CN109320207A - Production line is prepared using the haydite of mud class waste - Google Patents

Production line is prepared using the haydite of mud class waste Download PDF

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Publication number
CN109320207A
CN109320207A CN201811387664.2A CN201811387664A CN109320207A CN 109320207 A CN109320207 A CN 109320207A CN 201811387664 A CN201811387664 A CN 201811387664A CN 109320207 A CN109320207 A CN 109320207A
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CN
China
Prior art keywords
haydite
mud
supply line
pug
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811387664.2A
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Chinese (zh)
Inventor
郎剑雷
朱培林
褚群如
高峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Dadongwu Group Construction Co Ltd
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Zhejiang Dadongwu Group Construction Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Dadongwu Group Construction Co Ltd filed Critical Zhejiang Dadongwu Group Construction Co Ltd
Priority to CN201811387664.2A priority Critical patent/CN109320207A/en
Publication of CN109320207A publication Critical patent/CN109320207A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention discloses a kind of haydites using mud class waste to prepare production line, belongs to haydite preparation technical field, includes a haydite materials mixing corollary equipment group;One haydite materials form corollary equipment group;One ceramisite sintered equipment group and a fuel supply line.The production line, without being dehydrated to the sludge with pollution, avoids in raw material mix stages and generates the waste water and gas of pollution environment in the mixing match stage, solve the investment of environmental protection equipment, so that the preparation cost of haydite is greatly reduced.

