CN107717484A - Multi-ram forging production line - Google Patents
Multi-ram forging production line Download PDFInfo
- Publication number
- CN107717484A CN107717484A CN201711205645.9A CN201711205645A CN107717484A CN 107717484 A CN107717484 A CN 107717484A CN 201711205645 A CN201711205645 A CN 201711205645A CN 107717484 A CN107717484 A CN 107717484A
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- CN
- China
- Prior art keywords
- station
- blank
- forging
- scaling
- slideway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005242 forging Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 238000005507 spraying Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000006698 induction Effects 0.000 claims abstract description 20
- 238000005461 lubrication Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 13
- 238000004062 sedimentation Methods 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Forging (AREA)
Abstract
The present invention relates to technical field of forging, specifically a kind of multi-ram forging production line.Including the raw material blanking station being arranged in order, blank feeding station, sensing heating station, water de-scaling station, spraying lubrication station, forging station, forging transfer station, raw material blanking station is provided with saw cutting device and storing frame, blank feeding station is provided with hanging apparatus and operating platform, sensing heating station is provided with Medium Frequency Induction Heating Furnace, the gating location of Medium Frequency Induction Heating Furnace is provided with V-groove and the first pusher cylinder, water de-scaling station is provided with De-scaling box, registration roller is respectively equipped with De-scaling box, dephosphorization ring above registration roller, spraying lubrication station is provided with feeding manipulator and spray coating mechanical hand；Forging station is provided with multi-ram forging hydraulic press and mould, and forging transfer station is provided with blanking mechanical hand, carrier chain and blank forged piece storage area.Each station of the present invention set it is close, can each forging of continuous production, can be achieved it is unattended automatically control, production efficiency is high.
Description
Technical field
The present invention relates to technical field of forging, specifically a kind of multi-ram forging production line.
Background technology
At present, field shaped structure forming workblank first general compared with complex forging is forged, part is processed into by blank, with
The development of FMT, using multi-ram forging can directly forge some are hollow, with endoporus or surface with boss and branch
Complex forging, this technology reduce part processing capacity, improve the combination property of forging, but most of multidirectional moulds at present
Forging, is all that function modificationses are carried out on original forging press and production line, can not realize the continuous production of more forgings, production efficiency
It is low, it is unsuitable for producing the multi-ram forging part of plurality of specifications model.
The content of the invention
Present invention seek to address that above mentioned problem, so as to provide it is a kind of can each forging of continuous production, production efficiency it is high
Multi-ram forging production line.
The present invention solves described problem, and the technical scheme of use is：
A kind of multi-ram forging production line, including be arranged in order raw material blanking station, blank feeding station, sensing heating station,
Water de-scaling station, spraying lubrication station, forging station, forging transfer station；
Raw material blanking station is provided with saw cutting device and the storing frame for holding the good blank of sawing；
Blank feeding station is provided with hanging apparatus and operating platform, and operating platform is provided with platform guardrail, staircase and feeding table,
Storing frame is transported on operating platform by hanging apparatus, and the blank of storing inframe is transported on feeding table by hanging apparatus；
Sensing heating station is provided with Medium Frequency Induction Heating Furnace, and the gating location of Medium Frequency Induction Heating Furnace is provided with V-groove and the
One pusher cylinder, V-groove is connected with feeding table receives the blank that slips on feeding table, and the blank on V-groove passes through the first pusher
Cylinder is pushed in Medium Frequency Induction Heating Furnace；
Water de-scaling station is provided with De-scaling box, de-scaling water system, sedimentation basin, firecoat collecting pit, the charging aperture of De-scaling box and discharging
Mouth connects the charging slideway being obliquely installed and discharging slideway respectively, and charging slideway upper end connects Frequency Induction Heating by upper roller-way
The discharging opening of stove, the junction of charging slideway and upper roller-way are provided with the second pusher cylinder, and the lower end for the slideway that discharges passes through lower roller
Connection spraying lubricates station, and registration roller, the dephosphorization ring above registration roller are respectively equipped with De-scaling box, and registration roller receives charging
Blank after the completion of dephosphorization is simultaneously sent on discharging slideway by the blank that is slipped on slideway, dephosphorization ring connection Scale Removal Water System；
Spraying lubrication station is provided with feeding manipulator and spray coating mechanical hand；
Forging station is provided with multi-ram forging hydraulic press, and mould is housed on the work top of multi-ram forging hydraulic press, on lower roller
The blank of submitting is fed through in the die cavity of mould by feeding manipulator；
Forging transfer station is provided with blanking mechanical hand, carrier chain and blank forged piece storage area, and the blank after forging passes through blanking
Manipulator is delivered on carrier chain, and the blank on carrier chain is delivered to blank forged piece storage area by running gear.
