CN101985394A - Method for reclaiming solid wastes in ceramic tile producing process - Google Patents
Method for reclaiming solid wastes in ceramic tile producing process Download PDFInfo
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- CN101985394A CN101985394A CN2010105223934A CN201010522393A CN101985394A CN 101985394 A CN101985394 A CN 101985394A CN 2010105223934 A CN2010105223934 A CN 2010105223934A CN 201010522393 A CN201010522393 A CN 201010522393A CN 101985394 A CN101985394 A CN 101985394A
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Abstract
The invention discloses a method for reclaiming solid wastes in a ceramic tile producing process. The method comprises the following steps of: collecting sludge formed by waste powder and waste blanks, collecting waste ceramic tiles, collecting sludge dregs formed by sediment of waste solid materials which are generated in a raw material machining process and then flow into a sewage pool with sewage, and collecting the waste solid materials which are generated in the production and processing process of a ceramic tile product, wherein the waste solid materials comprise waste polishing dregs, waste ceramic dregs, waste edging dregs, waste striking dregs, waste edge polishing dregs and waste chamfering dregs. The method is characterized in that: the waste polishing dregs, which are from a sintered product processing and finishing process involving polishing, flow together with sewage to the sewage pool II to settle down and be recovered. By the method, problems of sorting reclamation and reasonable utilization of the scrap materials generated in the ceramic tile producing process are solved; the cost is low; and the utilization rate is high.
Description
Technical field
The present invention relates to the solid waste recovery method, specifically relate to the recovery method of the solid waste that produces in the ceramic tile production process.
Background technology
The production of traditional ceramics brick need consume non-renewable mineral wealth such as a large amount of energy and clay, feldspar, quartz.In process of production, can produce a large amount of solid wastes again.In the polished tile production process, the raw material that raw material adds man-hour is scattered, slurry is scattered, wash ball, wash ground etc., and the solid waste of generation forms sludge silt into sewage lagoon through precipitation along with sewage confluxes; Being scattered when powder is carried can produce useless powder; Can produce useless base substrate and useless powder during moulding; Can produce useless base substrate when dry; Can produce useless base substrate and useless ceramic tile when burning till; Edging in the product processing and sorting operation after burning till (being the alleged polishing process of polished tile production industry), strickling, polishing (comprising corase grind, correct grinding, polishing), correct grinding limit, chamfering can produce waste residues such as useless ceramic tile and brick slag, brick bits, abrasive particle, abrasive dust, and a large amount of sewage, waste residue confluxes into sewage lagoon with sewage, and the sewage of processing with raw material forms sludge silt through precipitation.Because polished tile is to use blank raw material to decorate, these solid wastes are directly recycled, and can influence color, the firing temperature of polished tile product, make the polished tile foaming produce pin hole, influence the quality of polished tile product.Therefore, the generally all polished brick of these solid waste manufacturing enterprise has discharged as solid refuse.The solid waste of flood tide has not only caused the great wasting of resources, also environment is exerted heavy pressures on.How aspect these solid wastes of recycling, these solid wastes all are used to produce light porous ceramic product usually.Application number is that 200910038098 patent documents have disclosed the production method of using polishing slag production microlith ceramic tile, application number is that 2010101171324 patent document has disclosed a kind of method of using polishing brick sludge to produce devitrified glass, application number is that 011076860 patent document has disclosed a kind of method of using polished brick waste mud to produce haydite, and application number is that 2004100790209 patent document has disclosed a kind of method of using polished waste material production ceramic tile.Because be subjected to these products characteristics restrictions, the output of product is limited, be difficult to digest polished tile and produce the flood tide solid waste that produces, and how solid waste could reclaims also existing problems effectively like this.Therefore, the method that needs more effective these solid wastes of recovery of exploitation.
Summary of the invention
The purpose of this invention is to provide a kind of is practicable, the solid waste recovery method in the ceramic tile production process cheaply to existing ceramic tile production enterprise, solve solid waste and directly recycle color, the firing temperature that influences the ceramic tile product, with the technical problem that makes ceramic tile foaming generation hole, utilize the solid waste that produces in the ceramic tile production process to greatest extent, to reduce the solid waste discharging in the ceramic tile production process, reduce mineral wealth waste in the ceramic tile production process and the pressure that environment is caused.
