CN104209504A - Production system and production technology for pressure casting - Google Patents

Production system and production technology for pressure casting Download PDF

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Publication number
CN104209504A
CN104209504A CN201410504790.7A CN201410504790A CN104209504A CN 104209504 A CN104209504 A CN 104209504A CN 201410504790 A CN201410504790 A CN 201410504790A CN 104209504 A CN104209504 A CN 104209504A
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CN
China
Prior art keywords
die casting
control
production
injection
machine
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CN201410504790.7A
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Chinese (zh)
Inventor
袁志友
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四川嘉逸皇冠科技有限公司
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Priority to CN201410504790.7A priority Critical patent/CN104209504A/en
Publication of CN104209504A publication Critical patent/CN104209504A/en

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Abstract

The invention provides a production system and a production technology for a pressure casting, and belongs to the technical field of pressure casting production. The production system for the pressure casting comprises a die casting machine, a heat preserving furnace, an automatic ladle feeder, a coating machine, a piece fetching machine hand and a control system, wherein the die casting machine comprises a die-casting mold, a mold closing mechanism and an injection mechanism; the heat preserving furnace is used for fusing metal raw materials and preserving the heat of the metal raw materials; the automatic ladle feeder is used for adding molten metal in the heat preserving furnace into the injection mechanism; the coating machine is used for coating the die-casting mold; the piece fetching machine hand is used for clamping and putting the pressure casting; the control system is used for controlling the actions of the die casting machine, the automatic ladle feeder, the coating mechanism and the piece fetching machine hand. The invention further provides the production technology for the pressure casting, and the production system for the pressure casting is adopted. According to the production system and the production technology for the pressure casting provided by the invention, the production for the pressure casting is more automated, the adoption of manual operation is avoided, the manpower is saved, the production cost is reduced, and the production efficiency is improved.

Description

A kind of die casting production system and production technology
Technical field
The present invention relates to die casting production technical field, in particular to a kind of die casting production system and production technology.
Background technology
When carrying out die casting production, what generally adopt is die casting machine at present.During to die casting machine feed, need to add molten metal to die casting machine, after die casting completes, die casting need to be taken out and places.But the mode of existing interpolation molten metal is artificial interpolation, what pick and place that die casting also adopts is that artificial gripping is placed, because molten metal temperature is very high, the artificial operation easier of adding is high, special in hot summer, substantially cannot normally work, what adopt is manually to pick and place die casting, inconvenient operation simultaneously.Therefore manual operation operating difficulties not only, and human cost is high, and production efficiency is very low.
Summary of the invention
The invention provides a kind of die casting production system and production technology, be intended to address the above problem.
The present invention is achieved in that
A die casting production system, comprising:
Die casting machine, described die casting machine comprises compression mod, clamping and injection mechanism;
For the holding furnace that raw metal is carried out to melting and insulation;
For the molten metal in described holding furnace is added into the automatic soup feeding machine in described injection mechanism;
For the flush coater that described compression mod is sprayed, described flush coater is arranged at the top of described compression mod;
For the taking mechanical hand of gripping and placement die casting, described taking mechanical hand is arranged at a side of described compression mod;
For controlling the control system of described die casting machine, described automatic soup feeding machine, described flush coater and the action of described taking mechanical hand.
Further, described die casting production system also comprises detection platform and for placing and transmit the conveyer belt of the die casting of described taking mechanical hand gripping, described detection platform is connected with conveyer belt.By described detection platform and described conveyer belt are set, make the die casting of described taking mechanical hand gripping be delivered to described detection platform and detect through described conveyer belt.
Further, described die casting production system also comprises that described automatic granulator is connected with described injection mechanism for additive being added into the automatic granulator of molten metal.By described automatic granulator is set, additive can be added in the molten metal in described injection mechanism, die casting intensity that die casting is gone out is higher, performance is better.
Further, described set-up of control system is in controlling platform, and described control platform surface is provided with some action buttons, and described action button is connected with described control system.By described control platform is set, the described action button that workman only need be operated on described control platform can be controlled whole described die casting production system by described control system.
Further, described automatic soup feeding machine comprises feeding machine hand, and described feeding machine hand is arranged at a side of described holding furnace, and described feeding machine hand is rotatably connected to charging bucket.By described feeding machine hand is set, and at described feeding machine, described charging bucket is set on hand, make described charging bucket dip the molten metal of described holding furnace, described feeding machine hand moves to by described injection mechanism, and described charging bucket is overturn, molten metal is added in described injection mechanism, convenient and swift.
Further, the side corresponding to described taking mechanical hand of described die casting machine is provided with pickup to level sensor.By described pickup being set to level sensor, described taking mechanical hand pickup triggers described pickup to level sensor while putting in place, make described flush coater start to spray.
The present invention also provides a kind of die casting production technology, adopts above-mentioned any one die casting production system, and its processing step comprises:
Automatically give soup step: described control system is controlled described automatic soup feeding machine the molten metal in described holding furnace is added in described injection mechanism;
Die casting step: described control system is controlled described clamping described compression mod is closed up, and described injection mechanism is injected metal hydraulic in the die cavity of described compression mod, keeps the pressure to the molten metal in described die cavity, until form die casting;
Pickup step: described control system is controlled described clamping described compression mod is opened, described control system is controlled described manipulator gripping and is placed die casting;
Spraying step: described control system is controlled described flush coater described compression mod is sprayed.
Further, described die casting production technology also comprises:
Detecting step: the die casting of described taking mechanical hand gripping is sent to the detection that detection platform is carried out die casting by conveyer belt.
By described detecting step is set, whether qualifiedly can detect die casting.
Further, described die casting production technology also comprises:
Additive adds step: described control system is controlled automatic granulator additive is added in the molten metal in described injection mechanism.
By described additive is set, add step, additive can be added in the molten metal in described injection mechanism, die casting intensity that die casting is gone out is higher, performance is better.
The present invention is by arranging die casting machine in die casting production system, compression mod is set on die casting machine, clamping and injection mechanism, and be provided for raw metal to carry out the holding furnace of melting and insulation, be provided for the molten metal in holding furnace to be added into the automatic soup feeding machine in injection mechanism, the flush coater that is provided for compression mod to spray, flush coater is arranged to the top of compression mod, be provided for the taking mechanical hand of gripping and placement die casting, taking mechanical hand is arranged to a side of compression mod, be provided for controlling die casting machine, automatic soup feeding machine, the control system of flush coater and taking mechanical hand action, to carry out the production of die casting.
This die casting production system is when carrying out the production of die casting, first in holding furnace, add raw metal, and raw metal melting is incubated, control system is controlled automatic soup feeding machine the molten metal in holding furnace is added in injection mechanism, then control system control clamping closes up compression mod, injection mechanism is injected metal hydraulic in the die cavity of compression mod, the pressure of maintenance to the molten metal in die cavity, until formation die casting, control system is controlled clamping compression mod is opened, control system is controlled manipulator gripping and is placed die casting, control system is controlled flush coater compression mod is sprayed, then control system is controlled each parts reset, and control automatic soup feeding machine and move to carry out the production of die casting next time, form thus a loop production system.
Compared with prior art, the beneficial effect of die casting production system provided by the invention and production technology is: make the production automation more of die casting, avoided employing manual operation, saved manpower, reduced production cost, improved production efficiency.
Accompanying drawing explanation
Fig. 1 shows the structure of the die casting production system that the embodiment of the present invention provides;
Fig. 2 shows the local structure for amplifying at die casting production system a place in Fig. 1 that the embodiment of the present invention provides;
The state of the automatic soup feeding machine that Fig. 3 shows the die casting production system that the embodiment of the present invention provides when injection mechanism is added to molten metal and taking mechanical hand be the state during to conveyer belt by die casting gripping;
Fig. 4 shows the technological process of the die casting production technology that the embodiment of the present invention provides.
The specific embodiment
Fig. 1 shows the structure of the die casting production system that the embodiment of the present invention provides; Refer to Fig. 1, the embodiment of the present invention provides a kind of die casting production system, this die casting production system comprises: die casting machine 101, preferably adopt automatic cold house horizontal plunger die casting machine 101, and die casting machine 101 comprises compression mod 102, clamping 103 and injection mechanism 104; For the holding furnace 201 that raw metal is carried out to melting and insulation; For the molten metal in holding furnace 201 is added into the automatic soup feeding machine 301 in injection mechanism 104; For the flush coater 401 that compression mod 102 is sprayed, flush coater 401 is arranged at the top of compression mod 102; For the taking mechanical hand 501 of gripping and placement die casting, taking mechanical hand 501 is arranged at a side of compression mod 102; For controlling the control system 601 of die casting machine 101, automatic soup feeding machine 301, flush coater 401 and taking mechanical hand 501 actions.
This die casting production system is when carrying out the production of die casting, first to the interior interpolation raw metal of holding furnace 201, and raw metal melting is incubated, control system 601 is controlled automatic soup feeding machine 301 molten metal in holding furnace 201 is added in injection mechanism 104, then control system 601 control clampings 103 close up compression mod 102, injection mechanism 104 is injected metal hydraulic in the die cavity of compression mod 102, the pressure of maintenance to the molten metal in die cavity, until formation die casting, control system 601 is controlled clamping 103 compression mod 102 is opened, control system 601 is controlled taking mechanical hand 501 grippings and places die casting, control system 601 is controlled 401 pairs of compression mods 102 of flush coater and is sprayed, then control system 601 is controlled each parts reset, and control automatic soup feeding machine 301 and move to carry out the production of die casting next time, form thus a loop production system.
Make the production automation more of die casting, avoided employing manual operation, saved manpower, reduced production cost, improved production efficiency.
Refer to Fig. 1, on the basis of the die casting production system providing at above-described embodiment, further, die casting production system also comprises detection platform 701 and for placing and transmit the conveyer belt 702 of the die casting of taking mechanical hand 501 grippings, detection platform 701 is connected with conveyer belt 702.By detection platform 701 and conveyer belt 702 are set, make the die casting of taking mechanical hand 501 grippings be delivered to detection platform 701 and detect through conveyer belt 702.
Refer to Fig. 1, die casting production system also comprises for additive being added into the automatic granulator 801 of molten metal, and granulator 801 is connected with injection mechanism 104 automatically.By automatic granulator 801 is set, additive can be added in the molten metal in injection mechanism 104, die casting intensity that die casting is gone out is higher, performance is better.
Control system 601 is arranged to be controlled in platform, controls platform surface and is provided with some action buttons, and action button is connected with control system 601.By control platform is set, make workman only need the action button on operation control platform to control whole die casting production system by control system 601.
Fig. 2 shows the local structure for amplifying at die casting production system a place in Fig. 1 that the embodiment of the present invention provides; Refer to Fig. 1 and Fig. 2, soup feeding machine 301 comprises feeding machine hand 302 automatically, and feeding machine hand 302 is arranged at a side of holding furnace 201, and feeding machine hand 302 is rotatably connected to charging bucket 303.Feeding machine hand 302 comprises rotation column 304 and mechanical arm 305, and mechanical arm 305 is hinged with rotation column 304, and charging bucket 303 is arranged at mechanical arm 305 away from the one end of rotating column 304.
By feeding machine hand 302 is set, and charging bucket 303 is set on feeding machine hand 302, make charging bucket 303 dip the molten metal in the stove basin 202 of holding furnace 201, it is other that feeding machine hand 302 moves to injection mechanism 104, and charging bucket 303 is overturn, molten metal is added in injection mechanism 104, convenient and swift.
A side corresponding to taking mechanical hand 501 of die casting machine 101 is provided with pickup to level sensor.By pickup being set to level sensor, taking mechanical hand 501 pickups trigger pickup to level sensor while putting in place, make flush coater 401 start to spray.
Feeding machine hand 302, clamping 103, injection mechanism 104 and flush coater 401 are also equipped with sensor, and after action separately, sensor passes to control system 601 by signal, and control system 601 is controlled and carried out corresponding next action.
Control system 601 can be controlled die casting machine 101, soup feeding machine 301, flush coater 401, automatic granulator 801 and taking mechanical hand 501 actions realize the work of whole system automatically, and can control separately respectively each part mentioned above action.
The state of the automatic soup feeding machine 301 that Fig. 3 shows the die casting production system that the embodiment of the present invention provides when injection mechanism 104 is added to molten metal and taking mechanical hand 501 be the state during to conveyer belt 702 by die casting gripping; Refer to Fig. 1~Fig. 3, die casting production system, when carrying out the production of die casting, is incubated first to the interior interpolation raw metal of holding furnace 201, and by raw metal melting.Action button on operation control platform, make control system 601 control feeding machine hand 302 actions on automatic soup feeding machine 301, rotating column 304 rotates, driving mechanical arm 305 moves to stove basin 202 tops that holding furnace 201 holds molten metal, then mechanical arm 305 moves downward, charging bucket 303 on mechanical arm 305 enters in molten metal and dips, then mechanical arm 305 rises, rotate column 304 rotation driving mechanical arms 305 and turn to injection mechanism 104, it is other that mechanical arm 305 moves to injection mechanism 104, and charging bucket 303 is overturn, molten metal in charging bucket 303 is poured in injection mechanism 104.The automatic granulator 801 of control system 601 control just additive is added in the molten metal in injection mechanism 104.
Then carry out matched moulds, matched moulds can be undertaken by automatic or manual two kinds of patterns, during automatic mode matched moulds, makes control system 601 control clamping 103 compression mod 102 is closed up.Trigger sensor after matched moulds puts in place, sensor passes to control system 601 by signal, and control system 601 is controlled injection mechanism 104 and metal hydraulic injected in the die cavity of compression mod 102, keeps the pressure to the molten metal in die cavity, keep injection to put in place and reach the scheduled time, until form die casting.
Then control system 601 control clampings 103 are opened compression mod 102; trigger sensor after die sinking puts in place; sensor passes to control system 601 by signal; control system 601 is controlled taking mechanical hand 501 grippings and places die casting to conveyer belt 702, and conveyer belt 702 is delivered to detection platform 701 by die casting and detects.
At the taking mechanical hand 501 pickups trigger sensor that puts in place, sensor passes to control system 601 by signal, control system 601 is controlled 401 pairs of compression mods 102 of flush coater and is blown slag, spraying, now the sensor on flush coater 401 passes to control system 601 by signal, then control system 601 is controlled each parts reset, and control automatic soup feeding machine 301 and move to carry out the production of die casting next time, form thus a loop production system.
Fig. 4 shows the technological process of the die casting production technology that the embodiment of the present invention provides; Refer to Fig. 1~Fig. 4, the present invention also provides a kind of die casting production technology, and this die casting production technology adopts above-mentioned die casting production system, and its processing step comprises:
Automatically give soup step S101: control system 601 is controlled automatic soup feeding machine 301 molten metal in holding furnace 201 is added in injection mechanism 104;
Die casting step S102: control system 601 control clampings 103 close up compression mod 102, and injection mechanism 104 is injected metal hydraulic in the die cavity of compression mod 102, keeps the pressure to the molten metal in die cavity, until form die casting;
Pickup step S103: control system 601 is controlled clamping 103 compression mod 102 is opened, control system 601 is controlled taking mechanical hand 501 grippings and places die casting;
Spraying step S104: control system 601 is controlled 401 pairs of compression mods 102 of flush coater and sprayed.
On the basis of the die casting production technology providing at above-described embodiment, further, this die casting production technology also comprises:
Detecting step S105: by conveyer belt 702, the die casting of taking mechanical hand 501 grippings is sent to detection platform 701 and carries out the detection of die casting.
By detecting step S105 is set, whether qualifiedly can detect die casting.
This die casting production technology also comprises:
Additive adds step S106: control system 601 is controlled automatic granulator 801 additive is added in the molten metal in injection mechanism 104.
By additive is set, add step S106, additive can be added in the molten metal in injection mechanism 104, die casting intensity that die casting is gone out is higher, performance is better.
Die casting production system provided by the invention has formed complete die casting loop production system, coordinates die casting production technology provided by the invention, makes the production automation more of die casting, avoided employing manual operation, save manpower, reduced production cost, improved production efficiency.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (9)

1. a die casting production system, is characterized in that, comprising:
Die casting machine, described die casting machine comprises compression mod, clamping and injection mechanism;
For the holding furnace that raw metal is carried out to melting and insulation;
For the molten metal in described holding furnace is added into the automatic soup feeding machine in described injection mechanism;
For the flush coater that described compression mod is sprayed, described flush coater is arranged at the top of described compression mod;
For the taking mechanical hand of gripping and placement die casting, described taking mechanical hand is arranged at a side of described compression mod;
For controlling the control system of described die casting machine, described automatic soup feeding machine, described flush coater and the action of described taking mechanical hand.
2. die casting production system according to claim 1, is characterized in that, described die casting production system also comprises detection platform and for placing and transmit the conveyer belt of the die casting of described taking mechanical hand gripping, described detection platform is connected with conveyer belt.
3. die casting production system according to claim 1, is characterized in that, described die casting production system also comprises that described automatic granulator is connected with described injection mechanism for additive being added into the automatic granulator of molten metal.
4. die casting production system according to claim 1, is characterized in that, described set-up of control system is in controlling platform, and described control platform surface is provided with some action buttons, and described action button is connected with described control system.
5. die casting production system according to claim 1, is characterized in that, described automatic soup feeding machine comprises feeding machine hand, and described feeding machine hand is arranged at a side of described holding furnace, and described feeding machine hand is rotatably connected to charging bucket.
6. die casting production system according to claim 1, is characterized in that, the side corresponding to described taking mechanical hand of described die casting machine is provided with pickup to level sensor.
7. a die casting production technology, is characterized in that, adopts the die casting production system as described in claim 1-6 any one, and its processing step comprises:
Automatically give soup step: described control system is controlled described automatic soup feeding machine the molten metal in described holding furnace is added in described injection mechanism;
Die casting step: described control system is controlled described clamping described compression mod is closed up, and described injection mechanism is injected metal hydraulic in the die cavity of described compression mod, keeps the pressure to the molten metal in described die cavity, until form die casting;
Pickup step: described control system is controlled described clamping described compression mod is opened, described control system is controlled described taking mechanical hand gripping and is placed die casting;
Spraying step: described control system is controlled described flush coater described compression mod is sprayed.
8. die casting production technology according to claim 7, is characterized in that, described die casting production technology also comprises:
Detecting step: the die casting of described taking mechanical hand gripping is sent to the detection that detection platform is carried out die casting by conveyer belt.
9. die casting production technology according to claim 7, is characterized in that, described die casting production technology also comprises:
Additive adds step: described control system is controlled automatic granulator additive is added in the molten metal in described injection mechanism.
CN201410504790.7A 2014-09-26 2014-09-26 Production system and production technology for pressure casting CN104209504A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN105068485A (en) * 2015-08-31 2015-11-18 广东伯朗特智能装备股份有限公司 Automatic control pressure casting method and pressure casting system
CN105081272A (en) * 2015-09-25 2015-11-25 重庆盛镁镁业有限公司 Platform type die detecting device
CN106001520A (en) * 2016-08-08 2016-10-12 金华市宝琳工贸有限公司 Automatic casting product pickup device
CN107127317A (en) * 2017-04-18 2017-09-05 苏州昌恒精密金属压铸有限公司 A kind of die casting island produces unit
CN107838392A (en) * 2017-11-28 2018-03-27 湖南汉星机械制造有限公司 A kind of die-casting system
CN109351933A (en) * 2018-10-25 2019-02-19 广州和德轻量化成型技术有限公司 Fluid die forging machine
CN109822087A (en) * 2019-03-25 2019-05-31 无锡邦得机械有限公司 The semi-automatic foundry production line of intercooler gas chamber
CN110405179A (en) * 2019-07-23 2019-11-05 广东鸿图南通压铸有限公司 A kind of engine sump tank die casting method

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JP2002153966A (en) * 2000-11-21 2002-05-28 Robotech Co Ltd Device for supplying molten metal into die casting machine and other casting machine
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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN105068485A (en) * 2015-08-31 2015-11-18 广东伯朗特智能装备股份有限公司 Automatic control pressure casting method and pressure casting system
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CN105081272A (en) * 2015-09-25 2015-11-25 重庆盛镁镁业有限公司 Platform type die detecting device
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CN107127317A (en) * 2017-04-18 2017-09-05 苏州昌恒精密金属压铸有限公司 A kind of die casting island produces unit
CN107838392A (en) * 2017-11-28 2018-03-27 湖南汉星机械制造有限公司 A kind of die-casting system
CN109351933A (en) * 2018-10-25 2019-02-19 广州和德轻量化成型技术有限公司 Fluid die forging machine
CN109351933B (en) * 2018-10-25 2019-07-30 广州和德轻量化成型技术有限公司 Fluid die forging machine
CN109822087A (en) * 2019-03-25 2019-05-31 无锡邦得机械有限公司 The semi-automatic foundry production line of intercooler gas chamber
CN110405179A (en) * 2019-07-23 2019-11-05 广东鸿图南通压铸有限公司 A kind of engine sump tank die casting method

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Application publication date: 20141217