CN205599836U - Synchronizer ring forges and presses production line - Google Patents
Synchronizer ring forges and presses production line Download PDFInfo
- Publication number
- CN205599836U CN205599836U CN201620418946.4U CN201620418946U CN205599836U CN 205599836 U CN205599836 U CN 205599836U CN 201620418946 U CN201620418946 U CN 201620418946U CN 205599836 U CN205599836 U CN 205599836U
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- CN
- China
- Prior art keywords
- mechanical hand
- manipulator
- heating furnace
- frequency heating
- forging press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000005242 forging Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 13
- 239000010439 graphite Substances 0.000 claims abstract description 13
- 230000006698 induction Effects 0.000 claims abstract description 11
- 230000005855 radiation Effects 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a synchronizer ring forges and presses production line, including the intermediate -frequency heating furnace that meets in proper order, select separately mechanical hand, dummying press, finish forge press and material frame, this production line still includes hacking machine, material loading manipulator, liftout mechanism, linkage mechanical hand, carries mechanical hand. The front end of selecting separately mechanical hand, linkage mechanical hand, the mechanical hand of transport all is equipped with the graphite nozzle. The hacking machine sets up the place ahead at the material loading manipulator. The liftout establishment of institution is in the below of material loading manipulator. Intermediate -frequency heating furnace sets up at the material loading manipulator and selects separately between the mechanical hand. Intermediate -frequency heating furnace is equipped with the infrared radiation thermometer. Heater block in the intermediate -frequency heating furnace is portable induction coil, and induction coil's below is equipped with the revolving stage. The linkage mechanical hand sets up between dummying press and finish forge press. Carry mechanical hand setting between finish forge press and material frame. The utility model discloses an automation of synchronizer ring forging and pressing process has improved the stability and the controllability of product processing.
Description
Technical field
This utility model relates to a kind of synchronous ring forging and stamping production equipment, specifically a kind of synchronous ring stamping line.
Background technology
Forging is the important process that synchronous ring produces, and the quality of forging quality directly affects the quality of synchronous ring
And service life.Synchronous ring forging uses either simplex sequence to produce, after i.e. workpiece is heated by intermediate frequency furnace more than one piece,
Use the workpiece after artificial gripping heating, then become finished product after carrying out blocking, finish forge processing.
There are two kinds of production equipment at present:
1, the equipment of more than one piece heating is concentrated
As in figure 2 it is shown, this equipment is by the feeding chute 16 being sequentially connected, intermediate-frequency heating furnace 4, infrared measurement of temperature
Instrument 6, pre-forging press 9, slideway 17, forging press 12 and material frame 15 form.Its work process is:
By artificial A, product is placed on feeding chute 16 piecemeal, by feeding chute 16 by be processed
Workpiece cylinder pusher heats in delivering to the chamber stove of intermediate-frequency heating furnace 4, after temperature reaches, then
Use artificial B manually to grip infrared radiation thermometer 6 detection to reach the workpiece of displays temperature and carry out to pre-forging press 9
Pre-forging and stamping, are then put into slideway 17 and slide at forging press 12, then by artificial C gripping workpiece to equipment
After forging and pressing, place products into material frame 15.
2, blocking uses the equipment of processing of robots
As it is shown on figure 3, this equipment is by the feeding chute 16 being sequentially connected, intermediate-frequency heating furnace 4, infrared measurement of temperature
Instrument 6, pre-forging press 9, slideway 17, forging press 12 and material frame 15 form.At intermediate-frequency heating furnace 4 with pre-
Mechanical hand 8 it is provided with between forging press 9.Its work process is:
By manually workpiece being placed on feeding chute 16, by cylinder pusher, workpiece is pushed piecemeal
In intermediate-frequency heating furnace 4, when arriving fire door after workpiece heat, pusher material is pushed into mechanical hand 8 and captures
Position at location, then grabbed being detected the qualified workpiece of temperature by infrared radiation thermometer 6 into pre-forging and stamping by mechanical hand 8
Machine 9 forges and presses, and the underproof product of temperature is sorted in waste material frame by mechanical hand 8, by machinery after forging and stamping
Hands 8 takes out and is put into fixed position, then is forged and pressed by manually workpiece being sandwiched forging press, after forging and stamping
Put in material frame 15 by manually finished product being taken out.This kind of process equipment reduces the input amount (1 people) of personnel,
Thus reduce the labor intensity of certain production cost and workman.
