CN103464882A - Automatic plasma welder - Google Patents
Automatic plasma welder Download PDFInfo
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- CN103464882A CN103464882A CN2013104192345A CN201310419234A CN103464882A CN 103464882 A CN103464882 A CN 103464882A CN 2013104192345 A CN2013104192345 A CN 2013104192345A CN 201310419234 A CN201310419234 A CN 201310419234A CN 103464882 A CN103464882 A CN 103464882A
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Abstract
The invention discloses an automatic plasma welder which comprises a spray welder, a conveying belt, a high-frequency heating device and a manipulator. A glass mold to be welded is conveyed to the high-frequency heating device through the conveying belt, heated by the high-frequency heating device, placed on the conveying belt, conveyed to the position of the manipulator and placed at an automatic welding station for welding by the manipulator. Automatic heating and feeding are realized by means of an automatic assembly line, a workpiece is automatically positioned, tightened, automatically welded and then automatically discharged after being in place, full automation of plasma welding is truly realized, the whole welding process is free from manual intervention, welding time is greatly shortened, the labor intensity of staff is relieved, thermal damage to health of workers is eliminated, electric energy is saved, production cost is reduced, and welding quality uniformity of products is improved.
Description
Technical field
The present invention relates to a kind of plasma welding machine, specifically a kind of automatic plasma bonding machine that can realize self-feeding, automatic location, automated exchanged cutter and automatic welding.
Background technology
The effect of the formation of high-quality glassware and hot glass and mould has very large relation, and therefore, in the glass mold manufacturing, the selection of mold materials is very important.Cast iron does not still change as the leading position of the material of manufacturing glass-forming die, the mechanical strength of glass mold, and the performance of the aspects such as wear-resistant, resistance to oxidation receives much concern always.For the glass mold manufacturing, for the mechanical strength of reinforcing glass mould, the performance of the aspects such as wear-resistant, resistance to oxidation, often need to use nickel base powder to be welded glass mold.
To the welding of glass mold, traditional welding is artificial manual welding, and welding efficiency is lower like this, each workman's welding procedure difference, and quality is difficult to guarantee.In artificial welding process, the consumption of nickel base powder also is difficult for grasping, and often wastes expensive nickel base powder.And artificial welding often can leave pore on the surface of glass mold, after welding, powder is easy to come off.
At present, the key of glass mold position easy to wear major part is all to adopt plasma welding machine that alloyed powder is welded to appointed part, from early 1980s the First microbeam plasma welding machine since Chengdu Electric Welding Machine Research Institute comes out, pass through into and weld the scientific and technical personnel of institute effort for many years, the main circuit of this welding machine and control circuit have been carried out updating and perfect, performance is greatly improved, the radiating condition of the accuracy of alignment of welding gun, the product of plasma arc and nozzle all is greatly improved, and has realized the automation of welding.With the contrast test of external similar welding machine, the plasma welding machine of China has reached the level of international like product.Plasma welding machine welding for the key position easy to wear of the container glass mould of most of producers, face of weld requires smooth smooth, and the non-oxidation phenomenon has solved the welding procedure problem that does not need polishing after the welding.
But domestic plasma welding machine adopts artificial loading and unloading substantially at present, causes device efficiency low, welding precision is not high, and labor strength is large, and is subject to the damage of heat evil.Therefore, applying and the development need new breakthrough of domestic plasma welding machine, realize that the equipment automatization operation is the needs of industry development, is also the needs of high-effect high-quality production.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automatic plasma bonding machine, realizes the full-automatic transformation of plasma welding machine, improves plasma welding machine production efficiency.
In order to solve the problems of the technologies described above, technical scheme of the present invention is:
A kind of automatic plasma bonding machine, comprise spray-welding machine, characterized by further comprising conveyer belt, high-frequency heating apparatus and manipulator, glass mold to be welded is sent to high-frequency heating apparatus through conveyer belt, by high-frequency heating apparatus, glass mold to be welded is heated, after heating, glass mold to be welded is placed on conveyer belt, is sent to position of manipulator, and manipulator is placed on the automatic welding station by glass mold to be welded and is welded.Described conveyer belt is high-temperature resistant belt conveyer.
The automatic plasma bonding machine also comprises alignment sensor, and described alignment sensor detects the position signalling that is sent to position of manipulator place glass mold to be welded, and signal is accurately delivered to the automatic welding station by manipulator by glass mold to be welded accordingly.Realize versatility different-diameter, the different structure part.
The present invention adopts the mode of automatic production line to realize that Automatic-heating (adopts single heating, temperature control system), feeding, workpiece put in place rear automatic location, step up, automatic welding, weld complete, automatic blanking, really realize that Plasma Welding is full-automatic, realizes the full-automatic transformation of plasma welding machine, realize self-feeding, automatically location, adaptive manipulator, on welding post status, automatic welding etc. automatically, the overall process prosthetic of welding is intervened.Greatly shorten the time of welding, alleviate staff labor intensity, eliminate the Health cost of heat injury to the workman, save electric energy, reduce production costs, improve the Product jointing quality conformance.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is Self-feeding structure schematic diagram of the present invention.