Using the present invention of above-mentioned technical proposal, compared with prior art, the characteristics of it is protruded, is：
Each station of production line set it is close, can each forging of continuous production, can be achieved it is unattended automatically control, production efficiency
It is high.
Preferably, the further technical scheme of the present invention is：
The lower end of corresponding charging slideway is provided with block in dephosphorization case, for the blank fed on slideway to be kept off in registration roller.
Brief description of the drawings
Fig. 1 is production line integral layout structural representation of the embodiment of the present invention；
Fig. 2 is the structural representation that operating platform of the embodiment of the present invention is connected with Medium Frequency Induction Heating Furnace；
Fig. 3 is the structural representation of dephosphorization case of the embodiment of the present invention；
Fig. 4 is Fig. 3 side structure schematic view；
Fig. 5 is the main structure diagram of dephosphorization ring of the embodiment of the present invention；
Fig. 6 is Fig. 5 side structure schematic view；
In figure：Raw material blanking station 1；Blank feeding station 2；Sensing heating station 3；Water de-scaling station 4；Spraying lubrication station 5；
Forging station 6；Forging transfer station 7；Blank forged piece storage area 8；Carrier chain 9；Blanking mechanical hand 10；Multi-ram forging hydraulic press
11；Spray coating mechanical hand 12；Feeding manipulator 13；Central control room 14；De-scaling box 15；Medium Frequency Induction Heating Furnace 16；De-scaling water system
System 17；Operating platform 18；Hanging apparatus 19；Saw cutting device 20；Storing frame 21；Platform guardrail 22；Feeding table 23；Blank 24；On
Roller-way 25；V-groove 26；First pusher cylinder 27；Staircase 28；Second pusher cylinder 29；Dephosphorization ring 30；Lower roller 31；Charging is slided
Road 32；Discharge slideway 33；Nozzle 34；Block 35；Registration roller 36；
Embodiment：
With reference to embodiment, the invention will be further described, and purpose, which is only that, more fully understands present invention, therefore, institute
The example of act is not intended to limit protection scope of the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of multi-ram forging production line, including the raw material blanking being arranged in order
Work, 1, blank feeding station 2, sensing heating station 3, water de-scaling station 4, spraying lubrication station 5, forging station 6, forging transfer
Station 7.
Raw material blanking station 1 is provided with saw cutting device 20 and the storing frame 21 for holding the good blank 24 of sawing, raw material
Discharge station 1 be mainly used in forge blanking, configure saw cutting device 20, complete the processing of round bar, after the completion of round bar is placed
The storing frame 21 specified, storing frame 21 is transported to by blank feeding station 2 by railcar or fork truck etc..
Blank feeding station 2 is provided with hanging apparatus 19 and operating platform 18, operating platform 18 be provided with platform guardrail 22,
Storing frame 21 equipped with blank 24 is transported on operating platform 18 and by blank 24 by staircase 28 and feeding table 23, hanging apparatus 19
It is transported on feeding table 23.
Sensing heating station 3 is provided with Medium Frequency Induction Heating Furnace 16, and the gating location of Medium Frequency Induction Heating Furnace 16 is provided with V
The pusher cylinder 27 of type groove 26 and first, V-groove 26 are connected the blank 24 for receiving and being slipped on feeding table 23 with feeding table 23, and first pushes away
Material cylinder 27 pushes the blank 24 on V-groove 26 in Medium Frequency Induction Heating Furnace 16, and Medium Frequency Induction Heating Furnace 16 is by blank 24
Laser heating is to technological temperature.
