CN105521984A - Horizontal production line for recycling, processing and treating ceramic sludge - Google Patents
Horizontal production line for recycling, processing and treating ceramic sludge Download PDFInfo
- Publication number
- CN105521984A CN105521984A CN201511005380.9A CN201511005380A CN105521984A CN 105521984 A CN105521984 A CN 105521984A CN 201511005380 A CN201511005380 A CN 201511005380A CN 105521984 A CN105521984 A CN 105521984A
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- China
- Prior art keywords
- horizontal
- horizontal drying
- drying unit
- production line
- discharging opening
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
Abstract
The invention discloses a horizontal production line for recycling, processing and treating ceramic sludge. The horizontal production line comprises a horizontal drying device, a power selecting device and a storage device which are sequentially arranged, wherein the horizontal drying device is connected with a heat source device capable of supplying heat required by drying operation of the horizontal drying device; the horizontal production line also comprises a dehydrating device and a dust collecting device; a first transportation device capable of conveying materials from the dehydrating device to the horizontal drying device is arranged between the dehydrating device and the horizontal drying device; a third transportation device capable of conveying the materials from the horizontal drying device to the powder selecting device is arranged between the horizontal drying device and the powder selecting device; a second transportation device capable of conveying the materials from the powder selecting device to the storage device is arranged between the powder selecting device and the storage device; and the dust collecting device is connected with the horizontal drying device so as to remove dust generated in the drying process. The horizontal production line is a whole set of equipment for processing and treating ceramic sludge, is used for recycling the ceramic sludge and is high in work efficiency, energy-saving and environment-friendly.
Description
Technical field
The present invention relates to solid ceramic Waste Disposal Technology field, particularly relate to a kind of ceramic sludge and recycle processing process Horizontal production line.
Background technology
Ceramic polished brick needs the surface to ceramic body with water and high-abrasive material to polish in process of production, forms a large amount of solid wastes, become ceramic polished mud after polishing.China is Production of Ceramics big country, and the amount of annual ceramic sludge is more than ten million ton, and the main component of ceramic sludge is silica and alundum (Al2O3), and its source accounts for toatl proportion about 70%, and sludge type is mainly semisolid waste material.By the end of the end of the year 2012, China has polished bricks production line 1081 altogether, day production capacity 1254.63 ten thousand square meter, annual capacity 41.4 hundred million square meter, the annual ceramic sludge amount produced in the whole nation is more than 2,300 ten thousand tons, these mud major parts are backfilling in soil by as backfill, because ceramic polished mud is through high-temperature calcination, itself shows as faintly acid, non-degradable in soil, produce serious pollution to environment, cause environmental disruption, therefore processing ceramic polished mud is current extremely urgent thing.
Application number be 201410690331.2 patent of invention disclose a kind of preparation method of Ceramic Tiles silica flour, specifically, the preparation process of Ceramic Tiles silica flour adopts ceramic tile polishing mud, by tower drier oven dry, sorting, then collect to obtain through finished product trap and be rich in silica and the supplementary cementitious material with hydration activity.This invention reaches certain ceramic polished sludge circulation recovering effect, but ceramic tile polishing mud just will can enter tower drier after natural air dry, causes the overlong time processed; Heat carrier does not make the easy contaminated environment of dust removal process, is therefore necessary to improve this.
Summary of the invention
In view of this, the object of the invention is to overcome the deficiencies in the prior art, provide that a kind for the treatment of effeciency is high, the ceramic sludge of environmental protection recycles processing process Horizontal production line.
In order to solve the problems of the technologies described above, the present invention adopts following scheme to realize:
A kind of ceramic sludge recycles processing process Horizontal production line, comprise the horizontal drying unit arranged successively, powder screening device and storage arrangement, described horizontal drying unit is connected with and can supplies the heat power supply device that it dries operation institute calorific requirement, also comprise dewater unit and dust arrester, first conveying arrangement that material can be transported to horizontal drying unit charging aperture from dewater unit discharging opening is provided with between described dewater unit and horizontal drying unit, the 3rd conveying arrangement that material can be transported to powder screening device charging aperture from the discharging opening of horizontal drying unit is provided with between described horizontal drying unit and powder screening device, second conveying arrangement that material can be transported to storage arrangement charging aperture from powder screening device discharging opening is provided with between described powder screening device and storage arrangement, described dust arrester is connected the dust produced to remove drying course with horizontal drying unit.
Ceramic sludge, first through dewater unit, makes the water content of ceramic sludge drop to proper level, and after entering into horizontal drying unit, horizontal drying unit more can be made to play usefulness, and dewater unit shortens the ceramic sludge pretreated time greatly.Horizontal drying unit provides heat to carry out material drying by heat power supply device, and in oven dry operation process, heat carrier can carry a large amount of dust, if directly discharge pollutes the environment, is therefore collected the dust in heat carrier by dust arrester.Enter powder screening device from horizontal drying unit material out and can collect out satisfactory particle, then be transported to storage arrangement by the second conveying arrangement to store, the undesirable particle filtered out by powder screening device reenters horizontal drying unit and again processes, whole polyvinyl chloride is efficient, energy-conserving and environment-protective.
Described dust arrester is cyclone dust collectors and the pulse dust collector of series connection, and the gas outlet of horizontal drying unit is connected with cyclone dust collectors.First use cyclone dust collectors, dirt gas classification process large for concentration, reduce resistance, after be further processed with pulse dust collector again, make treatment effect more outstanding.
Described heat power supply device comprises heat source furnace and gas generator, and heat source furnace is connected with horizontal drying unit respectively by pipeline with gas generator, with provide dry operation time required heat.
Described horizontal drying unit is horizontal drying machine, described powder screening device is that powder selects machine, described 3rd conveying arrangement is bucket elevator, described bucket elevator charge door be positioned at the side of horizontal drying machine discharging opening, its discharge port selects the charging aperture of machine to be connected by pipeline and powder.
The discharging opening position of described horizontal drying machine is provided with corresponding ball mill, and described horizontal drying machine and ball mill are an entirety.Operation principle due to horizontal drying machine makes discharging may become block, therefore the ball mill arranging correspondence grinds discharging, is transported to powder screening device again after grinding.
Described dewater unit is filter press, and the first conveying arrangement is belt feeder, and the discharging opening of described filter press is corresponding with one end of belt feeder, and the other end of belt feeder is arranged on the top of horizontal drying unit, corresponding with the charging aperture of horizontal drying unit.
Described second conveying arrangement is bucket elevator, and the charge door of described bucket elevator is connected by the discharging opening of pipeline with powder screening device, and its discharge port is connected to storage arrangement by pipeline.
Compared with prior art, the present invention has following beneficial effect:
1. treatment effeciency of the present invention is high, environmental protection, reduces waste gas to the pollution of environment;
2. pair ceramic sludge is divided into different classes of superfines, waste resource is carried out recirculation and uses, and reduce polishing mud environmental pollution, last powder forms the products such as concrete admixture, coating additive, road surface anti-wear agent, forms social resources and is worth.
Accompanying drawing explanation
Fig. 1 is embodiment 1 structural representation;
Fig. 2 is embodiment 1 production line top view;
Wherein, 111, filter press; 441, powder selects machine; 551, bucket elevator; 661, raw material cabin; 771, heat source furnace; 772, gas generator; 881, cyclone dust collectors; 882, pulse dust collector; 991, horizontal drying machine; 1001, bucket elevator.
Detailed description of the invention
In order to allow those skilled in the art understand technical scheme of the present invention better, below in conjunction with accompanying drawing, the present invention is further elaborated.