The specific embodiment
As shown in Figure 1, the automatic plasma bonding machine, except comprising that spray-welding machine realizes automatic welding, also can realize:
Automatic-heating: glass mold 6 to be welded is sent to workbench 3 places that heat of high-frequency heating apparatus 2 through conveyer belt 1, by 2 pairs of glass molds 6 to be welded of high-frequency heating apparatus, heated.After heating reaches design temperature, glass mold 6 to be welded transmits by conveyer belt 1.Solved artificial loading, the operation of heating by electric cooker.
Conveyer belt 1 consists of roller, and conveyer belt 1 now can adopt the non-high-temperature resistant conveyer belt, and the servomotor of controlling by control card drives.
Automatic transmission: after heating, glass mold 6 to be welded is placed on conveyer belt 1, now conveyer belt 1 needs to adopt high-temperature resistant belt conveyer, be sent to manipulator 4 positions, now alignment sensor detects the position signalling that is sent to manipulator 4 position glass molds 6 to be welded, and signal controlling machinery hand 4 accordingly, manipulator 4 is accurately delivered to automatic welding station 5 according to the die parameters of setting by glass mold 6 to be welded, realize versatility different-diameter, the different structure part, solve the polytypic mold complexity, then welded at automatic welding station 5.
Manipulator 4 and conveyer belt 1 are by the controller controlled motion, and the work of high-frequency heating apparatus 2 and spray-welding machine is also controlled by controller.
The present invention realizes the full-automatic transformation of plasma welding machine, realizes self-feeding, automatic location, adaptive manipulator, automatic status, automatic welding etc. on welding post.
Above-described embodiment does not limit the present invention in any way, and every employing is equal to replaces or technical scheme that the mode of equivalent transformation obtains all drops in protection scope of the present invention.
Claims (3)
1. an automatic plasma bonding machine, comprise spray-welding machine, characterized by further comprising conveyer belt, high-frequency heating apparatus and manipulator, glass mold to be welded is sent to high-frequency heating apparatus through conveyer belt, by high-frequency heating apparatus, glass mold to be welded is heated, after heating, glass mold to be welded is placed on conveyer belt, is sent to position of manipulator, and manipulator is placed on the automatic welding station by glass mold to be welded and is welded.
2. automatic plasma bonding machine according to claim 1, characterized by further comprising alignment sensor, described alignment sensor detects the position signalling that is sent to position of manipulator place glass mold to be welded, and signal is accurately delivered to the automatic welding station by manipulator by glass mold to be welded accordingly.
3. automatic plasma bonding machine according to claim 1, it is characterized in that: described conveyer belt is high-temperature resistant belt conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104192345A CN103464882A (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104192345A CN103464882A (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103464882A true CN103464882A (en) | 2013-12-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013104192345A Pending CN103464882A (en) | 2013-09-13 | 2013-09-13 | Automatic plasma welder |
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| CN (1) | CN103464882A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439666A (en) * | 2014-12-29 | 2015-03-25 | 常熟市伟恒模具铸造有限公司 | Automated plasma welding equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4362851B2 (en) * | 2004-09-30 | 2009-11-11 | 川崎重工業株式会社 | Welding equipment |
| CN102528354A (en) * | 2012-03-02 | 2012-07-04 | 浙江大学 | Automatic conveying mechanical arm suitable for glass mould welding |
| CN103287828A (en) * | 2012-02-22 | 2013-09-11 | 珠海格力电器股份有限公司 | Automatic loading device and automatic unloading device for plastic-spraying production line |
| CN203509319U (en) * | 2013-09-13 | 2014-04-02 | 常熟市精工模具制造有限公司 | Automatic plasma welding machine |
-
2013
- 2013-09-13 CN CN2013104192345A patent/CN103464882A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4362851B2 (en) * | 2004-09-30 | 2009-11-11 | 川崎重工業株式会社 | Welding equipment |
| CN103287828A (en) * | 2012-02-22 | 2013-09-11 | 珠海格力电器股份有限公司 | Automatic loading device and automatic unloading device for plastic-spraying production line |
| CN102528354A (en) * | 2012-03-02 | 2012-07-04 | 浙江大学 | Automatic conveying mechanical arm suitable for glass mould welding |
| CN203509319U (en) * | 2013-09-13 | 2014-04-02 | 常熟市精工模具制造有限公司 | Automatic plasma welding machine |
Non-Patent Citations (1)
| Title |
|---|
| 王倩等: "玻璃模具型腔等离子喷焊机器人运动仿真研究", 《制造业自动化》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439666A (en) * | 2014-12-29 | 2015-03-25 | 常熟市伟恒模具铸造有限公司 | Automated plasma welding equipment |
| CN104439666B (en) * | 2014-12-29 | 2016-06-15 | 常熟市伟恒模具铸造有限公司 | Automatization's Plasma Welding process equipment |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20131225 |