CN111499346A - High-strength anti-static overhead ceramic tile - Google Patents

High-strength anti-static overhead ceramic tile Download PDF

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Publication number
CN111499346A
CN111499346A CN201910089512.2A CN201910089512A CN111499346A CN 111499346 A CN111499346 A CN 111499346A CN 201910089512 A CN201910089512 A CN 201910089512A CN 111499346 A CN111499346 A CN 111499346A
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Prior art keywords
mud
sand
strength
potassium
ceramic tile
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CN201910089512.2A
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Chinese (zh)
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周建军
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Individual
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62204Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a high-strength anti-static overhead ceramic tile which is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces. The preparation process comprises the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing. The invention saves materials, meets the engineering requirements and also meets the environmental protection requirements.

Description

High-strength anti-static overhead ceramic tile
Technical Field
The invention relates to the technical field of anti-static materials, in particular to an anti-static ceramic tile, and specifically relates to a high-strength anti-static overhead ceramic tile.
Background
The electrostatic phenomenon is very common in the production, processing and use processes of industries such as electronic information industry, textile industry, aerospace, national defense and military, petrochemical industry, precision instrument manufacturing and the like. The accumulation and generation of electrostatic charges not only cause great harm to the safety and health of human beings, but also bring great economic loss to national property.
Among the antistatic materials, the most common ones are at present: the antistatic material is prepared by adding conductive substances such as metal, carbon black and the like into a high molecular polymer, such as epoxy resin, melamine, PVC antistatic floor and the like, and has the defects of easy aging, poor wear resistance, easy pollution, poor fire resistance and poor fire resistance. The high-strength anti-static overhead ceramic tile not only overcomes the defects of the anti-static materials, but also is compatible with the advantages of the ceramic floor tiles, has the advantages of attractive appearance, durability, fire resistance, skid resistance, water resistance, pollution prevention, pressure resistance, wear resistance, corrosion resistance, seepage prevention, environmental protection and sanitation, and is an excellent substitute for materials such as anti-static PVC, terrazzo, granite and the like.
At present, the floor on the market is subjected to secondary processing of products such as ceramic tiles, steel plates, composite plates and plate bases, water treatment is wasted in the processing process, cement and glue are used as main composite materials, and the defects that the floor is not environment-friendly and causes harm to human bodies in the production process, and the floor is inconvenient to transport for a long time in processing time and the like exist.
Disclosure of Invention
The invention aims to provide the high-strength anti-static overhead ceramic tile which saves materials, meets the engineering requirements and also meets the environmental protection requirements.
In order to solve the problems existing in the background technology, the invention adopts the following technical scheme: the high-strength anti-static overhead ceramic tile is prepared from the following raw materials in parts by weight: 1000-2000 g of sodalite powder, 1000-2000 g of crude ore mud, 200-800 g of sand paste, 2000-3000 g of mixed mud, 200-800 g of white mud, 200-800 g of water washing mud, 2000-3000 g of potassium-sodalite powder, 1000-2000 g of mixture material, 1000-2000 g of potassium-containing sand, 200-800 g of No. 3 sand, 500-1500 g of high-strength sand, 1000-2000 g of talc, 200-800 g of bentonite and 200-800 g of mud sand.
The preparation process comprises the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing.
After the technical scheme is adopted, the invention has the following beneficial effects:
the invention does not use glue or cement, not only saves materials, but also meets the requirements of engineering and also meets the requirements of environmental protection. The breaking strength of the common ceramic tile is 1800par, while the high-strength ceramic tile can reach more than 5000 par.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The specific implementation mode adopts the following technical scheme: the high-strength anti-static overhead ceramic tile is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces.
The preparation process of the specific embodiment comprises the following steps:
1. grinding the ingredients into slurry, and drying to obtain powdery particles;
2. performing slurry discharge and iron removal on the raw materials of the powdery particles in sequence → slurry aging → sieving and iron removal → spray drying → storage bin aging treatment;
3. pressing and molding the treated raw materials by a press machine, and drying to obtain a semi-finished blank;
4. cleaning the surface of the blank semi-finished product;
5. grinding the ingredients into glaze slip, glazing the blank body and drying;
6. when the decal glaze needs to be applied, preparing the decal glaze in the same way as the glaze preparation, and applying the decal glaze;
7. firing the green body with the decal glaze at one time at high temperature, wherein the firing period is 90-120 minutes, the firing temperature is 1050-1260 ℃, and the product is obtained after firing;
8. and polishing, grading, packaging and warehousing the sintered product.
The invention has the following features:
1. the heat resistance is excellent, the conductivity is unchanged when the high temperature resistance reaches 1200 ℃;
2. the weight is lighter than that of the existing antistatic floor, so that the bearing problem of the old building is solved;
3. the high-strength anti-static overhead ceramic tile is light, has extremely strong self pressure resistance as the overhead ceramic tile, and surpasses the pressure resistance of the existing anti-static floor. After the ceramic tile is overhead, a car can be driven on the ceramic tile;
4. the high-strength anti-static overhead ceramic tile is waterproof, can be used as a surface layer of a flower bed fountain and replaces marble;
5. the marble can be used as an external wall for strong use, and the problem that the marble is not rich enough in color is solved;
6. the floor can be directly used as an anti-static raised floor; no processing is needed, the price is low, the appearance is attractive, and the service life is the same as that of a building;
7. high wear resistance, corrosion resistance, acid and alkali resistance, oil stain resistance, flame retardance and seepage prevention are incomparable with other materials;
8. the ceramic is not easy to age;
9. the product is non-toxic, tasteless, non-radiative, and green and environment-friendly;
10. the flower varieties can be selected at will;
11. the dust amount is very small, and the high-grade clean environment requirement can be met when the caulking agent is used in a matched manner;
12. the construction is convenient, and the method is suitable for being used in various new and old buildings.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (3)

1. The high-strength anti-static overhead ceramic tile is characterized by being prepared from the following raw materials in parts by weight: 1000-2000 g of sodalite powder, 1000-2000 g of crude ore mud, 200-800 g of sand paste, 2000-3000 g of mixed mud, 200-800 g of white mud, 200-800 g of water washing mud, 2000-3000 g of potassium-sodalite powder, 1000-2000 g of mixture material, 1000-2000 g of potassium-containing sand, 200-800 g of No. 3 sand, 500-1500 g of high-strength sand, 1000-2000 g of talc, 200-800 g of bentonite and 200-800 g of mud sand.
2. The high-strength antistatic overhead tile according to claim 1, which is prepared by the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing.
3. The high-strength anti-static overhead ceramic tile according to claim 1, which is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces.
CN201910089512.2A 2019-01-30 2019-01-30 High-strength anti-static overhead ceramic tile Pending CN111499346A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910089512.2A CN111499346A (en) 2019-01-30 2019-01-30 High-strength anti-static overhead ceramic tile

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112299852A (en) * 2020-10-28 2021-02-02 泰州绿源新材料科技有限公司 Preparation method of anti-static ceramic material

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GB674913A (en) * 1949-07-20 1952-07-02 Victor Trief Improvements in or relating to cementitious material
CN101985394A (en) * 2010-10-28 2011-03-16 广东东鹏陶瓷股份有限公司 Method for reclaiming solid wastes in ceramic tile producing process
CN102030519A (en) * 2010-11-30 2011-04-27 广东特地陶瓷有限公司 Anti-static ceramic brick and production method thereof
CN103351154A (en) * 2013-07-02 2013-10-16 佛山市奥特玛陶瓷有限公司 Thinned ceramic tile and manufacturing method thereof
US20140377316A1 (en) * 2013-06-25 2014-12-25 Kaffein Biotech Co., Ltd. Home and personal care product and method for manufacturing the same
CN104743881A (en) * 2015-02-06 2015-07-01 佛山石湾鹰牌陶瓷有限公司 Microcrystal ceramic composite board as well as blank and preparation method of microcrystal ceramic composite board
WO2016038447A1 (en) * 2014-09-11 2016-03-17 Ceramica Althea S.P.A. Glaze composition for treating ceramics, method of glazing ceramic articles and glazed ceramic articles
CN206053211U (en) * 2016-09-19 2017-03-29 周建军 Entire body anti-static ceramic tile
CN106630956A (en) * 2017-01-03 2017-05-10 佛山石湾鹰牌陶瓷有限公司 Ceramic particle and preparation method of baking-free water permeable brick using ceramic particles
CN106630938A (en) * 2016-11-15 2017-05-10 广东荣高陶瓷有限公司 High-strength ceramic floor tile and preparation method thereof

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GB674913A (en) * 1949-07-20 1952-07-02 Victor Trief Improvements in or relating to cementitious material
CN101985394A (en) * 2010-10-28 2011-03-16 广东东鹏陶瓷股份有限公司 Method for reclaiming solid wastes in ceramic tile producing process
CN102030519A (en) * 2010-11-30 2011-04-27 广东特地陶瓷有限公司 Anti-static ceramic brick and production method thereof
US20140377316A1 (en) * 2013-06-25 2014-12-25 Kaffein Biotech Co., Ltd. Home and personal care product and method for manufacturing the same
CN103351154A (en) * 2013-07-02 2013-10-16 佛山市奥特玛陶瓷有限公司 Thinned ceramic tile and manufacturing method thereof
WO2016038447A1 (en) * 2014-09-11 2016-03-17 Ceramica Althea S.P.A. Glaze composition for treating ceramics, method of glazing ceramic articles and glazed ceramic articles
CN104743881A (en) * 2015-02-06 2015-07-01 佛山石湾鹰牌陶瓷有限公司 Microcrystal ceramic composite board as well as blank and preparation method of microcrystal ceramic composite board
CN206053211U (en) * 2016-09-19 2017-03-29 周建军 Entire body anti-static ceramic tile
CN106630938A (en) * 2016-11-15 2017-05-10 广东荣高陶瓷有限公司 High-strength ceramic floor tile and preparation method thereof
CN106630956A (en) * 2017-01-03 2017-05-10 佛山石湾鹰牌陶瓷有限公司 Ceramic particle and preparation method of baking-free water permeable brick using ceramic particles

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112299852A (en) * 2020-10-28 2021-02-02 泰州绿源新材料科技有限公司 Preparation method of anti-static ceramic material

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Application publication date: 20200807