Water de-scaling station 4 is provided with De-scaling box 15, de-scaling water system 17, sedimentation basin, firecoat collecting pit, and De-scaling box 15 enters
Material mouth and discharging opening connect the charging slideway 32 being obliquely installed and discharging slideway 33 respectively, and the charging upper end of slideway 32 passes through upper roller-way
The discharging opening of 25 connection Medium Frequency Induction Heating Furnaces 16, the junction of charging slideway 32 and upper roller-way 25 is provided with the second pusher cylinder
29, the lower end for the slideway 33 that discharges connects spraying lubrication station 5 by lower roller 31, be respectively equipped with De-scaling box 15 registration roller 36,
Dephosphorization ring 30 above registration roller 36, registration roller 36 receive on charging slideway 32 blank 24 that slips into and by after the completion of dephosphorization
Blank 24 be sent on discharging slideway 33, dephosphorization ring 30 connects Scale Removal Water System 17, and dephosphorization ring 30 is provided with shower nozzle 34, by except
The water under high pressure of phosphorus water system 17 clears up the surface scale of hot blank 24 delivered into from upper roller-way 25 in dephosphorization case 15 dry
Only.
Spraying lubrication station 5 is provided with feeding manipulator 13 and spray coating mechanical hand 12；Spraying lubrication station 5 sets integrated spray
Apply lubricant and spray the spray coating mechanical hand 12 of cooling water, realize the functions such as purging, spraying, lubrication, cleaning mould rapidly and efficiently
The oxide skin residue remained in tool die cavity, the even application of agent is lubricated to mold cavity and drift, and in continuous production
Timely mould and drift can be cooled.
Forging station 6 is provided with multi-ram forging hydraulic press 11, and mould is housed on the work top of multi-ram forging hydraulic press 11,
The appearance and size of mould is fixed, and mold cavity is designed according to wrought form, and the blank 24 sent out on lower roller 31 is by upper
Material manipulator 13 is fed through in the die cavity of mould；
Forging transfer station 7 is provided with blanking mechanical hand 10, carrier chain 9 and blank forged piece storage area 8, and the blank 24 after forging is logical
Cross blanking mechanical hand 10 to be delivered on carrier chain 9, the blank 24 on carrier chain 9 is delivered to blank forged piece by running gear and deposited
Area 8.
The course of work：
Raw material is sawed into the blank 24 for meeting technological requirement, blank by saw cutting device 20 according to demand on raw material blanking station 1
24 be placed into storing frame 21 after be transferred to using hanging apparatus 19 on the operating platform 18 of blank feeding station 2, operating platform 18
It is provided with platform guardrail 22 and staircase 28 and necessary space is easy to operation.
Blank 24 is put to feeding table 23, blank 24 slips into V-shaped groove 26 successively, and the first pusher cylinder 27 promotes base
Material 24 enters Medium Frequency Induction Heating Furnace 16, and induction coil, fire resisting furnace charge are provided with the body of heater of Medium Frequency Induction Heating Furnace 16, can basis
Blank specification, heating-up temperature, productive temp etc. adjust furnace binding, and blank 24 is heated to technological temperature after body of heater, lead to
Cross the upper roller-way 25 rotated and be transferred to water de-scaling station 4.
Blank 24 along upper roller-way 25 be transferred to water de-scaling station 4 when, by the second pusher cylinder 29 be pushed into charging slideway 32, enter
The end of material slideway 32 is provided with block 35, ensures that blank 24 can be fallen between registration roller 36, now the second pusher cylinder 29 pushes away
Dynamic de-scaling ring 30 is descending, and de-scaling ring 30 is connected with Scale Removal Water System 17, and nozzle 34 is set on de-scaling ring 30, can be adjusted according to blank 24
Whole spray time, distance, quantity for spray etc., after the completion of de-scaling, registration roller 36 makes blank 24 along discharging slideway 33 in the recession of cylinder
Lower roller 31 is slipped into, is gripped blank 24 to the work of the multi-ram forging hydraulic press 11 of forging station 6 by feeding manipulator 13
In the die cavity of table top mold.
Spray coating mechanical hand 12 connects compressed air, water, lubricant etc. by pipeline, can complete spray high pressure by being switched fast
Gas, cooling water, lubricant, spray coating mechanical hand 12 is laid out by nozzle 34 and the adjustment of the angle of nozzle 34, to adapt to different moulds
Have die cavity and drift.