Embodiment 1
As illustrated in fig. 1 and 2, a kind of ceramic sludge recycles processing process for producing line, comprise the dewater unit arranged successively, horizontal drying unit, powder screening device and storage arrangement, first conveying arrangement that material can be transported to horizontal drying unit charging aperture from dewater unit discharging opening is provided with between described dewater unit and horizontal drying unit, the 3rd conveying arrangement that material can be transported to powder screening device charging aperture from horizontal drying unit discharging opening is provided with between described horizontal drying unit and powder screening device, second conveying arrangement that material can be transported to storage arrangement charging aperture from powder screening device discharging opening is provided with between described powder screening device and storage arrangement, also comprise heat power supply device and dust arrester, described heat power supply device is connected with horizontal drying unit respectively with dust arrester.Concrete, described dewater unit is filter press 111, first conveying arrangement is belt feeder, horizontal drying unit comprises horizontal drying machine 991, the discharging opening position of described horizontal drying machine 991 is provided with corresponding ball mill (not marking in figure), the discharging opening of described filter press 111 is corresponding with one end of belt feeder, and the other end of belt feeder is arranged on the top of horizontal drying machine 991, corresponding with the charging aperture of horizontal drying machine 991.Described powder screening device is that powder selects machine 441, and described 3rd conveying arrangement is bucket elevator 1001, and the charge door of described bucket elevator 1001 is positioned at the side of horizontal drying machine 991 discharging opening, and its discharge port selects the charging aperture of machine 441 to be connected by pipeline and powder.Described heat power supply device comprises heat source furnace 771 and gas generator 772, and heat source furnace 771 is connected with horizontal drying machine 991 respectively by pipeline with gas generator 772, with provide dry operation time required heat.Described dust arrester is cyclone dust collectors 881 and the pulse dust collector 882 of series connection, and the gas outlet of horizontal drying machine 991 is connected with cyclone dust collectors 881.Described second conveying arrangement is bucket elevator 551, and the charge door of described bucket elevator 551 selects the discharging opening of machine 441 to be connected by pipeline and powder, and its discharge port is connected to storage arrangement by pipeline, and described storage arrangement is raw material cabin 661.
Claims (7)
1. a ceramic sludge recycles processing process Horizontal production line, comprise the horizontal drying unit arranged successively, powder screening device and storage arrangement, described horizontal drying unit is connected with and can supplies the heat power supply device that it dries operation institute calorific requirement, it is characterized in that, also comprise dewater unit and dust arrester, first conveying arrangement that material can be transported to horizontal drying unit charging aperture from dewater unit discharging opening is provided with between described dewater unit and horizontal drying unit, the 3rd conveying arrangement that material can be transported to powder screening device charging aperture from the discharging opening of horizontal drying unit is provided with between described horizontal drying unit and powder screening device, second conveying arrangement that material can be transported to storage arrangement charging aperture from powder screening device discharging opening is provided with between described powder screening device and storage arrangement, described dust arrester is connected the dust produced to remove drying course with horizontal drying unit.
2. ceramic sludge according to claim 1 recycles processing process Horizontal production line, it is characterized in that, described dust arrester is cyclone dust collectors and the pulse dust collector of series connection, and the gas outlet of horizontal drying unit is connected with cyclone dust collectors.
3. ceramic sludge according to claim 1 recycles processing process Horizontal production line, it is characterized in that, described heat power supply device comprises heat source furnace and gas generator, and heat source furnace is connected with horizontal drying unit respectively by pipeline with gas generator, with provide dry operation time required heat.
4. ceramic sludge according to claim 1 recycles processing process Horizontal production line, it is characterized in that, described horizontal drying unit is horizontal drying machine, described powder screening device is that powder selects machine, described 3rd conveying arrangement is bucket elevator, described bucket elevator charge door be positioned at the side of horizontal drying machine discharging opening, its discharge port selects the charging aperture of machine to be connected by pipeline and powder.
5. ceramic sludge according to claim 4 recycles processing process Horizontal production line, it is characterized in that, the discharging opening position of described horizontal drying machine is provided with corresponding ball mill, and described horizontal drying machine and ball mill are an entirety.
6. ceramic sludge according to claim 1 recycles processing process Horizontal production line, it is characterized in that, described dewater unit is filter press, first conveying arrangement is belt feeder, the discharging opening of described filter press is corresponding with one end of belt feeder, the other end of belt feeder is arranged on the top of horizontal drying unit, corresponding with the charging aperture of horizontal drying unit.