Description

Production line is prepared using the haydite of mud class waste
Technical field
The present invention relates to haydite preparation technical fields, prepare production in particular to a kind of haydite using mud class waste Line.
Background technique
Haydite is exactly as its name suggests the particle of ceramic.The external appearance characteristic of haydite is largely rounded or oval-shaped ball, But it is not round or ellipse sphere there are also imitative rubble haydite, and is in irregular rubble shape, surface is one layer hard Shell, this layer of shell are in ceramic or enamel, there is water proof to protect gas effect, and assign haydite higher intensity.Lightness is pottery In many excellent performances of grain the most important and it heavy sandstone can be replaced to prepare light aggregate concrete, light mortar The main reason for.
The main constitutive material of existing haydite is shale, clay etc., wherein clay as natural material some areas It is prohibited to exploit;At the same time, there is the mud substance of pollution to need to carry out harmless treatment for municipal sludge, industrial sludge etc. Can fill or reuse, processing cost is higher, and as storage that riverway sludge, building abandon mud and tail mud of digging up mine be also another people compared with The problem of for headache.
Application No. is the Chinese invention patents of 201110241100X to disclose a kind of haydite and preparation method thereof, raw material Including 40 ~ 100% discarded tail mud of ceramics factory, 0 ~ 40% bentonite and water treatment sludge 0 ~ 50%;
Various raw materials are directly crushed mixing, then naturally dry or drying, this side by the raw material mix stages of the preparation method Formula takes a long time, and can spin out the manufacturing cycle of haydite, and the harmful components that the water treatment sludge in raw material contains are being dried or dried The waste water or dusty gas generated in dry process pollutes the environment, and haydite preparation is considerably increased if adding environmental protection equipment Cost.
Summary of the invention
In view of the above technical problems, the haydite of the present invention using mud class waste prepares production line and is used to prepare pottery Grain effectively prevents the generation of waste water and gas, nothing in raw material mix stages without being dehydrated to the sludge with pollution The environmental protection equipment outside investment is needed, so that the preparation cost of haydite is greatly reduced.
To achieve the above object, a kind of haydite using mud class waste designed by the present invention prepares production line and includes Have:
One haydite materials mixing corollary equipment group, at least respectively will be all kinds of by uncontrollable pug supply line, controllable pug supply line Pug is delivered to the agitated haydite materials that moisture content is made 20% ~ 35% in agitating device;
The uncontrollable pug supply line does not regulate and control the moisture content of pug, and pug is directly delivered to the stirring and is filled It sets;
The controllable pug supply line can regulate and control the moisture content of pug, according to all kinds of pugs with the controllable pug of comparison Moisture content be adjusted;
One haydite materials form corollary equipment group, accept the raw material that the haydite materials mixing corollary equipment group is mixed, should Raw material successively to roller, the second biaxial rneader, granulation nodulizer, roller screen and enters kiln feed by ageing bin area, raw material Machine processing, forms granular haydite blank;
After raw material aged bin area storage, easily harden hardened, flattening rear to roller through raw material, just subsequent second twin shaft stirs The machine of mixing is crushed.
One ceramisite sintered equipment group, by rotary kiln, cyclone dust collectors, bag filter, deodorizing device, screen collector, Vent gas treatment circulatory pool and cooling kiln are constituted, and haydite blank is sintered in the rotary kiln, and sintered tail gas successively passes through The cyclone dust collectors, the bag filter, the deodorizing device, the screen collector and the vent gas treatment circulatory pool It is discharged after processing, the haydite blank enters in the cooling kiln after sintering to be cooled down;
One fuel supply line, it is by fuel air-introduced machine or petrolift that at least one of natural gas, coal or biomass fuel fuel is defeated It send to the rotary kiln.
Above-mentioned moisture content is the percentage that the quality of water accounts for the quality of raw material.
As a preferred embodiment of the above technical solution, the uncontrollable pug supply line includes municipal sludge supply line and industry At least one of sludge supply line.
Uncontrollable pug is with polluting property pug, such as municipal sludge and industrial sludge, and municipal sludge is mainly city The by-product of city's sewage treatment, complicated component have one containing a large amount of organic matter, heavy metal, salt and all kinds of microbial bacterials Fixed bio-toxicity after the sludge without appropriately handling disposition enters environment, brings secondary pollution directly to water body and atmosphere, no But the effective processing capacity of sewage disposal system is reduced, and serious prestige is constituted to the activity of ecological environment and the mankind The side of body;Industrial sludge refers to the sludge that Industrial Wastewater Treatment station generates, and general inorganic sludge is more, contains the chemistry in production waste water Ingredient, industrial sludge are divided into two kinds, and general solid waste and dangerous waste, the sludge that printing and dyeing, papermaking, food enterprise generate belong to general solid waste, The sludge that metallurgy, electrodeposit enterprise generate belongs to dangerous waste substance;
The mode for generalling use sunning, plate compression or drying in the prior art is dehydrated above-mentioned pug, but in dehydration The by-product that a large amount of waste water or dust-laden exhaust gas can be generated in the process, would seriously pollute the environment, so that enterprise wants additional corresponding Environmental protection equipment, considerably increase haydite preparation cost.
