CN100593441C - Bauxite ore dressed and ore cleaned tailings piling method - Google Patents

Bauxite ore dressed and ore cleaned tailings piling method Download PDF

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CN100593441C
CN100593441C CN200610156329A CN200610156329A CN100593441C CN 100593441 C CN100593441 C CN 100593441C CN 200610156329 A CN200610156329 A CN 200610156329A CN 200610156329 A CN200610156329 A CN 200610156329A CN 100593441 C CN100593441 C CN 100593441C
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ore
mine tailing
curing agent
bauxite
dressed
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CN1994597A (en
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李旺兴
陈湘清
陈志友
陈兴华
陈占华
马俊伟
胡秋云
刘晰
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Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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Abstract

The invention relates to a method for selecting, washing, and stacking the alumyte, wherein it uses concentrate machine, high-effect deep taper concentrate machine, and tail mineral house to treat thealumyte into bottom flow or deposited sand; or dewater the bottom flow and deposited sand until the solid content of tail mineral is higher than 600g/l, adds lime dust and one or several of anhedritite, coal ash, mineral slag and sulfate to be mixed and transferred into stack site, to be compressed and solidified. The invention can realize dry stack, to reduce the area and effect on around condition.

Description

A kind of method of bauxite ore dressed and ore cleaned tailings piling
Technical field
A kind of method of bauxite ore dressed and ore cleaned tailings piling, relate to the method that a kind of mine tailing dry method is stacked, it is to make milltailings realize the method that dry method is stacked after curing agent is handled that the particularly higher ore concentration of bauxite that contains admittedly, washup mine tailing adopt calcium lime powder and anhydrite, flyash, slag powders, sulfate.
Background technology
At present, China's accumulative total is produced mine tailing 59.7 hundred million t, takes up an area of 400km 2More than, annual still increasing with 3.0 hundred million tons speed, annually continue to enlarge the about 20km of area occupied 2Be that the method that adopts upper reaches method to build a dam is carried out the wet method stacking more than 80% in China's mine tailing, small part adopts the dry method stacking through filtering the back.
The ore dressing of China's bauxite will form in 2010 produces 6000000 tons of concentrate selections, 3,000,000 tons of production scales of washing concentrate per year, that is to say annual output bauxite, wash mine tailing and add up to and be approximately 7,000,000 tons, annual area occupied is greater than 0.5km2.As everyone knows, the mineral processing tailing of bauxite of a large amount of micro-size fractions mostly is sludge, and sinking speed is extremely slow.If adopt wet method to store up, its shortcoming mainly is that the construction investment of tailing dam is very big, to tailing dam to administer and maintain cost big; The concentration of the mineral processing tailing of bauxite in the mine tailing storehouse is lower, the recycling water utilization rate is very low, not only shorten the service life in mine tailing storehouse, increase production cost, and the safety of tailing dam also serious threat surrounding area resident's the security of the lives and property and Environmental security, in case break down, all water in the mine tailing storehouse and fail to solidify select mine tailing all may become mighty torrent to come down in torrents; Wet method is stored up and also can't be realized cultivating and utilizing again of mining tailing wasteland simultaneously.
Stack the problem that exists at the mine tailing wet method, part Study fully was squeezed to the about dry plate shape of water content with mine tailing at 20% o'clock through filter press in recent years, transported layering stacking in the tailing dry stockyard to belt conveyor.Owing to contain a large amount of subparticles in the mine tailing, easy blocking filtering medium needs frequent cleaning and filtering medium in pressure-filtering process, has so just increased treatment process, adopts the method for press filtration also to increase energy consumption and great amount of cost simultaneously.
Summary of the invention
The objective of the invention is the deficiency that exists at above-mentioned prior art, provide a kind of and can overcome effectively that the mineral processing tailing of bauxite sinking speed is slow, the construction investment of tailing dam is big, administer and maintain the method for the bauxite ore dressed and ore cleaned tailings piling of shortcomings such as cost is big, there is potential safety hazard in dam body, the reservoir area land seizure is big, the filtration treatment technology difficulty is big, energy consumption height.
The objective of the invention is to be achieved through the following technical solutions.
A kind of method of bauxite ore dressed and ore cleaned tailings piling, it is characterized in that its process of storing up is with ore concentration of bauxite factory, washup factory mine tailing, through adopting concentrator, efficient deep wimble thickener, mine tailing storehouse to concentrate and obtain underflow or sand setting, or after underflow, sand setting dewatered again, when mine tailing contains greater than 600g/L admittedly, add pulverized limestone and be selected from one or more auxiliary curing agent in anhydrite, flyash, slag powders, the sulfate, mechanical mixing is transported to the stockyard and stores up.
The method of a kind of bauxite ore dressed and ore cleaned tailings piling of the present invention, it is characterized in that when mine tailing contains greater than 600g/L admittedly, the pulverized limestone that adds and the addition of auxiliary curing agent are the 0.5%-50% of mine tailing weight, and wherein the weight ratio of pulverized limestone and auxiliary curing agent is 50-100: 0-50.
The method of a kind of bauxite ore dressed and ore cleaned tailings piling of the present invention is characterized in that when mine tailing contained greater than 600g/L admittedly, the pulverized limestone of interpolation and the granularity of auxiliary curing agent were less than 0.5mm.
Adopt method of the present invention, the mine tailing of processing solidifies through compacting to be handled, and has certain intensity, realizes the dry method stacking.
The method of a kind of bauxite ore dressed and ore cleaned tailings piling of the present invention is characterized in that the sulfate in the auxiliary curing agent is sodium sulphate, potassium sulfate, ammonium sulfate, aluminum sulfate, ferric sulfate, alum.
The method of a kind of bauxite ore dressed and ore cleaned tailings piling of the present invention is characterized in that when mine tailing contains greater than 600g/L admittedly, and the pulverized limestone of interpolation and the granularity of auxiliary curing agent are that-74 microns grain size contents are greater than 85%.
In the method for the present invention, the pulverized limestone of interpolation is preferably calcium lime powder, also can use hydrated lime in powder, slaked lime powder to replace.Auxiliary curing agent is one or more of anhydrite, flyash, slag powders, sulfate, their proportioning consumption is any, this powdery curing agent and milltailings carry out mechanical mixing in mixing equipment, being transported to stockyard or dam after the discharge stacks, through further compacting curing processing, make it have certain intensity, realize the dry method stacking.
The present invention utilizes the part composition in curing agent such as calcium lime powder and the milltailings to react, and the variation of matter takes place in the slurry fast, and its rheological behavior is changed fast, and intensity improves greatly.This solidification mainly shows as:
Choosing, in general the washup mine tailing contain a large amount of aluminum silicate mineral, when the curing agent that adds based on lime, and after the water in lime and the ore pulp reacts, lime self generation Ca (OH) 2, Ca (OH) 2With airborne CO 2Reaction generates CaCO 3Aluminum silicate mineral while and Ca (OH) in the mine tailing 2The hard reaction of coagulating taking place, generate silicic acid stone hydrate of calcium and calcium aluminate hydrate, thereby mine tailing is produced certain gelling and cementation, strengthens the stability and the sclerosis of mine tailing; Under the effect of materials such as sulfate or gypsum, form the connection intersected with each other of entringite crystal, reach the purpose of solidifying mine tailing, make it when stacking, produce bigger angle of repose.
Adopt inventive method, can significantly reduce the construction investment and the management maintenance of tailing dam, cost saving is about more than 30%; Effectively reduce harm and influence to the safety of surrounding enviroment and peripheral resident's lives and properties; Make the ore dressing plant industrial water reach minimum, backwater is maximum to be utilized; Can store up with the dry method of lower cost realization milltailings, thereby be convenient to realize preferably in the future land reclamation and utilization again.
The specific embodiment
A kind of method of bauxite ore dressed and ore cleaned tailings piling, it is characterized in that its process of storing up is with ore concentration of bauxite factory, washup factory mine tailing, through adopting common concentrator, efficient deep wimble thickener, mine tailing storehouse to concentrate and obtain underflow or sand setting, or after underflow, sand setting dewatered again, when mine tailing contained greater than 600g/L admittedly, the 0.5%-50%, granularity that are added in an amount of mine tailing weight were less than curing agent 0.5mm, pulverized limestone: auxiliary curing agent=50-100: 0-50.
In the method for the present invention, pulverized limestone be preferably calcium lime powder, also can use hydrated lime in powder, slaked lime powder to replace.Auxiliary curing agent is one or more of anhydrite, flyash, slag powders, sulfate, their proportioning consumption is any, this powdery curing agent and milltailings carry out mechanical mixing in mixing equipment, being transported to stockyard or dam after the discharge stacks, through further compacting curing processing, make it have certain intensity, realize the dry method stacking.The powdery curing agent that uses in the invention is industrial goods.
Embodiment 1
With Shanxi Province's Xiaoyi bauxite is sample, the complete chemical analysis of this mine tailing the results are shown in Table 1, the size distribution of mine tailing sees Table 2, after the flocculant effect of mine tailing and 30g^, underflow density is 62.31% behind the flocculating setting in high rate settling, after passing through the 5# dehydrating agent effect that provides with Ciba company again, the concentration of mine tailing reaches 71.64%, from the mine tailing after the dehydration, respectively take out 1 ton of mine tailing, add following A1 respectively, A2, A3, A4,50 kilograms in six kinds-200 purpose curing agent of A5 and A6, the component of six kinds of curing agent sees Table 3, and the mechanical agitation time is 10min, discharge and stack, they are stacked effect for the dry method of mine tailing and represent to see Table 4 with angle of repose.
Table 1 Xiaoyi bauxite complete chemical analysis result (%)
Figure C20061015632900051
The size distribution of table 2 mine tailing (%)
Grade (mm) +0.074 -0.074+0.037 -0.037 Add up to
Productive rate (%) 25.67 10.67 63.66 100
The component of table 3A1, A2, A3, A4, A5 and six kinds of curing agent of A6
The curing agent numbering The curing agent kind
A1 Quick lime
A2 Quick lime: anhydrite=9: 1
A3 Quick lime: sodium sulphate=9: 1
A4 Quick lime: anhydrite: sodium sulphate=9: 0.5: 0.5
A5 Calcium hydroxide
A6 Calcium hydroxide: anhydrite=9: 1
The dry method of table 4 bauxite under different curing agent effects stacked effect
Figure C20061015632900061
Embodiment 2
With Dengfeng, Henan bauxite is sample, the complete chemical analysis of this mine tailing the results are shown in Table 5, the size distribution of mine tailing sees Table 6, after the flocculant effect of mine tailing and 50g/t, underflow density is 65.69% behind the flocculating setting in high rate settling, after passing through the 5# dehydrating agent effect that provides with Ciba company again, the concentration of mine tailing reaches 73.37%, from the mine tailing after the dehydration, respectively take out 1 ton of mine tailing, add following A1 respectively, A2, A3, A4,50 kilograms in six kinds-200 purpose curing agent of A5 and A6, the component of six kinds of curing agent sees Table 3, and the mechanical agitation time is 10min, discharge and stack, they are stacked effect for the dry method of mine tailing and represent to see Table 7 with angle of repose.With after the effect of A2 curing agent select mine tailing to solidify 2 hours, 4 hours, 8 hours, 24 hours, 72 hours respectively after, the mine tailing solidification effect is represented to see Table 8 with storing up angle of repose.
The bauxite complete chemical analysis result (%) of table 5 Dengfeng City
Figure C20061015632900062
Each grade productive rate of the bauxite gangue of table 6 Dengfeng City
The dry method of table 7 Dengfeng City bauxite under different curing agent effects stacked effect
Figure C20061015632900064
The dry method of mine tailing under different hardening times of selecting after table 8 and the curing agent A2 effect stacked effect
Figure C20061015632900065
Embodiment 3
With Used in Guangxi Pingguo Bauxite Project washup mine tailing is sample, the complete chemical analysis of this mine tailing the results are shown in Table 9, the size distribution of mine tailing sees Table 10, after the flocculant effect of mine tailing and 50g/t, underflow density is 56.32% behind the flocculating setting in common subsider, after passing through the 5# dehydrating agent effect that provides with Ciba company again, the concentration of mine tailing reaches 64.52%, from the mine tailing after the dehydration, respectively take out 1 ton of mine tailing, add the A1 in the table 3 respectively, A2, A3, A4,80 kilograms in six kinds-200 purpose curing agent of A5 and A6, the mechanical agitation time is 10min, discharges and stacks, and they are stacked effect for the dry method of mine tailing and represent to see Table 11 with angle of repose.
The chemical analysis results (%) in table 9 washup mud ore deposit
Component Al 2O 3 SiO 2 Fe 2O 3 TiO 2 MnO 2 Pb Zn Cu
Content 38.00 18.76 16.3 1.73 0.090 0.014 0.055 0.012
Component MgO K 2O Na 2O S As A/S Igloss CaO
Content 0.48 1.10 0.049 0.15 0.0006 2.03 16.53 0.0036
The sieve elutriation test result in table 10 mud ore deposit
Particle size range mm +0.208 -0.208 +0.074 0.074+ 0.050 -0.050+ 0.030 -0.030 +0.020 -0.020
Distribution % 3.7 3.43 10.8 11.2 24.3 46.57
The dry method of table 11 pingguo bauxite washup mine tailing under different curing agent effects stacked effect
Figure C20061015632900071

