kiln of 1100 DEG C biscuiting 6h; (6) the product cement paint after biscuiting is carried out painted decoration, naturally dry 4h, packaging warehouse-in.
Embodiment 2
A kind of technique utilizing waste ceramic body refuse to prepare ceramics, concrete steps are as follows: ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue reclaim and mix by (1), add new mud, glass cement and water, make ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue total mass per-cent be 80%, be fully uniformly mixed; (2) by mixed feed liquid through grinding in ball grinder 5h, and to be screened by 300 mesh sieves; (3) magnetic separation is carried out, to remove iron contamination contained in mud raw material; (4) mud raw material is carried out filter-press dehydration, be then pressed into mud cake and be placed in drying room, dry with using residual heat from kiln furnace, make the water ratio of mud cake be less than 20%; (5) mud cake is carried out shaping, and in the kiln of 1100 DEG C biscuiting 6h; (6) the product cement paint after biscuiting is carried out painted decoration, naturally dry 4h, packaging warehouse-in.
Embodiment 3
A kind of technique utilizing waste ceramic body refuse to prepare ceramics, concrete steps are as follows: ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue reclaim and mix by (1), add new mud, glass cement and water, make ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue total mass per-cent be 85%, be fully uniformly mixed; (2) by mixed feed liquid through grinding in ball grinder 5h, and to be screened by 300 mesh sieves; (3) magnetic separation is carried out, to remove iron contamination contained in mud raw material; (4) mud raw material is carried out filter-press dehydration, be then pressed into mud cake and be placed in drying room, dry with using residual heat from kiln furnace, make the water ratio of mud cake be less than 20%; (5) mud cake is carried out shaping, and in the kiln of 1100 DEG C biscuiting 6h; (6) the product cement paint after biscuiting is carried out painted decoration, naturally dry 4h, packaging warehouse-in.
In above-described embodiment, in batching, the ratio of waste material is very large, therefore can reduce environmental pollution, reduces processing cost, realizes comprehensive utilization of resources, reach the perfect adaptation of ecological benefits and economic benefit.
The glass cement added can increase the viscosity of mud, because useless body refuse has carried out process in early stage, eliminates the operation in early stage such as pugging, because this reducing production cost.
Present invention process product is half porcelain, can better adapt to the decoration of cement paint, and the firing temperature of half porcelain is low, and the shrinking percentage of half porcelain products drops to about 8% from general 18%, and what improve kiln fires density simultaneously, greatly reduces energy consumption and production cost.
In the production process of pottery, mould drying and baking blank process can make full use of using residual heat from kiln furnace, and the finished product rate burnt out is high, and regularity is good, and shrinking percentage is low, further saves the energy, reduces energy consumption, reduces total production cost.
Product adopts cement paint to carry out painted decoration, the composition of cement paint is propylene, water is adopted to make thinner as thinner to replace the objectionable impurities such as Tianna solution, cyclohexanone, directly carry out colored drawing, ensure the safety of field staff, under natural temperature, dry 4h, without the need to twice firing, again reduce energy consumption and production costs, and product colour is abundant, bright in colour.
Claims (2)
1. the technique utilizing waste ceramic body refuse to prepare ceramics, it is characterized in that, concrete steps are as follows: ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue reclaim and mix by (1), add new mud, glass cement and water, make ceramic whiteware body refuse, red soil body refuse, high temperature body refuse, polishing body refuse, useless pottery body refuse, edging waste residue, fine grinding limit waste residue and chamfering waste residue total mass per-cent be 75 ~ 85%, be fully uniformly mixed; (2) by mixed feed liquid through grinding in ball grinder 5 ~ 6h, and to be screened by 280 ~ 300 mesh sieves; (3) magnetic separation is carried out, to remove iron contamination contained in mud raw material; (4) mud raw material is carried out filter-press dehydration, be then pressed into mud cake and be placed in drying room, dry with using residual heat from kiln furnace, make the water ratio of mud cake be less than 20%; (5) mud cake is carried out shaping, and in the kiln of 1080 ~ 1120 DEG C biscuiting 6 ~ 8h; (6) the product cement paint after biscuiting is carried out painted decoration, naturally dry 3 ~ 4h, packaging warehouse-in.
2. the technique utilizing waste ceramic body refuse to prepare ceramics according to claim 1, is characterized in that, the composition of the cement paint in step (9) is propylene, adopts water as thinner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410474802.6A CN104211377B (en) | 2014-09-18 | 2014-09-18 | A kind of technique utilizing waste ceramic body refuse to prepare ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410474802.6A CN104211377B (en) | 2014-09-18 | 2014-09-18 | A kind of technique utilizing waste ceramic body refuse to prepare ceramics |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104211377A true CN104211377A (en) | 2014-12-17 |
| CN104211377B CN104211377B (en) | 2016-03-16 |
Family
ID=52093343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410474802.6A Active CN104211377B (en) | 2014-09-18 | 2014-09-18 | A kind of technique utilizing waste ceramic body refuse to prepare ceramics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104211377B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106830885A (en) * | 2017-01-10 | 2017-06-13 | 梅州市泰丰陶瓷有限公司 | A kind of production method of pseudo-classic potter's clay flowerpot |
| CN107739203A (en) * | 2017-09-01 | 2018-02-27 | 广东风华高新科技股份有限公司 | The preparation method and ceramic slurry of ceramic slurry |
| CN108017371A (en) * | 2017-12-12 | 2018-05-11 | 渤海大学 | A kind of technique for preparing ceramics using waste ceramic body refuse |
| CN110357584A (en) * | 2019-07-04 | 2019-10-22 | 东莞市唯美装饰材料有限公司 | A method of ceramic mud is prepared using recycling ceramic wastewater |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1686721A (en) * | 2005-06-03 | 2005-10-26 | 潮州市三泰陶瓷有限公司 | Manufacturing method of pottary imitation paper bandicraft article |
| CN102249694A (en) * | 2011-04-29 | 2011-11-23 | 佛山石湾鹰牌陶瓷有限公司 | Production method of lightweight ceramic bricks |
-
2014
- 2014-09-18 CN CN201410474802.6A patent/CN104211377B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1686721A (en) * | 2005-06-03 | 2005-10-26 | 潮州市三泰陶瓷有限公司 | Manufacturing method of pottary imitation paper bandicraft article |
| CN102249694A (en) * | 2011-04-29 | 2011-11-23 | 佛山石湾鹰牌陶瓷有限公司 | Production method of lightweight ceramic bricks |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106830885A (en) * | 2017-01-10 | 2017-06-13 | 梅州市泰丰陶瓷有限公司 | A kind of production method of pseudo-classic potter's clay flowerpot |
| CN107739203A (en) * | 2017-09-01 | 2018-02-27 | 广东风华高新科技股份有限公司 | The preparation method and ceramic slurry of ceramic slurry |
| CN107739203B (en) * | 2017-09-01 | 2020-06-19 | 广东风华高新科技股份有限公司 | Preparation method of ceramic slurry and ceramic slurry |
| CN108017371A (en) * | 2017-12-12 | 2018-05-11 | 渤海大学 | A kind of technique for preparing ceramics using waste ceramic body refuse |
| CN110357584A (en) * | 2019-07-04 | 2019-10-22 | 东莞市唯美装饰材料有限公司 | A method of ceramic mud is prepared using recycling ceramic wastewater |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104211377B (en) | 2016-03-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101671160B (en) | Method for preparing no-foaming and no-deformation ceramics by utilizing ceramic waste | |
| CN103693942B (en) | Low temperature and fast firing ceramic tile and production technique | |
| CN107935555B (en) | Nickel iron slag ceramic and preparation method thereof | |
| CN102344280B (en) | Method for producing ceramic article from granite waste | |
| CN104446351B (en) | A kind of anti-bacteria ceramic | |
| CN103435331B (en) | Glazed tile produced by waste materials of red bricks, and producing method thereof | |
| CN104211377B (en) | A kind of technique utilizing waste ceramic body refuse to prepare ceramics | |
| CN108069709A (en) | A kind of glaze for glazed tile based on artificial marble's stone material polishing slag and preparation method thereof | |
| CN106116501A (en) | A kind of method that glazed tile waste residue recycles | |
| CN102351508A (en) | Production method for colorful ceramic permeable brick by using waste porcelain | |
| CN101624282A (en) | Formulation of recrystallized ceramic and manufacturing method thereof | |
| CN101935203A (en) | Household ceramic produced by comprehensively utilizing various tailings and manufacturing method thereof | |
| CN107640943A (en) | A kind of Self-decorating regeneration aggregate porous concrete product and preparation method thereof | |
| CN105801086B (en) | Imitative iron porcelain prepared using discarded grey brick and preparation method thereof | |
| CN101353248A (en) | Method for producing porous brick with construction sanitary ceramic cold-working waste slag | |
| CN106116472A (en) | A kind of method that glazed tile waste residue recycles | |
| CN101985394A (en) | Method for reclaiming solid wastes in ceramic tile producing process | |
| CN103833331B (en) | Method for preparing ceramic tile from high-aluminum fly ash | |
| CN104591698A (en) | Classified collection method for ceramic solid waste and cyclic utilization of ceramic solid waste in ceramic tile production | |
| CN112851167A (en) | Method for producing sintered colored sand by using tailings as raw materials | |
| CN107117939A (en) | A kind of method that utilization waste slag of aluminum prepares energy-saving blue and white porcelain domestic ceramics idiosome | |
| CN102060541A (en) | Production method of polished tile | |
| CN103159458A (en) | Method for preparing color ceramic plate by utilizing pyrite tailing as main raw material | |
| CN110317044A (en) | A kind of ecological garden environmental protection brick and preparation method thereof using the preparation of full waste material | |
| CN103833330A (en) | Method for preparing porcelain tile from high-aluminum fly ash |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |