CN203509319U - Automatic plasma welding machine - Google Patents
Automatic plasma welding machine Download PDFInfo
- Publication number
- CN203509319U CN203509319U CN201320569992.0U CN201320569992U CN203509319U CN 203509319 U CN203509319 U CN 203509319U CN 201320569992 U CN201320569992 U CN 201320569992U CN 203509319 U CN203509319 U CN 203509319U
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- welded
- automatic
- welding
- welding machine
- glass mold
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- 238000003466 welding Methods 0.000 title claims abstract description 57
- 239000011521 glass Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 230000011664 signaling Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000006378 damage Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 230000009466 transformation Effects 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000005356 container glass Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses an automatic plasma welding machine. The automatic plasma welding machine comprises a spray welding machine and further comprises a conveying belt, a high-frequency heating device and a mechanical arm. A glass die to be welded is conveyed to the high-frequency heating device through the conveying belt, the high-frequency heating device is utilized for heating the glass die to be welded, the heated glass die to be welded is placed on the conveying belt and conveyed to the mechanical arm position, and the glass die to be welded is placed at the automatic welding position by the mechanical arm to be welded. Automatic heating and feeding are achieved through the automatic assembly line mode, the glass die to be welded is automatically positioned, clamped and automatically welded after being conveyed in place, discharging is automatically carried out, full automation of plasma welding is truly achieved, the whole welding process is not interfered by workers, the welding time is greatly shortened, the labor intensity of the workers is reduced, the heat harm to the health of the workers is eliminated, electric energy is saved, production cost is reduced, and the consistency of the product welding quality is improved.
Description
Technical field
The utility model relates to a kind of plasma welding machine, specifically a kind of automatic plasma bonding machine that can realize self-feeding, automatic location, automated exchanged cutter and automatic welding.
Background technology
The effect of the formation of high-quality glassware and hot glass and mould has very large relation, and therefore, in glass mold manufacturing, the selection of mold materials is very important.Cast iron does not still change as the leading position of manufacturing the material of glass-forming die, the mechanical strength of glass mold, and the performance of the aspects such as wear-resistant, resistance to oxidation receives much concern always.For glass mold manufacturing, for the mechanical strength of reinforcing glass mould, the performance of the aspect such as wear-resistant, resistance to oxidation, often need to be used nickel base powder to weld glass mold.
Welding to glass mold, traditional welding is artificial manual welding, and welding efficiency is lower like this, and each workman's welding procedure is different, and quality is difficult to guarantee.In artificial welding process, the consumption of nickel base powder is also difficult for grasping, and often wastes expensive nickel base powder.And artificial welding often can leave pore on the surface of glass mold, after welding, powder is easy to come off.
At present, the key position easy to wear major part of glass mold is all to adopt plasma welding machine that alloyed powder is welded to appointed part, from early 1980s First microbeam plasma welding machine since Chengdu Electric Welding Machine Research Institute comes out, pass through into and weld the scientific and technical personnel of institute effort for many years, the main circuit of this welding machine and control circuit have been carried out updating and perfect, performance is greatly improved, the radiating condition of the accuracy of alignment of welding gun, the product of plasma arc and nozzle is all greatly improved, and has realized the automation of welding.With the contrast test of external similar welding machine, the plasma welding machine of China has reached the level of international like product.Plasma welding machine welding for the key position easy to wear of the container glass mould of most of producers, face of weld requires smooth smooth, and non-oxidation phenomenon has solved the welding procedure problem that does not need polishing after welding.
But domestic plasma welding machine adopts artificial loading and unloading substantially at present, causes device efficiency low, welding precision is not high, and labor strength is large, and is subject to the damage of heat evil.Therefore, the applying and development need new breakthrough of domestic plasma welding machine, realizing equipment automatization operation is the needs of industry development, is also the needs of high-effect high-quality production.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of automatic plasma bonding machine, realizes the full-automatic transformation of plasma welding machine, improves plasma welding machine production efficiency.
In order to solve the problems of the technologies described above, the technical solution of the utility model is:
A kind of automatic plasma bonding machine, comprise spray-welding machine, characterized by further comprising conveyer belt, high-frequency heating apparatus and manipulator, glass mold to be welded is sent to high-frequency heating apparatus through conveyer belt, by high-frequency heating apparatus, glass mold to be welded is heated, after heating, glass mold to be welded is placed on conveyer belt, is sent to position of manipulator, and manipulator is placed on automatic welding station by glass mold to be welded and welds.Described conveyer belt is high-temperature resistant belt conveyer.
Automatic plasma bonding machine also comprises alignment sensor, and described alignment sensor detects the position signalling that is sent to position of manipulator place glass mold to be welded, and signal is accurately delivered to automatic welding station by manipulator by glass mold to be welded accordingly.Realize versatility different-diameter, different structure part.