Claims (4)

1. the method for a bauxite ore dressed and ore cleaned tailings piling, it is characterized in that its process of storing up is with ore concentration of bauxite factory, washup factory mine tailing, through adopting concentrator, efficient deep wimble thickener, the mine tailing storehouse concentrates and obtains underflow or sand setting, or to underflow, after sand setting dewaters again, when mine tailing contains greater than 600g/L admittedly, add pulverized limestone and be selected from anhydrite, flyash, slag powders, the auxiliary curing agent of one or more in the sulfate, the pulverized limestone that adds and the addition of auxiliary curing agent are the 5%-8% of mine tailing weight, wherein the weight ratio of pulverized limestone and auxiliary curing agent is 50-100: 0-50, mechanical then mixing is transported to the stockyard, solidify processing through compacting, realize the dry method stacking.
2. the method for a kind of bauxite ore dressed and ore cleaned tailings piling according to claim 1 is characterized in that when mine tailing contained greater than 600g/L admittedly, the pulverized limestone of interpolation and the granularity of auxiliary curing agent were less than 0.5mm.
3. the method for a kind of bauxite ore dressed and ore cleaned tailings piling according to claim 1 is characterized in that the sulfate in the auxiliary curing agent is sodium sulphate, potassium sulfate, ammonium sulfate, aluminum sulfate, ferric sulfate, alum.
4. the method for a kind of bauxite ore dressed and ore cleaned tailings piling according to claim 1 is characterized in that when mine tailing contains greater than 600g/L admittedly, and the pulverized limestone of interpolation and the granularity of auxiliary curing agent are that-74 microns grain size contents are greater than 85%.
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CN101288858B (en) * 2008-06-12 2010-06-02 中国铝业股份有限公司 Alumyte flotation tailings settling separation method
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CN101912865B (en) * 2010-08-02 2012-11-07 河海大学 Method for solidifying and dry-stacking mill tailings without tailing reservoir
CN101912866B (en) * 2010-08-30 2013-10-09 昆明理工大学 Iron tailing solidifying method
CN102553889B (en) * 2012-01-11 2015-01-28 昆明理工大学 Concentrating and dry stacking method of iron tailing slurry
CN107344188A (en) * 2017-07-28 2017-11-14 靖西天桂铝业有限公司 Bauxite washing tail mud dry treatment and comprehensive utilization new technology
CN112974489B (en) * 2021-04-12 2023-07-07 昆明理工大学 Tailing sedimentation-dehydration-solidification device and experimental method thereof

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