The application will have polluting property pug directly to prepare haydite materials without dehydration, can avoid the cost of above-mentioned environmental protection The harmful substance of problem, polluting property pug is uniformly processed during ceramsite sintering with 1200 ~ 1300 DEG C of temperature, In, the moisture content of municipal sludge is about in 70-80%, and the moisture content of industrial sludge is both significantly higher than haydite materials about in 50-60% Water content requirement, it is therefore desirable to other controllable pugs are mixed with it after dewatering, so that mixed haydite materials Moisture content reach requirement.
As a preferred embodiment of the above technical solution, the controllable pug supply line, which includes at least, riverway sludge supply line.
As a preferred embodiment of the above technical solution, the controllable pug supply line also includes mining tail mud supply line and building At least one of mud supply line is abandoned, it also includes the dregs that the daily slag-soil truck is transported that building, which abandons mud,.
It as a preferred embodiment of the above technical solution, also include shale supply line, shale successively passes through crusher, shale waste heat It is delivered in agitating device after drying kiln and ball mill.
As a preferred embodiment of the above technical solution, the riverway sludge supply line successively includes plate and frame filter press, mud pair Axis blender, mud residual heat drying kiln and transitional storehouse are delivered in the agitating device after the raw material metering in the transitional storehouse.
Riverway sludge clears up generated mud, viscosity with higher and moisture content when river, needs first to lead to Plate compression removal most of moisture is crossed, then drying kiln is dried, and can usually be controlled its water content below 10%;
Mining tail mud is one kind of Resourcization of Mining Solid Waste, refers generally to the ore particle less than 5~10 microns, water law ore dressing or washup operation The tailing waste of middle generation, is often discharged with slurry form, after precipitation, wastewater reuse, sediment i.e. mining tail mud, mainly Chemical component is SiO2、Fe2O3、MgO、Al2O3, CaO etc., wherein further including sometimes and the non-ferrous metal of adopted mineral intergrowth and dilute There is metal;
Generated extra soil when building abandons mud, that is, construction (such as basement foundation ditch excavation) also includes dregs, and general Logical soil has no too big difference.
As a preferred embodiment of the above technical solution, the supply line of the shale generates in broken, drying and ball milling process Dusty gas is dusted by dust removal machine, and the powder being collected into can be used directly as raw material.
Shale as clay be dehydrated it is cementing made of sedimentary rock.Based on clay class mineral (kaolinite, hydromica etc.), have Apparent thin layer reason construction.Ingredient difference is pressed, carbonaceous shale, calcareous shale, arenaceous shale, siliceous shale etc. are divided, shale is existing There is one of the main component of haydite.
As a preferred embodiment of the above technical solution, the dust that the dust removal machine is collected into is delivered in the transitional storehouse and drying Riverway sludge afterwards is delivered in the agitating device again after mixing.
The recycling of dust can save material cost, meanwhile, riverway sludge still has certain humidity, energy after being dehydrated Enough absorption dust prevent fugitive dust;Using haydite kiln exhaust gas after secondary combustion chamber exchanges heat (400 ~ 500 DEG C) waste heat to its into Row drying and processing, than directly using kiln tail tail gas carry out drying effect it is more preferable, heat utilization ratio is higher, can play adjusting moisture content Effect, the drying time and drying cost of riverway sludge can be reduced.
As a preferred embodiment of the above technical solution, the mining tail mud and building are abandoned mud and are adjusted in it by drying or drying Moisture content, the waste heat that cooling kiln can also be used dried.
As a preferred embodiment of the above technical solution, the building abandons after mud removes blocky building stones by stoner and is delivered to institute again It states in agitating device.
Compared with prior art, the present invention have the following advantages that and the utility model has the advantages that
Haydite of the present invention using mud class waste prepare production line for haydite prepare, raw material mix stages without Sludge with pollution need to be dehydrated, avoid and generate the waste water and gas of pollution environment in the mixing match stage, so that The harmful substance of polluting property pug is uniformly processed during ceramsite sintering, solves the investment of environmental protection equipment, so that The preparation cost of haydite is greatly reduced.Meanwhile by the control of different ratios of raw materials, different grades of haydite (bulk density can be produced 300~1000kg/m3).
Detailed description of the invention
Fig. 1 is that haydite described in embodiment 1 prepares production line schematic diagram.
Fig. 2 is that haydite described in embodiment 2 prepares production line schematic diagram.
Fig. 3 is that haydite described in embodiment 3 prepares production line schematic diagram.
Fig. 4 is that haydite described in embodiment 4 prepares production line schematic diagram.
In figure, gas circuit is represented by dashed line.
In figure: haydite materials mixing corollary equipment group a, riverway sludge supply line a-1, plate and frame filter press a-1.1, mud are double Axis blender a-1.2, mud residual heat drying kiln a-1.3, transitional storehouse a-1.4, mining tail mud supply line a-2, tail mud Double shaft stirring Machine a-2.1, tail mud residual heat drying kiln a-2.2, building abandon mud supply line a-3, stoner a-3.1, municipal sludge supply line a-4, Industrial sludge supply line a-5, shale supply line a-6, crusher a-6.1, shale residual heat drying kiln a-6.2, ball mill a-6.3, Dust removal machine a-6.4, roller a-7, biaxial rneader a-8, haydite materials are formed with corollary equipment group b, ageing bin area b-1, original Expect to roller b-2, the second biaxial rneader b-3, granulation nodulizer b-4, roller screen b-5, enter kiln batcher b-6, ceramisite sintered Equipment group c, rotary kiln c-1, cyclone dust collectors c-2, bag filter c-3, deodorizing device c-4, screen collector c-5, tail gas Processing cycle pond c-6, cooling kiln c-7.