The technical solution that the present invention provides for solving the problems of the technologies described above is as follows:
Solid waste recovery method in a kind of ceramic tile production process, the sludge silt that the solid waste that comprise the mud dung collecting useless powder and useless base substrate and form, collect the waste ceramic brick, the raw material manufacturing procedure produces confluxes and forms once precipitation into sewage lagoon along with sewage, and collect the solid waste that forms in the process of manufacture after the ceramic tile product burns till;
The solid waste that forms in the process of manufacture after this burns till comprises polishing slag, waste ceramic slag, edging waste residue, wipes waste residue off, finish grindes limit waste residue, chamfering waste residue;
It is characterized in that, the recovery of described polishing slag be will comprise in the product processing and sorting operation after burning till the waste residue that produces of polishing conflux with sewage and reclaim through forming precipitation into sewage lagoon two.
As further specifying of such scheme, the recovery of described sludge silt is the waste residue that edging, strickling in the product processing and sorting operation after burning till produce to be confluxed with sewage reclaim into described sewage lagoon one formation precipitation.
Further, the recovery of described waste ceramic slag be in the product processing and sorting operation after burning till with edging, wipe the waste residue that produces off and conflux with sewage and form the waste ceramic slag through precipitation in the sewage lagoon three and reclaim.
To be the waste residue that in the product processing and sorting operation after burning till edging produced with sewage conflux in the sewage lagoon four to form through precipitation reclaims in the recovery of described edging waste residue.
The recovery of described strickling waste residue is will wipe the waste residue that produces in the product processing and sorting operation after burning till off to conflux in the sewage lagoon five to form through precipitation with sewage and reclaim.
To be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux in the described sewage lagoon one to form through precipitation reclaims in the recovery of described sludge silt.
The recovery of described correct grinding limit waste residue is will finish grind waste residue that the limit produces in the product processing and sorting operation after burning till to conflux in the sewage lagoon six to form through precipitation with sewage and reclaim.
To be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
To be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon one and reclaim in the recovery of described sludge silt.
To be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the sewage lagoon seven and reclaim in the recovery of described chamfering waste residue.
To be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the described sewage lagoon six and reclaim in the recovery of described correct grinding limit waste residue.
To be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
Described mud dung is divided into light mud dung and dark mud dung is stacked respectively, described waste ceramic brick is divided into light waste ceramic brick and dark waste ceramic brick is stacked respectively, described sludge silt is divided into light sludge silt and dark sludge silt is stacked respectively, described waste ceramic slag is divided into light waste ceramic slag and dark waste ceramic slag is stacked respectively, described edging waste residue is divided into light edging waste residue and dark edging waste residue is stacked respectively, described strickling waste residue is divided into light color strickling waste residue and the dark waste residue of wipeing off is stacked respectively, described correct grinding limit waste residue is divided into light color correct grinding limit waste residue and dark correct grinding limit waste residue is stacked respectively, and described chamfering waste residue is divided into light chamfering waste residue and dark chamfering waste residue is stacked respectively.
The sewage of described sewage lagoon one, sewage lagoon three, sewage lagoon four, sewage lagoon five, sewage lagoon six, sewage lagoon seven confluxes in the sewage lagoon two again.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
Because the solid waste that the raw material manufacturing procedure produces forms sludge silt into sewage lagoon once precipitation along with sewage confluxes, the waste residue that produces in the product processing and sorting operation after burning till forms polishing slag into sewage lagoon two through precipitation along with sewage confluxes, may cause the waste residue that produces in the product processing and sorting operation of ceramic tile base substrate foaming generation pin hole not mix with the solid waste that the raw material manufacturing procedure produces, therefore, the sludge silt that forms through precipitation of the solid waste that is produced by the raw material manufacturing procedure can be back to ceramic body and not produce the base substrate quality problems such as pin hole that foam; The waste residue that edging, strickling, correct grinding limit, chamfering produce in the product processing and sorting operation confluxes with sewage in the independent sewage lagoon, do not mix through the polishing slag that precipitation forms with sewage lagoon two, the waste residue that these edgings, strickling, correct grinding limit, chamfering produce might can be back to ceramic body and not produce the base substrate quality problems such as pin hole that foam, like this, the waste residue that produces in the ceramic tile production process, mud just can be back to ceramic body to greatest extent.Because mud dung, waste ceramic brick, sludge silt, waste ceramic slag, edging waste residue, strickling waste residue, correct grinding limit waste residue, chamfering waste residue all are divided into light color and dark color, can be respectively applied for them and produce light ceramic tile base substrate and dark ceramic tile base substrate, thereby reduce of the influence of these waste materials the ceramic tile color; During the production polished tile, these waste materials are used for the bed material of blank, to the not influence of surface color of polished tile, produce when the glaze ceramic tile is arranged substantially, can basically eliminate use the influence of solid waste the ceramic tile color by the color of adjusting glaze.When using these solid wastes, the influence of base substrate being burnt till according to various waste materials, adjust content and other raw material the proportioning in base substrate of various waste materials in base substrate, can eliminate and use these solid wastes, to greatest extent the solid waste that produces in the ceramic tile production process is back in the ceramic tile of being produced the base substrate Temperature Influence.Technical scheme provided by the invention is as long as on the basis of existing ceramic tile production enterprise sewage collection system, can realize at original sewage lagoon and the other sewage lagoon (a perhaps cover settlement of sewage treatment system) that increases of settlement of sewage treatment system, can not change the sewage discharge of existing ceramic tile production enterprise substantially, water channel confluxes, being practicable, also is that cost is minimum.