The utility model adopts the mode of automatic production line to realize Automatic-heating and (adopts single heating, temperature control system), feeding, after workpiece puts in place, automatically locate, step up, automatic welding, weld complete, automatic blanking, really realizes Plasma Welding full-automatic, realizes the full-automatic transformation of plasma welding machine, realize self-feeding, automatically location, adaptive manipulator, on welding post status, automatic welding etc. automatically, the overall process prosthetic of welding is intervened.Greatly shorten the time of welding, alleviate staff labor intensity, eliminate the Health cost of heat injury to workman, save electric energy, reduce production costs, improve Product jointing quality conformance.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is Self-feeding structure schematic diagram of the present utility model.
The specific embodiment
As shown in Figure 1, automatic plasma bonding machine, except comprising that spray-welding machine realizes automatic welding, also can realize:
Automatic-heating: glass mold 6 to be welded is sent to workbench 3 places that heat of high-frequency heating apparatus 2 through conveyer belt 1, heat by 2 pairs of glass molds 6 to be welded of high-frequency heating apparatus.Heating reaches after design temperature, and glass mold 6 to be welded transmits by conveyer belt 1.Solved artificial loading, the operation of heating by electric cooker.
Conveyer belt 1 consists of roller, and conveyer belt 1 now can adopt non-high-temperature resistant conveyer belt, and the servomotor of controlling by control card drives.
Automatic transmission: after heating, glass mold 6 to be welded is placed on conveyer belt 1, now conveyer belt 1 need to adopt high-temperature resistant belt conveyer, be sent to manipulator 4 positions, now alignment sensor detects the position signalling that is sent to manipulator 4 position glass molds 6 to be welded, and signal controlling machinery hand 4 accordingly, manipulator 4 is accurately delivered to automatic welding station 5 according to the die parameters of setting by glass mold 6 to be welded, realize versatility different-diameter, different structure part, solve polytypic mold complexity, then at automatic welding station 5, weld.
Manipulator 4 and conveyer belt 1 are by controller controlled motion, and the work of high-frequency heating apparatus 2 and spray-welding machine is also controlled by controller.
The utility model is realized the full-automatic transformation of plasma welding machine, realizes self-feeding, automatic location, adaptive manipulator, automatic status, automatic welding etc. on welding post.
Above-described embodiment limits the utility model never in any form, and every employing is equal to replaces or technical scheme that the mode of equivalent transformation obtains all drops in protection domain of the present utility model.
Claims (3)
1. an automatic plasma bonding machine, comprise spray-welding machine, characterized by further comprising conveyer belt, high-frequency heating apparatus and manipulator, glass mold to be welded is sent to high-frequency heating apparatus through conveyer belt, by high-frequency heating apparatus, glass mold to be welded is heated, after heating, glass mold to be welded is placed on conveyer belt, is sent to position of manipulator, and manipulator is placed on automatic welding station by glass mold to be welded and welds.
2. automatic plasma bonding machine according to claim 1, characterized by further comprising alignment sensor, described alignment sensor detects the position signalling that is sent to position of manipulator place glass mold to be welded, and signal is accurately delivered to automatic welding station by manipulator by glass mold to be welded accordingly.
3. automatic plasma bonding machine according to claim 1, is characterized in that: described conveyer belt is high-temperature resistant belt conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320569992.0U CN203509319U (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320569992.0U CN203509319U (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203509319U true CN203509319U (en) | 2014-04-02 |
Family
ID=50368301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320569992.0U Expired - Fee Related CN203509319U (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203509319U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464882A (en) * | 2013-09-13 | 2013-12-25 | 常熟市精工模具制造有限公司 | Automatic plasma welder |
| CN105397240A (en) * | 2015-10-10 | 2016-03-16 | 济南职业学院 | Manufacturing system for fire prevention cabinet |
| CN106001831A (en) * | 2016-06-07 | 2016-10-12 | 吴强 | Ornament producing device and ornament production method |
-
2013
- 2013-09-13 CN CN201320569992.0U patent/CN203509319U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464882A (en) * | 2013-09-13 | 2013-12-25 | 常熟市精工模具制造有限公司 | Automatic plasma welder |
| CN105397240A (en) * | 2015-10-10 | 2016-03-16 | 济南职业学院 | Manufacturing system for fire prevention cabinet |
| CN105397240B (en) * | 2015-10-10 | 2017-08-29 | 济南职业学院 | A kind of manufacturing system of fire hydrant cabinet |
| CN106001831A (en) * | 2016-06-07 | 2016-10-12 | 吴强 | Ornament producing device and ornament production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20180913 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |