CN111499346A - High-strength anti-static overhead ceramic tile - Google Patents
High-strength anti-static overhead ceramic tile Download PDFInfo
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- CN111499346A CN111499346A CN201910089512.2A CN201910089512A CN111499346A CN 111499346 A CN111499346 A CN 111499346A CN 201910089512 A CN201910089512 A CN 201910089512A CN 111499346 A CN111499346 A CN 111499346A
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- mud
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- ceramic tile
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- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 239000004576 sand Substances 0.000 claims abstract description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 230000032683 aging Effects 0.000 claims abstract description 9
- 239000002002 slurry Substances 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 238000010304 firing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000004575 stone Substances 0.000 claims abstract description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000440 bentonite Substances 0.000 claims abstract description 5
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 5
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 5
- 239000011591 potassium Substances 0.000 claims abstract description 5
- 239000000454 talc Substances 0.000 claims abstract description 5
- 229910052623 talc Inorganic materials 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 238000007873 sieving Methods 0.000 claims abstract description 4
- 238000001694 spray drying Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 3
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 210000003608 fece Anatomy 0.000 claims abstract description 3
- 238000007641 inkjet printing Methods 0.000 claims abstract description 3
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 3
- 239000011734 sodium Substances 0.000 claims abstract description 3
- 229910052665 sodalite Inorganic materials 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 4
- 239000002216 antistatic agent Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 241000282414 Homo sapiens Species 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62204—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a high-strength anti-static overhead ceramic tile which is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces. The preparation process comprises the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing. The invention saves materials, meets the engineering requirements and also meets the environmental protection requirements.
Description
Technical Field
The invention relates to the technical field of anti-static materials, in particular to an anti-static ceramic tile, and specifically relates to a high-strength anti-static overhead ceramic tile.
Background
The electrostatic phenomenon is very common in the production, processing and use processes of industries such as electronic information industry, textile industry, aerospace, national defense and military, petrochemical industry, precision instrument manufacturing and the like. The accumulation and generation of electrostatic charges not only cause great harm to the safety and health of human beings, but also bring great economic loss to national property.
Among the antistatic materials, the most common ones are at present: the antistatic material is prepared by adding conductive substances such as metal, carbon black and the like into a high molecular polymer, such as epoxy resin, melamine, PVC antistatic floor and the like, and has the defects of easy aging, poor wear resistance, easy pollution, poor fire resistance and poor fire resistance. The high-strength anti-static overhead ceramic tile not only overcomes the defects of the anti-static materials, but also is compatible with the advantages of the ceramic floor tiles, has the advantages of attractive appearance, durability, fire resistance, skid resistance, water resistance, pollution prevention, pressure resistance, wear resistance, corrosion resistance, seepage prevention, environmental protection and sanitation, and is an excellent substitute for materials such as anti-static PVC, terrazzo, granite and the like.
At present, the floor on the market is subjected to secondary processing of products such as ceramic tiles, steel plates, composite plates and plate bases, water treatment is wasted in the processing process, cement and glue are used as main composite materials, and the defects that the floor is not environment-friendly and causes harm to human bodies in the production process, and the floor is inconvenient to transport for a long time in processing time and the like exist.
Disclosure of Invention
The invention aims to provide the high-strength anti-static overhead ceramic tile which saves materials, meets the engineering requirements and also meets the environmental protection requirements.
In order to solve the problems existing in the background technology, the invention adopts the following technical scheme: the high-strength anti-static overhead ceramic tile is prepared from the following raw materials in parts by weight: 1000-2000 g of sodalite powder, 1000-2000 g of crude ore mud, 200-800 g of sand paste, 2000-3000 g of mixed mud, 200-800 g of white mud, 200-800 g of water washing mud, 2000-3000 g of potassium-sodalite powder, 1000-2000 g of mixture material, 1000-2000 g of potassium-containing sand, 200-800 g of No. 3 sand, 500-1500 g of high-strength sand, 1000-2000 g of talc, 200-800 g of bentonite and 200-800 g of mud sand.
The preparation process comprises the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing.
After the technical scheme is adopted, the invention has the following beneficial effects:
the invention does not use glue or cement, not only saves materials, but also meets the requirements of engineering and also meets the requirements of environmental protection. The breaking strength of the common ceramic tile is 1800par, while the high-strength ceramic tile can reach more than 5000 par.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The specific implementation mode adopts the following technical scheme: the high-strength anti-static overhead ceramic tile is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces.
The preparation process of the specific embodiment comprises the following steps:
1. grinding the ingredients into slurry, and drying to obtain powdery particles;
2. performing slurry discharge and iron removal on the raw materials of the powdery particles in sequence → slurry aging → sieving and iron removal → spray drying → storage bin aging treatment;
3. pressing and molding the treated raw materials by a press machine, and drying to obtain a semi-finished blank;
4. cleaning the surface of the blank semi-finished product;
5. grinding the ingredients into glaze slip, glazing the blank body and drying;
6. when the decal glaze needs to be applied, preparing the decal glaze in the same way as the glaze preparation, and applying the decal glaze;
7. firing the green body with the decal glaze at one time at high temperature, wherein the firing period is 90-120 minutes, the firing temperature is 1050-1260 ℃, and the product is obtained after firing;
8. and polishing, grading, packaging and warehousing the sintered product.
The invention has the following features:
1. the heat resistance is excellent, the conductivity is unchanged when the high temperature resistance reaches 1200 ℃;
2. the weight is lighter than that of the existing antistatic floor, so that the bearing problem of the old building is solved;
3. the high-strength anti-static overhead ceramic tile is light, has extremely strong self pressure resistance as the overhead ceramic tile, and surpasses the pressure resistance of the existing anti-static floor. After the ceramic tile is overhead, a car can be driven on the ceramic tile;
4. the high-strength anti-static overhead ceramic tile is waterproof, can be used as a surface layer of a flower bed fountain and replaces marble;
5. the marble can be used as an external wall for strong use, and the problem that the marble is not rich enough in color is solved;
6. the floor can be directly used as an anti-static raised floor; no processing is needed, the price is low, the appearance is attractive, and the service life is the same as that of a building;
7. high wear resistance, corrosion resistance, acid and alkali resistance, oil stain resistance, flame retardance and seepage prevention are incomparable with other materials;
8. the ceramic is not easy to age;
9. the product is non-toxic, tasteless, non-radiative, and green and environment-friendly;
10. the flower varieties can be selected at will;
11. the dust amount is very small, and the high-grade clean environment requirement can be met when the caulking agent is used in a matched manner;
12. the construction is convenient, and the method is suitable for being used in various new and old buildings.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (3)
1. The high-strength anti-static overhead ceramic tile is characterized by being prepared from the following raw materials in parts by weight: 1000-2000 g of sodalite powder, 1000-2000 g of crude ore mud, 200-800 g of sand paste, 2000-3000 g of mixed mud, 200-800 g of white mud, 200-800 g of water washing mud, 2000-3000 g of potassium-sodalite powder, 1000-2000 g of mixture material, 1000-2000 g of potassium-containing sand, 200-800 g of No. 3 sand, 500-1500 g of high-strength sand, 1000-2000 g of talc, 200-800 g of bentonite and 200-800 g of mud sand.
2. The high-strength antistatic overhead tile according to claim 1, which is prepared by the following steps: the method comprises the steps of raw material slurry discharging and iron removing → slurry aging → sieving and iron removing → spray drying → storage bin aging → press forming → drying → surface cleaning → conductive surface glaze → ink jet printing → firing → polishing → grading → packaging → warehousing.
3. The high-strength anti-static overhead ceramic tile according to claim 1, which is prepared from the following raw materials in parts by weight: 1500 g of sodium stone powder, 1500 g of raw ore mud, 500 g of sand paste, 2500 g of mixed mud, 500 g of white mud, 500 g of water washing mud, 2500 g of potassium-sodium stone powder, 1500 g of mixed material, 1500 g of potassium nano sand, 500 g of No. 3 sand, 1000 g of high-strength sand, 1500 g of talc, 500 g of bentonite and 500 g of mud feces.
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CN201910089512.2A CN111499346A (en) | 2019-01-30 | 2019-01-30 | High-strength anti-static overhead ceramic tile |
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CN201910089512.2A CN111499346A (en) | 2019-01-30 | 2019-01-30 | High-strength anti-static overhead ceramic tile |
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Cited By (1)
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王瑞峰等: "一种拥有石材图案的防静电瓷砖", 《佛山陶瓷》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112299852A (en) * | 2020-10-28 | 2021-02-02 | 泰州绿源新材料科技有限公司 | Preparation method of anti-static ceramic material |
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