7. ceramic sludge according to claim 1 recycles processing process Horizontal production line, it is characterized in that, described second conveying arrangement is bucket elevator, the charge door of described bucket elevator is connected by the discharging opening of pipeline with powder screening device, and its discharge port is connected to storage arrangement by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511005380.9A CN105521984A (en) | 2015-12-29 | 2015-12-29 | Horizontal production line for recycling, processing and treating ceramic sludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511005380.9A CN105521984A (en) | 2015-12-29 | 2015-12-29 | Horizontal production line for recycling, processing and treating ceramic sludge |
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| CN105521984A true CN105521984A (en) | 2016-04-27 |
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| CN201511005380.9A Pending CN105521984A (en) | 2015-12-29 | 2015-12-29 | Horizontal production line for recycling, processing and treating ceramic sludge |
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| JP2002248465A (en) * | 2001-02-26 | 2002-09-03 | Japan Organo Co Ltd | Evaporation-to-dryness method for wastewater |
| CN101885610A (en) * | 2010-07-20 | 2010-11-17 | 杭州诺贝尔集团有限公司 | Recycling method of waste residues of polished tiles |
| CN101898900A (en) * | 2010-07-20 | 2010-12-01 | 杭州诺贝尔集团有限公司 | Method for recycling ceramic polishing waste residue |
| CN101985394A (en) * | 2010-10-28 | 2011-03-16 | 广东东鹏陶瓷股份有限公司 | Method for reclaiming solid wastes in ceramic tile producing process |
| CN102580446A (en) * | 2012-03-23 | 2012-07-18 | 广东中窑窑业股份有限公司 | Wet efficient mote recycling and purifying method and device for ceramic industry |
| CN102580983A (en) * | 2012-02-24 | 2012-07-18 | 广东中窑窑业股份有限公司 | Recycling system of building ceramic polishing residues and waste materials |
| CN104446510A (en) * | 2014-11-25 | 2015-03-25 | 广州市翔龙环保科技有限公司 | Preparation method and utilization of ceramic tile silica powder |
| CN103331290B (en) * | 2013-06-13 | 2015-08-19 | 广东新明珠陶瓷集团有限公司 | Polishing and raw material waste residue recovery system and method |
| CN204607719U (en) * | 2015-04-08 | 2015-09-02 | 深圳市万绿恒环保实业发展有限公司 | A kind of ceramic tile polishing Waste Water Treatment |
| CN205270318U (en) * | 2015-12-29 | 2016-06-01 | 黄贺明 | Horizontal production line of pottery silt cyclic utilization processing |
-
2015
- 2015-12-29 CN CN201511005380.9A patent/CN105521984A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002248465A (en) * | 2001-02-26 | 2002-09-03 | Japan Organo Co Ltd | Evaporation-to-dryness method for wastewater |
| CN101885610A (en) * | 2010-07-20 | 2010-11-17 | 杭州诺贝尔集团有限公司 | Recycling method of waste residues of polished tiles |
| CN101898900A (en) * | 2010-07-20 | 2010-12-01 | 杭州诺贝尔集团有限公司 | Method for recycling ceramic polishing waste residue |
| CN101985394A (en) * | 2010-10-28 | 2011-03-16 | 广东东鹏陶瓷股份有限公司 | Method for reclaiming solid wastes in ceramic tile producing process |
| CN102580983A (en) * | 2012-02-24 | 2012-07-18 | 广东中窑窑业股份有限公司 | Recycling system of building ceramic polishing residues and waste materials |
| CN102580446A (en) * | 2012-03-23 | 2012-07-18 | 广东中窑窑业股份有限公司 | Wet efficient mote recycling and purifying method and device for ceramic industry |
| CN103331290B (en) * | 2013-06-13 | 2015-08-19 | 广东新明珠陶瓷集团有限公司 | Polishing and raw material waste residue recovery system and method |
| CN104446510A (en) * | 2014-11-25 | 2015-03-25 | 广州市翔龙环保科技有限公司 | Preparation method and utilization of ceramic tile silica powder |
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| CN205270318U (en) * | 2015-12-29 | 2016-06-01 | 黄贺明 | Horizontal production line of pottery silt cyclic utilization processing |
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Application publication date: 20160427 |
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