But there is following defect in above two equipment:
1, the equipment of more than one piece heating is concentrated: artificial input is big, and labor intensity is high；Production efficiency is relatively low, product
Temperature cannot control completely.
2, blocking uses the equipment of processing of robots: owing to feeding uses chute mode, chute runner easily quilt
The impact of workpiece and damage, have impact on the stability of mechanical hand material grasping, cause whole feeding stability can not get
Ensure；Owing to heating uses more than one piece to concentrate heating, the product after heating is easy to bond together and is difficult to separately
And cannot be accurately positioned, cause mechanical hand frequently to report to the police and cannot run well when operating.
Utility model content
The purpose of this utility model is: provides a kind of and expects that from above processing has the same of stability and controllability
Step ring automatically forges and presses production equipment.
To achieve these goals, this utility model is by the following technical solutions:
A kind of synchronous ring stamping line, including the intermediate-frequency heating furnace connected successively, grading manipulator, blocking
Press, forging press and material frame；This production line also includes stacking machine, feeding manipulator, material jacking mechanism, connection
Dynamic mechanical hand, conveying robot；Stacking machine is arranged on the front of feeding manipulator；Material jacking mechanism is arranged on
The lower section of material mechanical hand；Intermediate-frequency heating furnace is arranged between feeding manipulator and grading manipulator；Interlocking mechanism
Hands is arranged between pre-forging press and forging press；Conveying robot is arranged between forging press and material frame.
Between each parts of described production line, the PLC by carrying realizes online control.
This utility model uses mechanical hand feeding, material jacking mechanism liftout, single-piece to heat, turntable produces workpiece,
Blocking, finish forge etc., expect that from above processing has stability and controllability；The connection between each parts is realized by PLC
Machine and interlocking, it is achieved the automated production of synchronous ring product forging molding.
Further improve and be: the described heater block in intermediate-frequency heating furnace is portable induction coil, sense
The lower section answering coil is provided with turntable；Some pallets being distributed along same even circumferential can be set on turntable, use
In holding single workpiece.Alignment pieces of being more convenient for the portable induction coil of employing heats, after having heated,
Workpiece is produced by turntable.
Further improve and be: the outlet of intermediate-frequency heating furnace is provided with infrared radiation thermometer, in order to survey workpiece
Examination, improves the reliability of processing temperature.
Further improve and be: described linkage manipulator and conveying robot are triaxial linkage mechanical hand.
Further improve and be: grading manipulator, linkage manipulator and conveying robot front end are equipped with graphite
Nozzle, in order to ink-jet cooling forge die.
Effect of the present utility model is: compared with prior art, uses stacking machine to arrange workpiece,
Avoid the situation being caused slideway to damage by slideway pusher；Realize each workpiece is individually heated by turntable,
Avoid the workpiece after heating bonding；Mechanical hand is used to realize rapid movement, accurate positioning；PLC is used to control,
Achieve the automatization of synchronous ring forging and stamping process, improve stability and the controllability of Product processing, it is to avoid
Owing to manual operation causes the uncontrollable phenomenon of temperature course.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of existing concentration more than one piece firing equipment.
Fig. 3 is the structural representation that existing blocking uses processing of robots equipment.
In figure: 1, stacking machine；2, feeding manipulator；3, material jacking mechanism；4, intermediate-frequency heating furnace；5, turn
Platform；6, infrared radiation thermometer；7, grading manipulator graphite nozzle；8, grading manipulator；9, pre-forging press；
10, linkage manipulator graphite nozzle；11, linkage manipulator；12, forging press；13, conveying robot
Graphite nozzle；14, conveying robot；15, material frame；16, feeding chute；17, slideway
Detailed description of the invention
Below in conjunction with accompanying drawing, this utility model is further described:
As it is shown in figure 1, this utility model is added by stacking machine 1, feeding manipulator 2, material jacking mechanism 3, intermediate frequency
Hot stove 4, turntable 5, infrared radiation thermometer 6, grading manipulator 8, pre-forging press 9, linkage manipulator 11,
Forging press 12, conveying robot 14 and material frame 15 form.
Stacking machine 1 is arranged on the front of feeding manipulator 2.Material jacking mechanism 3 is arranged on feeding manipulator 2
Lower section.Intermediate-frequency heating furnace 4 is arranged between feeding manipulator 2 and grading manipulator 8, intermediate-frequency heating furnace 4
Interior heater block is portable induction coil, and the lower section of induction coil is provided with turntable 5；Along same above turntable 5
One circumference is provided with some pallets.Infrared radiation thermometer 6 is arranged in intermediate-frequency heating furnace 4, and adds near intermediate frequency
The position of hot stove 4 outlet.Grading manipulator 8 is arranged on the front of pre-forging press 9, grading manipulator 8
Front end is provided with grading manipulator graphite nozzle 7.Linkage manipulator 11 is arranged on pre-forging press 9 and forging press
Between 12, its front end is provided with linkage manipulator graphite nozzle 10.Conveying robot 14 is arranged on forging press
Between 12 and material frame 15, front end is provided with conveying robot graphite nozzle 13.Linkage manipulator 11 and carrying implement
Tool hands 14 is triaxial linkage mechanical hand.Between each parts of production line, the PLC by carrying realizes online control with mutual
Lock.
During use, manually being piled up by workpiece on stacking machine 1, starting device, stacking machine is by workpiece to be machined
Arrangement puts in place；Material jacking mechanism 3 by workpiece top to precalculated position；Feeding manipulator 2 is by the workpiece in precalculated position
Deliver on the turntable 5 of intermediate-frequency heating furnace 4；Workpiece on turntable 5 turns to the line of induction of intermediate-frequency heating furnace 4
During circle, induction coil moves at workpiece heat workpiece, and after heating, induction coil is removed, workpiece by
Turntable 5 produces, and workpiece is tested by infrared radiation thermometer 6, measured temperature is changed into the signal of telecommunication and gives
Grading manipulator 8；Grading manipulator 8 carries out sorting move the workpiece after test, underproof puts into recovery
Material frame, qualified moves to pre-forging press 9；First mould is carried out ink-jet by grading manipulator graphite nozzle 7,
So that cooling forge die, then the workpiece putting into pre-forging press 9 is processed；Workpiece after blocking leads to
Crossing linkage manipulator 11 to remove and be processed to forging press 12, linkage manipulator graphite nozzle 10 is first to forging and stamping
Mould carries out ink-jet cooling, then the workpiece putting into forging press 12 is carried out finish forge processing.One-tenth after processing
Product are being removed by conveying robot 14 after conveying robot graphite nozzle 13 carries out ink-jet cooling to forge die
To material frame 15.
This utility model only needs a workman to pile up on stacking machine by workpiece, can realize certainly after starting machine
Dynamic produce, greatly reduce the labor intensity of workman and artificial put into, and the stability of Product processing and adding
The reliability of work temperature is guaranteed, and can meet the processing needs of the big small workpiece of any difformity.
Claims (6)
1. a synchronous ring stamping line, including the intermediate-frequency heating furnace connected successively, grading manipulator, pre-
Forging press, forging press and material frame；It is characterized in that: also include stacking machine, feeding manipulator, material jacking mechanism,
Linkage manipulator, conveying robot；Stacking machine is arranged on the front of feeding manipulator；Material jacking mechanism is arranged on
The lower section of material mechanical hand；Intermediate-frequency heating furnace is arranged between feeding manipulator and grading manipulator；Linkage manipulator
It is arranged between pre-forging press and forging press；Conveying robot is arranged between forging press and material frame；Described
The each parts of production line between realize online control by the PLC that carries.
A kind of synchronous ring stamping line the most according to claim 1, it is characterised in that: in described
Frequently the heater block in heating furnace is portable induction coil, and the lower section of induction coil is provided with turntable.
A kind of synchronous ring stamping line the most according to claim 2, it is characterised in that: described turntable
It is arranged over the pallet being distributed along same even circumferential.
4. according to a kind of synchronous ring stamping line described in Claims 2 or 3, it is characterised in that: intermediate frequency
The outlet of heating furnace is provided with infrared radiation thermometer.
A kind of synchronous ring stamping line the most according to claim 1, it is characterised in that: grading manipulator
Front end be provided with graphite nozzle.