Forging station 6 is provided with multi-ram forging hydraulic press 11 and mould, and feeding manipulator 13 accurately shifts hot blank 24
To mold cavity, after completing forging action, forging is gripped to the carrier chain 9 of forging transfer station 7 by blanking mechanical hand 10
On, forging is transferred to by blank forged piece storage area 8 by running gear and cooled down, forging station periphery sets necessary safety
Guardrail.
Central control room 14 is set, the control of single-station or jointly controlling for production line are realized by central control room 14.
Preferably feasible embodiment of the invention is the foregoing is only, not thereby limits to the interest field of the present invention,
All equivalence changes made with description of the invention and its accompanying drawing content, it is both contained within the interest field of the present invention.
Claims (2)
- A kind of 1. multi-ram forging production line, it is characterised in that：Including be arranged in order raw material blanking station, blank feeding station, Sensing heating station, water de-scaling station, spraying lubrication station, forging station, forging transfer station；Raw material blanking station is provided with saw cutting device and the storing frame for holding the good blank of sawing；Blank feeding station is provided with hanging apparatus and operating platform, and operating platform is provided with platform guardrail, staircase and feeding table, Storing frame is transported on operating platform by hanging apparatus, and the blank of storing inframe is transported on feeding table by hanging apparatus；Sensing heating station is provided with Medium Frequency Induction Heating Furnace, and the gating location of Medium Frequency Induction Heating Furnace is provided with V-groove and the One pusher cylinder, V-groove is connected with feeding table receives the blank that slips on feeding table, and the blank on V-groove passes through the first pusher Cylinder is pushed in Medium Frequency Induction Heating Furnace；Water de-scaling station is provided with De-scaling box, de-scaling water system, sedimentation basin, firecoat collecting pit, the charging aperture of De-scaling box and discharging Mouth connects the charging slideway being obliquely installed and discharging slideway respectively, and charging slideway upper end connects Frequency Induction Heating by upper roller-way The discharging opening of stove, the junction of charging slideway and upper roller-way are provided with the second pusher cylinder, and the lower end for the slideway that discharges passes through lower roller Connection spraying lubricates station, and registration roller, the dephosphorization ring above registration roller are respectively equipped with De-scaling box, and registration roller receives charging Blank after the completion of dephosphorization is simultaneously sent on discharging slideway by the blank that is slipped on slideway, dephosphorization ring connection Scale Removal Water System；Spraying lubrication station is provided with feeding manipulator and spray coating mechanical hand；Forging station is provided with multi-ram forging hydraulic press, and mould is housed on the work top of multi-ram forging hydraulic press, on lower roller The blank of submitting is fed through in the die cavity of mould by feeding manipulator；Forging transfer station is provided with blanking mechanical hand, carrier chain and blank forged piece storage area, and the blank after forging passes through blanking Manipulator is delivered on carrier chain, and the blank on carrier chain is delivered to blank forged piece storage area by running gear.
- 2. multi-ram forging production line according to claim 1, it is characterised in that：The lower end of corresponding charging slideway in dephosphorization case Provided with block, for the blank fed on slideway to be kept off in registration roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711205645.9A CN107717484A (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711205645.9A CN107717484A (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107717484A true CN107717484A (en) | 2018-02-23 |
Family