Specific embodiment
The present invention is described in further detail combined with specific embodiments below:
Embodiment is used to prepare the mixing of the raw material during haydite and proportion, without there is pollution during described in each embodiment Waste water and gas generates, environmentally friendly, eliminates the investment of environmental protection equipment, reduces the preparation cost of haydite.
Embodiment 1: Fig. 1 is referred to, production line is prepared using the haydite of mud class waste, by haydite materials mixing corollary equipment Group a, haydite materials molding corollary equipment group b, ceramisite sintered equipment group c and fuel supply line are constituted, in which:
Haydite materials mixing corollary equipment group a is supplied by riverway sludge supply line a-1, mining tail mud supply line a-2 and municipal sludge All kinds of pugs are delivered to after matching to line a-4 and are stirred in roller a-7 and biaxial rneader a-8;
Wherein, riverway sludge successively passes through in riverway sludge supply line a-1 plate and frame filter press a-1.1 filters pressing, mud twin shaft stir Mix machine a-1.2 stirring and mud residual heat drying kiln a-1.3 that temperature is 400 DEG C or so it is dry after by water content control 10% with Under, it enters back into and is stirred in roller a-7 and biaxial rneader a-8;
Tail mud of digging up mine enters tail mud residual heat drying kiln a-2.2 through 400 DEG C or so of temperature after tail mud biaxial rneader a-2.1 stirring After degree drying, by moisture control between 5 ~ 10%, enters and be stirred in roller a-7 and biaxial rneader a-8;
Municipal sludge is fed directly to riverway sludge and mining in biaxial rneader a-8 and after dry without dehydration Tail mud is mixed, and the haydite materials that moisture content is 30% or so are finally made.
Haydite materials molding corollary equipment group b accepts the raw material that the haydite materials mixing corollary equipment group a is mixed, The raw material is successively by ageing bin area b-1, raw material to roller b-2, the second biaxial rneader b-3, granulation nodulizer b-4, circle Roller screen b-5 is handled with kiln batcher b-6 is entered, and forms granular haydite blank.
In ceramisite sintered equipment group c, haydite blank is sintered in the rotary kiln c-1, and sintered tail gas is successively Through the cyclone dust collectors c-2, the bag filter c-3, the deodorizing device c-4, the screen collector c-5 and described It is discharged after vent gas treatment circulatory pool c-6 processing, the haydite blank enters in the cooling kiln c-7 after sintering to be cooled down;
Fuel supply line, by fuel air-introduced machine and petrolift respectively by least one of natural gas, coal or biomass fuel fuel It is delivered in the rotary kiln c-1.
Embodiment 2: Fig. 2 is referred to, production line is prepared using the haydite of mud class waste, is existed with the difference of embodiment 1 In: haydite materials mixing corollary equipment group a further includes having shale supply line a-6, and shale is successively via the broken of shale supply line a-6 Broken machine a-6.1 is crushed, is delivered to after 200 DEG C or so of shale residual heat drying kiln a-6.2 drying and ball mill a-6.3 grinding to rolling It is stirred in machine a-7 and biaxial rneader a-8, is finally made the haydite materials that water content is 30% or so;
The crusher a-6.1, shale residual heat drying kiln a-6.2 and ball mill a-6.3 are connected with dust removal machine a-6.4, The dusty gas of generation is handled by dust removal machine a-6.4, and dusty gas flow direction is indicated using dotted arrow in figure.
Embodiment 3: Fig. 3 is referred to, production line is prepared using the haydite of mud class waste, is existed with the difference of embodiment 2 In: the riverway sludge supply line a-1 further includes transitional storehouse a-1.4, and riverway sludge is delivered to the transitional storehouse a- after drying In 1.4, mining tail mud can also be first delivered in the transitional storehouse a-1.4 after drying, meanwhile, the powder that dust removal machine a-6.4 is collected Dirt is also delivered in transitional storehouse a-1.4 to be mixed with dewatered riverway sludge and mining tail mud, plays the work for adjusting water content With dusty gas flow direction is indicated using dotted arrow in figure;
The transitional storehouse a-1.4 be it is multiple, correspond respectively to different raw materials;
Relative to technical solution described in embodiment 1, the mud residual heat drying kiln a-1.3 in the present embodiment can reduce drying time Or drying temperature is reduced, to save haydite materials mixed cost.
Embodiment 4: Fig. 4 is referred to, production line is prepared using the haydite of mud class waste, is existed with the difference of embodiment 2 In: haydite materials mixing corollary equipment group a further includes that industrial sludge supply line a-5 and building abandon mud supply line a-3, wherein industry Sludge is fed directly to be mixed in biaxial rneader machine a-8 without processing;Building abandons mud (including dregs) through drying Dehydration by moisture control 10% or so, then is delivered to after stoner a-3.1 removes oversize rock material and carries out in roller a-7 It is mixed.
Technical solution of the present invention and beneficial effect is described in detail in embodiment described above, it should be understood that Above is only a specific embodiment of the present invention, it is not intended to restrict the invention, it is all to be done in spirit of the invention Any modification, supplementary, and equivalent replacement etc., should all be included in the protection scope of the present invention.

Claims (9)

1. the haydite using mud class waste prepares production line, which is characterized in that include:
One haydite materials mixing corollary equipment group (a), at least respectively will be each by uncontrollable pug supply line, controllable pug supply line Class pug is delivered to the agitated haydite materials that moisture content is made 20% ~ 35% in agitating device;
The uncontrollable pug supply line does not regulate and control the moisture content of pug, and pug is directly delivered to the stirring and is filled It sets;
The controllable pug supply line can regulate and control the moisture content of pug, according to all kinds of pugs with the controllable pug of comparison Moisture content be adjusted;
One haydite materials form corollary equipment group (b), accept the original that the haydite materials mixing corollary equipment group (a) is mixed Material, the raw material is successively by ageing bin area (b-1), raw material to roller (b-2), the second biaxial rneader (b-3), granulation balling-up Machine (b-4), roller screen (b-5) and enter kiln batcher (b-6) processing, form granular haydite blank;
One ceramisite sintered equipment group (c) is set by rotary kiln (c-1), cyclone dust collectors (c-2), bag filter (c-3), deodorization Standby (c-4), screen collector (c-5), vent gas treatment circulatory pool (c-6) and cooling kiln (c-7) are constituted, and haydite blank is at described time It is sintered in rotary kiln (c-1), sintered tail gas is successively through the cyclone dust collectors (c-2), the bag filter (c- 3) it, is discharged after the deodorizing device (c-4), the screen collector (c-5) and the vent gas treatment circulatory pool (c-6) processing, The haydite blank, which enters after sintering in the cooling kiln (c-7), to be cooled down;
Liquid or gaseous fuel are delivered to the rotary kiln (c-1) by fuel air-introduced machine or petrolift by one fuel supply line It is interior.
2. the haydite according to claim 1 using mud class waste prepares production line, it is characterised in that: described uncontrollable Pug supply line includes at least one of municipal sludge supply line (a-4) and industrial sludge supply line (a-5).
3. the haydite according to claim 1 using mud class waste prepares production line, it is characterised in that: the controllable mud Material supply line, which includes at least, riverway sludge supply line (a-1).
4. the haydite according to claim 3 using mud class waste prepares production line, it is characterised in that: the controllable mud Material supply line also includes that mining tail mud supply line (a-2) and building abandon at least one of mud supply line (a-3).
5. the haydite according to claim 3 using mud class waste prepares production line, it is characterised in that: also include page Rock supply line (a-6), shale successively pass through crusher (a-6.1), shale residual heat drying kiln (a-6.2) and ball mill (a-6.3) After be delivered in agitating device.
6. the haydite according to claim 5 using mud class waste prepares production line, it is characterised in that: become silted up in the river Mud supply line (1) successively includes plate and frame filter press (a-1.1), mud biaxial rneader (a-1.2), mud residual heat drying kiln (a-1.3) and transitional storehouse (a-1.4), the feedstock transportation in the transitional storehouse (a-1.4) is into the agitating device.
7. the haydite according to claim 6 using mud class waste prepares production line, it is characterised in that: the shale supplies The dusty gas generated in broken, drying and ball milling process to line is dusted by dust removal machine (a-6.4).
8. the haydite according to claim 7 using mud class waste prepares production line, it is characterised in that: the dust removal machine (a-6.4) dust being collected into is delivered in the transitional storehouse (a-1.4) and dewatered riverway sludge mix after convey again To in the agitating device.
9. the haydite according to claim 4 using mud class waste prepares production line, it is characterised in that: the building is abandoned Mud is delivered in the agitating device again after removing blocky building stones by stoner (a-3.1).
CN201811387664.2A 2018-11-21 2018-11-21 Production line is prepared using the haydite of mud class waste Pending CN109320207A (en)

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CN112745136A (en) * 2021-01-13 2021-05-04 华中科技大学 External heating type light sludge ceramsite firing method based on biomass micron fuel

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Publication number Priority date Publication date Assignee Title
CN112142445A (en) * 2020-09-27 2020-12-29 重庆泽渝建材有限公司 Method for preparing ceramsite by mixing municipal domestic sludge and shale
CN112745136A (en) * 2021-01-13 2021-05-04 华中科技大学 External heating type light sludge ceramsite firing method based on biomass micron fuel
CN112745136B (en) * 2021-01-13 2021-11-23 华中科技大学 External heating type light sludge ceramsite firing method based on biomass micron fuel

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