A kind of synchronous ring stamping line the most according to claim 1, it is characterised in that: described connection
Dynamic mechanical hand and conveying robot are triaxial linkage mechanical hand, and its front end is provided with graphite nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620418946.4U CN205599836U (en) | 2016-05-10 | 2016-05-10 | Synchronizer ring forges and presses production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620418946.4U CN205599836U (en) | 2016-05-10 | 2016-05-10 | Synchronizer ring forges and presses production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205599836U true CN205599836U (en) | 2016-09-28 |
Family
ID=56966702
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620418946.4U Expired - Fee Related CN205599836U (en) | 2016-05-10 | 2016-05-10 | Synchronizer ring forges and presses production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205599836U (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717484A (en) * | 2017-11-27 | 2018-02-23 | 二十二冶集团精密锻造有限公司 | Multi-ram forging production line |
| CN108356195A (en) * | 2018-03-27 | 2018-08-03 | 湖南粤科汇智能科技有限公司 | A kind of efficient production system of hardware |
| CN108480537A (en) * | 2018-03-02 | 2018-09-04 | 江苏保捷精锻有限公司 | A kind of integration forging and detection production line and its working method for gear part |
| CN109175206A (en) * | 2018-10-10 | 2019-01-11 | 王世永 | A kind of metal forming machinery bearing mnanufacture device |
| CN109967687A (en) * | 2019-03-28 | 2019-07-05 | 常州市爱伦机械有限公司 | A kind of gear forging waste recovery refabrication plant |
| CN110076579A (en) * | 2019-04-18 | 2019-08-02 | 北京工业大学 | A kind of full-automatic continuous circular shape forging production line |
| CN111069505A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for bearing ring |
| CN111069507A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging line of big nut |
| CN111135971A (en) * | 2019-12-20 | 2020-05-12 | 安徽禹锋数据科技有限公司 | Graphite spraying device for warm forging operation and using method thereof |
| CN112247040A (en) * | 2020-08-25 | 2021-01-22 | 山东润金重工科技有限公司 | Method and device for rapidly forging large steel ingot |
| CN112893761A (en) * | 2020-07-21 | 2021-06-04 | 郎溪友良锻造铝合金轮毂股份有限公司 | One-step forging forming device and method for automobile hub |
| CN113477861A (en) * | 2021-07-05 | 2021-10-08 | 嘉兴坤博新能源装备制造有限公司 | Precise forming device for monocrystalline silicon growth furnace cover |
| CN113732228A (en) * | 2021-10-21 | 2021-12-03 | 余国平 | Forging and pressing automatic production line |
-
2016
- 2016-05-10 CN CN201620418946.4U patent/CN205599836U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717484A (en) * | 2017-11-27 | 2018-02-23 | 二十二冶集团精密锻造有限公司 | Multi-ram forging production line |
| CN108480537A (en) * | 2018-03-02 | 2018-09-04 | 江苏保捷精锻有限公司 | A kind of integration forging and detection production line and its working method for gear part |
| CN108356195A (en) * | 2018-03-27 | 2018-08-03 | 湖南粤科汇智能科技有限公司 | A kind of efficient production system of hardware |
| CN109175206B (en) * | 2018-10-10 | 2020-08-04 | 台州隆达科技有限公司 | Bearing manufacturing installation for forging machinery |
| CN109175206A (en) * | 2018-10-10 | 2019-01-11 | 王世永 | A kind of metal forming machinery bearing mnanufacture device |
| CN109967687A (en) * | 2019-03-28 | 2019-07-05 | 常州市爱伦机械有限公司 | A kind of gear forging waste recovery refabrication plant |
| CN110076579A (en) * | 2019-04-18 | 2019-08-02 | 北京工业大学 | A kind of full-automatic continuous circular shape forging production line |
| CN111135971A (en) * | 2019-12-20 | 2020-05-12 | 安徽禹锋数据科技有限公司 | Graphite spraying device for warm forging operation and using method thereof |
| CN111069505A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for bearing ring |
| CN111069507A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging line of big nut |
| CN112893761A (en) * | 2020-07-21 | 2021-06-04 | 郎溪友良锻造铝合金轮毂股份有限公司 | One-step forging forming device and method for automobile hub |
| CN112247040A (en) * | 2020-08-25 | 2021-01-22 | 山东润金重工科技有限公司 | Method and device for rapidly forging large steel ingot |
| CN113477861A (en) * | 2021-07-05 | 2021-10-08 | 嘉兴坤博新能源装备制造有限公司 | Precise forming device for monocrystalline silicon growth furnace cover |
| CN113732228A (en) * | 2021-10-21 | 2021-12-03 | 余国平 | Forging and pressing automatic production line |
| CN113732228B (en) * | 2021-10-21 | 2023-09-08 | 余国平 | Forging and pressing automated production assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 |