ID=61218563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711205645.9A Withdrawn CN107717484A (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107717484A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326566A (en) * | 2018-03-02 | 2018-07-27 | 江苏保捷精锻有限公司 | A kind of efficient full-automatic bearing circle production line and its working method |
| CN108746237A (en) * | 2018-05-22 | 2018-11-06 | 北京航星机器制造有限公司 | A kind of accurate hot extrusion flexible intelligent manufacture system and method |
| CN108890388A (en) * | 2018-09-18 | 2018-11-27 | 海盐县海塘标准件厂 | A kind of pipe fitting processing unit (plant) with lubricating action |
| CN109175895A (en) * | 2018-09-12 | 2019-01-11 | 扬州诚德重工有限公司 | A kind of whole process intelligence forging round-bar pass method |
| CN109351933A (en) * | 2018-10-25 | 2019-02-19 | 广州和德轻量化成型技术有限公司 | Fluid die forging machine |
| CN110076579A (en) * | 2019-04-18 | 2019-08-02 | 北京工业大学 | A kind of full-automatic continuous circular shape forging production line |
| CN112605323A (en) * | 2020-12-09 | 2021-04-06 | 北京机电研究所有限公司 | Automatic forging production line design integrating forging and heat treatment |
| CN113118348A (en) * | 2021-05-10 | 2021-07-16 | 北京机电研究所有限公司 | Automatic spray lubrication system for forging die |
| CN113319237A (en) * | 2021-05-26 | 2021-08-31 | 苏州虹逸重工科技有限公司 | Automatic servo numerical control forging line of car semi-axis |
| CN114367624A (en) * | 2021-12-30 | 2022-04-19 | 金马工业集团股份有限公司 | Automatic multi-station forging production line for sector gear shaft |
| CN118180913A (en) * | 2024-05-17 | 2024-06-14 | 无锡欣润包装机械科技有限公司 | Aluminium tank production line |
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| CN106955955A (en) * | 2017-04-05 | 2017-07-18 | 湖州机床厂有限公司 | A kind of multidirectional finish forge production line of valve body enclosed |
| CN207414795U (en) * | 2017-11-27 | 2018-05-29 | 二十二冶集团精密锻造有限公司 | Multi-ram forging production line |
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| US20070261466A1 (en) * | 2006-04-07 | 2007-11-15 | Wilson Tool International Inc. | Multi-tool technology |
| JP2012228707A (en) * | 2011-04-26 | 2012-11-22 | Nissan Motor Co Ltd | Forging method and system |
| CN102284524A (en) * | 2011-08-08 | 2011-12-21 | 芜湖新兴铸管有限责任公司 | Device for descaling by high-pressure water |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326566B (en) * | 2018-03-02 | 2023-07-14 | 江苏保捷精锻有限公司 | Efficient full-automatic bearing ring production line |
| CN108326566A (en) * | 2018-03-02 | 2018-07-27 | 江苏保捷精锻有限公司 | A kind of efficient full-automatic bearing circle production line and its working method |
| CN108746237A (en) * | 2018-05-22 | 2018-11-06 | 北京航星机器制造有限公司 | A kind of accurate hot extrusion flexible intelligent manufacture system and method |
| CN109175895A (en) * | 2018-09-12 | 2019-01-11 | 扬州诚德重工有限公司 | A kind of whole process intelligence forging round-bar pass method |
| CN108890388A (en) * | 2018-09-18 | 2018-11-27 | 海盐县海塘标准件厂 | A kind of pipe fitting processing unit (plant) with lubricating action |
| CN108890388B (en) * | 2018-09-18 | 2023-11-24 | 江苏恒盛通建设有限公司 | Pipe joint machining device with lubricating function |
| CN109351933A (en) * | 2018-10-25 | 2019-02-19 | 广州和德轻量化成型技术有限公司 | Fluid die forging machine |
| CN109351933B (en) * | 2018-10-25 | 2019-07-30 | 广州和德轻量化成型技术有限公司 | Fluid die forging machine |
| CN110076579A (en) * | 2019-04-18 | 2019-08-02 | 北京工业大学 | A kind of full-automatic continuous circular shape forging production line |
| CN112605323A (en) * | 2020-12-09 | 2021-04-06 | 北京机电研究所有限公司 | Automatic forging production line design integrating forging and heat treatment |
| CN113118348A (en) * | 2021-05-10 | 2021-07-16 | 北京机电研究所有限公司 | Automatic spray lubrication system for forging die |
| CN113319237A (en) * | 2021-05-26 | 2021-08-31 | 苏州虹逸重工科技有限公司 | Automatic servo numerical control forging line of car semi-axis |
| CN114367624A (en) * | 2021-12-30 | 2022-04-19 | 金马工业集团股份有限公司 | Automatic multi-station forging production line for sector gear shaft |
| CN118180913A (en) * | 2024-05-17 | 2024-06-14 | 无锡欣润包装机械科技有限公司 | Aluminium tank production line |
| CN118180913B (en) * | 2024-05-17 | 2024-09-06 | 无锡欣润包装机械科技有限公司 | Aluminium tank production line |
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Application publication date: 20180223 |