Embodiment
Embodiment 1
In ceramic tile production, collect useless powder and useless base substrate as the mud dung; Collect the waste ceramic brick, and be broken into the following useless porcelain powder of 1mm; Squeezing becomes sludge silt to the solid waste that the raw material manufacturing procedure produces through precipitation into sewage lagoon one along with sewage confluxes; Comprise in the product processing and sorting operation after burning till that waste residue that corase grind, correct grinding, polishing produce confluxes in the sewage lagoon two with sewage, squeezing becomes polishing slag through precipitation; Edging in the product processing and sorting operation, wipe the waste residue that produces off and conflux in the sewage lagoon three with sewage, fish for the filter form through precipitation and become the waste ceramic slag, the sewage of sewage lagoon three confluxes in the sewage lagoon two again, focuses on sewage; The waste residue that the correct grinding limit produces in the product processing and sorting operation confluxes with sewage in the sewage lagoon six, fishes for the filter form through precipitation and becomes correct grinding limit waste residue, and the sewage of sewage lagoon six confluxes in the sewage lagoon two again, focuses on sewage; The waste residue that chamfering produces in the product processing and sorting operation confluxes with sewage in the sewage lagoon two, squeezing becomes polishing slag through precipitation, perhaps the waste residue that chamfering produces in the product processing and sorting operation confluxes in the sewage lagoon seven with sewage, fish for the filter form through precipitation and become the chamfering waste residue, the sewage of sewage lagoon seven confluxes in the sewage lagoon two again, focuses on sewage.The sewage of sewage lagoon one also can conflux in the sewage lagoon two again, focuses on sewage.More than various solid wastes except polishing slag, the color after all burning till according to solid waste is divided into light color and dark two kinds of pile up separately, the base substrate that is used to produce light ceramic tile of light color, the dark base substrate that is used to produce dark ceramic tile; During the production polished tile, be used for the bed material of polished tile base substrate, whether chamfering waste residue wherein is used for the bed material of base substrate, decide according to whether influencing the base substrate foaming.When using these solid wastes, can be a kind of as blank raw material of these waste materials, according to various solid wastes to Temperature Influence, adjust other proportion of raw materials in the content of these solid wastes and the base substrate, to satisfy requirement and the coupling of base substrate bed material and lining or the coupling of base substrate and glaze of burning till, produce qualified ceramic tile product.When production has the glaze ceramic tile,, adjust the color and the opacity of glaze, can produce the ceramic tile that glaze color, quality meet the demands according to the subtle change of base substrate color.
Above embodiment only is of the present invention specifying.
Claims (14)
1. the solid waste recovery method in the ceramic tile production process, the sludge silt that the solid waste that comprise the mud dung collecting useless powder and useless base substrate and form, collect the waste ceramic brick, the raw material manufacturing procedure produces confluxes and forms once precipitation into sewage lagoon along with sewage, and collect the solid waste that forms in the process of manufacture after the ceramic tile product burns till;
The solid waste that forms in the process of manufacture after this burns till comprises polishing slag, waste ceramic slag, edging waste residue, wipes waste residue off, finish grindes limit waste residue, chamfering waste residue;
It is characterized in that, the recovery of described polishing slag be will comprise in the product processing and sorting operation after burning till the waste residue that produces of polishing conflux with sewage and reclaim through forming precipitation into sewage lagoon two.
2. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that the recovery of described sludge silt is the waste residue that edging, strickling in the product processing and sorting operation after burning till produce to be confluxed with sewage reclaim into described sewage lagoon one formation precipitation.
3. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that, the recovery of described waste ceramic slag be in the product processing and sorting operation after burning till with edging, wipe the waste residue that produces off and conflux with sewage and form the waste ceramic slag through precipitation in the sewage lagoon three and reclaim.
4. to be the waste residue that in the product processing and sorting operation after burning till edging produced with sewage conflux in the sewage lagoon four to form through precipitation reclaims for the solid waste recovery method in a kind of ceramic tile production process according to claim 1, the recovery that it is characterized in that described edging waste residue.
5. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that the recovery of described strickling waste residue is will wipe the waste residue that produces in the product processing and sorting operation after burning till off to conflux in the sewage lagoon five to form through precipitation with sewage and reclaim.
6. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that to be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux in the described sewage lagoon one to form through precipitation reclaims in the recovery of described sludge silt.
7. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that the recovery of described correct grinding limit waste residue is will finish grind waste residue that the limit produces in the product processing and sorting operation after burning till to conflux in the sewage lagoon six to form through precipitation with sewage and reclaim.
8. to be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim for the solid waste recovery method in a kind of ceramic tile production process according to claim 3, the recovery that it is characterized in that described waste ceramic slag.
9. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that to be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon one and reclaim in the recovery of described sludge silt.
10. the solid waste recovery method in a kind of ceramic tile production process according to claim 1, it is characterized in that to be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the sewage lagoon seven and reclaim in the recovery of described chamfering waste residue.
11. the solid waste recovery method in a kind of ceramic tile production process according to claim 7, it is characterized in that to be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the described sewage lagoon six and reclaim in the recovery of described correct grinding limit waste residue.
12. according to the solid waste recovery method in claim 3 or the 8 described a kind of ceramic tile production processes, it is characterized in that to be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
13. according to the solid waste recovery method in claim 1 or 3 or 4 or 5 or the 7 or 10 described a kind of ceramic tile production processes, it is characterized in that, described mud dung is divided into light mud dung and dark mud dung is stacked respectively, described waste ceramic brick is divided into light waste ceramic brick and dark waste ceramic brick is stacked respectively, described sludge silt is divided into light sludge silt and dark sludge silt is stacked respectively, described waste ceramic slag is divided into light waste ceramic slag and dark waste ceramic slag is stacked respectively, described edging waste residue is divided into light edging waste residue and dark edging waste residue is stacked respectively, described strickling waste residue is divided into light color strickling waste residue and the dark waste residue of wipeing off is stacked respectively, described correct grinding limit waste residue is divided into light color correct grinding limit waste residue and dark correct grinding limit waste residue is stacked respectively, and described chamfering waste residue is divided into light chamfering waste residue and dark chamfering waste residue is stacked respectively.
14. according to the solid waste recovery method in claim 1 or 3 or 4 or 5 or the 7 or 10 described a kind of ceramic tile production processes, it is characterized in that the sewage of described sewage lagoon one, sewage lagoon three, sewage lagoon four, sewage lagoon five, sewage lagoon six, sewage lagoon seven confluxes in the sewage lagoon two again.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
| CN102350100A (en) * | 2011-07-01 | 2012-02-15 | 广东东鹏陶瓷股份有限公司 | Method and device for producing polished tiles by recycling polished waste residue |
| CN104591698A (en) * | 2015-01-28 | 2015-05-06 | 广东宏陶陶瓷有限公司 | Classified collection method for ceramic solid waste and cyclic utilization of ceramic solid waste in ceramic tile production |
| CN105436195A (en) * | 2015-12-29 | 2016-03-30 | 黄贺明 | Vertical processing treatment production line for recycling of ceramic slurry |
| CN105521984A (en) * | 2015-12-29 | 2016-04-27 | 黄贺明 | Horizontal production line for recycling, processing and treating ceramic sludge |
| CN111499346A (en) * | 2019-01-30 | 2020-08-07 | 周建军 | High-strength anti-static overhead ceramic tile |
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| CN101205133A (en) * | 2006-12-18 | 2008-06-25 | 周松青 | Method for manufacturing high-performance permeable bricks by using ceramic waste |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
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| CN102350100B (en) * | 2011-07-01 | 2014-06-04 | 广东东鹏陶瓷股份有限公司 | Method and device for producing polished tiles by recycling polished waste residue |
| CN104591698A (en) * | 2015-01-28 | 2015-05-06 | 广东宏陶陶瓷有限公司 | Classified collection method for ceramic solid waste and cyclic utilization of ceramic solid waste in ceramic tile production |
| CN105436195A (en) * | 2015-12-29 | 2016-03-30 | 黄贺明 | Vertical processing treatment production line for recycling of ceramic slurry |
| CN105521984A (en) * | 2015-12-29 | 2016-04-27 | 黄贺明 | Horizontal production line for recycling, processing and treating ceramic sludge |
| CN111499346A (en) * | 2019-01-30 | 2020-08-07 | 周建军 | High-strength anti-static overhead ceramic tile |
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Effective date of registration: 20170413 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. |