CN204747801U - Prefabricated workstation of coil pipe - Google Patents
Prefabricated workstation of coil pipe Download PDFInfo
- Publication number
- CN204747801U CN204747801U CN201520237267.2U CN201520237267U CN204747801U CN 204747801 U CN204747801 U CN 204747801U CN 201520237267 U CN201520237267 U CN 201520237267U CN 204747801 U CN204747801 U CN 204747801U
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- CN
- China
- Prior art keywords
- elbow
- hopper
- coil pipe
- slide unit
- positioner
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- Expired - Fee Related
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Abstract
The utility model relates to a prefabricated workstation of coil pipe, including workbin, pipe range detection device, preheating device, automatic welder, artifical welding set, detect a flaw device and finished product workbin, workbin and pipe range detection device between be provided with the first slip table of sending to, be provided with the second and send the slip table to between preheating device and automatic welder, be provided with the third and send the slip table to between automatic welder and artifical welding set, at artifical welding set and detect a flaw and be provided with the fourth between the device and send the slip table to. The utility model discloses degree of automation is high, and automatic completion of procedure of settlement is in advance all pressed in most work, alleviates operating personnel's working strength, and production efficiency is high, is fit for batch production, can produce high accuracy, high -quality coil pipe.
Description
Technical field
The utility model belongs to coil pipe prefabricating technique field, relates to the prefabricated work station of a kind of coil pipe.
Background technology
Traditional fabrication coil pipe major part need of work is by manually having gone, the group of such as pipe fitting is to, welding, flaw detection and carrying etc., and hand labor intensity is large, and production efficiency is low, be not suitable for batch production, finished product error is large, and precision is little, has influence on the quality of product, also have because the time of preheating, slow cooling is long, production efficiency is low, and traditional approach exists that process velocity is slow in summary, operating efficiency is low, the defects such as the Product Precision produced is not high, quality is unreliable.
Summary of the invention
In order to overcome defect of the prior art, the purpose of this utility model is, provides that a kind of automaticity is high, production efficiency is high, can produce the prefabricated work station of coil pipe of high accuracy, high-quality coil pipe.
The purpose of this utility model is achieved in that the prefabricated work station of a kind of coil pipe, comprise hopper, pipe range checkout gear, preheating device, automatic soldering device, human weld's device, failure detector and finished product hopper, be provided with first between described hopper and pipe range checkout gear and send slide unit to, between preheating device and automatic soldering device, be provided with second send slide unit to, between automatic soldering device and human weld's device, be provided with the 3rd send slide unit to; Between human weld's device and failure detector, be provided with the 4th send slide unit to.
The respective side of above-mentioned automatic soldering device and human weld's device is provided with annealing device.
Above-mentioned automatic soldering device comprises base, base is provided with robot group to positioner, robot full weld positioner, elbow hopper, elbow detector, elbow gripping apparatus, welding gun, welding gun cleaner with change rifle assembly, wherein elbow detector is arranged on the side of elbow hopper, elbow hopper is built with elbow, and elbow completes the work of automatic welding by elbow gripping apparatus, the action of robot group to positioner, robot full weld positioner and welding gun.
The utility model gives prominence to compared to existing technology and useful technique effect is: the utility model automaticity is high, major part work all completes automatically by the program of setting in advance, alleviate the working strength of operating personnel, production efficiency is high, be applicable to batch production, high accuracy, high-quality coil pipe can be produced.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only a kind of embodiment of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is the partial enlarged drawing in Fig. 1 H portion;
Fig. 3 of the present utility modelly faces structural representation;
Fig. 4 is left TV structure schematic diagram of the present utility model.
Number in the figure implication: 1-hopper; 2-pipe range checkout gear; 3-preheating device;
4-automatic soldering device; 41-base; 42-robot group is to positioner;
43-robot full weld positioner; 44-elbow hopper; 45-elbow detector;
46-elbow gripping apparatus; 47-welding gun; 48-changes rifle assembly; 49-welding gun cleaner;
5-human weld device; 6-finished product hopper; 10-first sends slide unit to;
20-second sends slide unit to; 30-the 3rd sends slide unit to; 40-the 4th sends slide unit to.
Detailed description of the invention
Be further described the utility model with specific embodiment below in conjunction with accompanying drawing, the purpose of this utility model is achieved in that as Figure 1-Figure 4:
The prefabricated work station of a kind of coil pipe, comprise hopper 1, pipe range checkout gear 2, preheating device 3, automatic soldering device 4, human weld's device 5, failure detector and finished product hopper 6, be provided with first between described hopper 1 and pipe range checkout gear 2 and send slide unit 10 to, between preheating device 3 and automatic soldering device 4, be provided with second send slide unit 20 to, between automatic soldering device 4 and human weld's device 5, be provided with the 3rd send slide unit 30 to; Between human weld's device 5 and failure detector, be provided with the 4th send slide unit 40 to.
Further, above-mentioned automatic soldering device 4 and the respective side of human weld's device 5 are provided with annealing device.
Further, above-mentioned automatic soldering device 4 comprises base 41, base 41 is provided with robot group to positioner 42, robot full weld positioner 43, elbow hopper 44, elbow detector 45, elbow gripping apparatus 46, welding gun 47, welding gun cleaner 49 with change rifle assembly 48, wherein elbow detector 45 is arranged on the side of elbow hopper 44, elbow hopper 44 is built with elbow, and elbow completes the work of automatic welding by elbow gripping apparatus 46, the action of robot group to positioner 42, robot full weld positioner 43 and welding gun 47.
The utility model is multiple functional, and applicability is strong: realize the welding of U-shaped pipe, survivor of a murder attempt robot automatic welding, dead mouth manual welding; There is the functions such as preheating, welding, line flaw detection; The products such as 9.2t, 11.5t, 15t, 23t and 23t be traditional are adapted to by changing fixture.
Elbow process: realize 180 ° of elbows, 90 ° of elbow bevels process; The elbow of the products such as 9.2t, 11.5t, 23t and 23t be traditional is adapted to by changing fixture.
Utility model works flow process:
A, part store: header box preparatory class carries out; Treated material (hopper or bin) puts precalculated position by driving;
B, start work station: after operator is errorless to the various equipment of work station, raw material inspection, press start button, start work station, start working;
C, light pipe and elbow group pair: welding robot is carried elbow and located to weld jig and clamp; Transfer robot carrying light pipe clamps to fixture location, welding robot welding;
D, preheating: group to after workpiece be transported to preheating station preheating by transfer robot;
E, welding: after preheating, workpiece is transported to welding post by transfer robot and locates clamping, first carries out TIG bottoming, then carries out MAG filling;
F, slow cooling: the artificial slow cooling of welded workpiece;
G, manual welding: through group to the workpiece manual welding after, preheating;
H, artificial slow cooling: the workpiece handling after manual welding carries out artificial slow cooling to slow cooling bin;
I, natrual ageing: after artificial slow cooling, workpiece carries out 24 hours natrual ageing;
J, flaw detection: the workpiece through natrual ageing carries out line flaw detection;
K, vanning: the workpiece after flaw detection carries vanning by transfer robot;
L, finished product logistics: the finished parts of this work station carrying heat-treatment zone is heat-treated by manual operation driving.
Above-described embodiment is only preferred embodiment of the present utility model, not limits protection domain of the present utility model according to this, therefore: all equivalence changes done according to structure of the present utility model, shape, principle, all should be covered by within protection domain of the present utility model.
Claims (3)
1. the prefabricated work station of coil pipe, it is characterized in that: comprise hopper, pipe range checkout gear, preheating device, automatic soldering device, human weld's device, failure detector and finished product hopper, be provided with first between described hopper and pipe range checkout gear and send slide unit to, between preheating device and automatic soldering device, be provided with second send slide unit to, between automatic soldering device and human weld's device, be provided with the 3rd send slide unit to; Between human weld's device and failure detector, be provided with the 4th send slide unit to.
2. the prefabricated work station of coil pipe according to claim 1, is characterized in that: the respective side of described automatic soldering device and human weld's device is provided with annealing device.
3. the prefabricated work station of coil pipe according to claim 1, it is characterized in that: described automatic soldering device comprises base, base is provided with robot group to positioner, robot full weld positioner, elbow hopper, elbow detector, elbow gripping apparatus, welding gun, welding gun cleaner with change rifle assembly, wherein elbow detector is arranged on the side of elbow hopper, elbow hopper is built with elbow, and elbow completes the work of automatic welding by elbow gripping apparatus, the action of robot group to positioner, robot full weld positioner and welding gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237267.2U CN204747801U (en) | 2015-04-20 | 2015-04-20 | Prefabricated workstation of coil pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237267.2U CN204747801U (en) | 2015-04-20 | 2015-04-20 | Prefabricated workstation of coil pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204747801U true CN204747801U (en) | 2015-11-11 |
Family
ID=54462555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520237267.2U Expired - Fee Related CN204747801U (en) | 2015-04-20 | 2015-04-20 | Prefabricated workstation of coil pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204747801U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785968A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Coil pipe prefabrication workstation |
-
2015
- 2015-04-20 CN CN201520237267.2U patent/CN204747801U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785968A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Coil pipe prefabrication workstation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20190420 |