CN204276853U - A kind of efficient high vacuum former of conventional die-cast metal alloy - Google Patents
A kind of efficient high vacuum former of conventional die-cast metal alloy Download PDFInfo
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- CN204276853U CN204276853U CN201420703279.5U CN201420703279U CN204276853U CN 204276853 U CN204276853 U CN 204276853U CN 201420703279 U CN201420703279 U CN 201420703279U CN 204276853 U CN204276853 U CN 204276853U
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Abstract
A kind of efficient high vacuum former of conventional die-cast metal alloy, comprise control system, clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove, wherein, control system be electrically connected and control clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove; Attemperator integral installation is overlapped the inside in vacuum seal and can be overturn; Vacuum seal cover is connected with quantitatively giving soup device, injection device, vacuum extractor respectively; Clamping apparatus, injection device, vacuum seal cover combine, and form airtight cavity; Vacuum extractor vacuumizes airtight cavity; Automatically give soup device at melt stove and quantitatively connect between soup device.Equipment vacuum of the present utility model reaches below 30Pa, realizes high vacuum die casting, improves product quality.
Description
Technical field
The utility model relates to die-casting and molding technology, particularly a kind of efficient high vacuum former of conventional die-cast metal alloy.
Background technology
Along with the lifting day by day to die-cast product quality requirement, die-cast product comprised in the higher field of defect quality requirements in pore etc. a lot, conventional die-casting technique has been difficult to the requirement meeting product quality, and evacuated die-casting process technology is just becoming the emphasis of research in industry.
At present, evacuated die-casting process technology has two kinds of modes substantially.Mode is passed through disclosed in the vacuum die casting machine of number of patent application 201210250803.3: a disclosed vacuum die casting machine, utilizes mould, material tube chamber, melt, tup, in press casting procedure, forms the cavity of a sealing; Trigger vacuum extractor simultaneously, vacuumized by the bleeding point being located at die casting; This device is due to the restriction of die casting cycle, and the effective time vacuumized cavity is very short, and trigger point control overflow is high; Vacuum can only reach the level about 10000 handkerchiefs usually.
Another kind of mode is disclosed in patent No. US6805758B2: melting and injection part are all loaded into by the casing utilizing volume larger, then vacuumize casing entirety, melting and die casting are all carried out under vacuo.Although the method can ensure vacuum condition, vacuumize volume large, production efficiency is low.
In addition, and for example vacuum die casting machine disclosed in vacuum die casting machine disclosed in number of patent application 201310638433.5 and number of patent application 201320658005.4, mainly for the die casting of easy oxidation metal; Group method is still melting and die casting all to put and carries out under vacuum, vacuumize bulky problem although solve, do not solve common metal automatically to the problem of soup, for common metal, because smelting time was included in the whole production cycle, production efficiency is declined.
Utility model content
For above-mentioned problems of the prior art, the purpose of this utility model is the efficient high vacuum former providing a kind of conventional die-cast metal alloy, achieves the manufacture of the high-quality conventional die-cast metal alloy of high efficiency.
In order to realize above-mentioned utility model object, the technical solution adopted in the utility model is as follows:
A kind of efficient high vacuum former of conventional die-cast metal alloy, comprise control system, clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove, wherein, described control system be electrically connected and control described clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove;
Described attemperator integral installation is overlapped the inside in described vacuum seal and can be overturn;
Described vacuum seal cover is connected with described soup device, injection device, the vacuum extractor quantitatively given respectively;
Described clamping apparatus, injection device, vacuum seal cover combine, and form airtight cavity;
Described vacuum extractor vacuumizes the airtight cavity that described clamping apparatus, injection device, vacuum seal cover are formed;
Described automatically give soup device described melt stove and described quantitatively to soup device between connect.
Further, described vacuum seal cover comprises forward flange plate disposed therein, vacuum chamber, rear flange plate and be arranged on the cabin body of vacuum chamber vacuumizes interface, vacuum inlet, vacuum checking device, upset crucible water-cooled copper electrode inlet device and charging aperture, described forward flange plate is connected described vacuum chamber with described rear flange plate, described vacuum seal cover is connected with described injection device with described rear flange plate by described forward flange plate, the described interface that vacuumizes is connected with the pipeline of described vacuum extractor, described vacuum seal cover is connected with described soup device of quantitatively giving by described charging aperture.
Further, described attemperator comprises crucible, heat insulation sheath and water-cooled copper coil, described crucible is positioned at the below of described charging aperture, the outside of the described heat insulation sheath of described water-cooled copper coil winding outside described crucible, described water-cooled copper coil is connected with described upset crucible water-cooled copper electrode inlet device.
Further, described soup device of quantitatively giving comprises shrouding, infrared radiation thermometer, rotating cylinder, constant temperature funnel, funnel insulation coil, described shrouding and described constant temperature funnel are fixed to described rotating cylinder, described infrared radiation thermometer is arranged in described shrouding, and described funnel insulation coil is wrapped in the outside of described constant temperature funnel.
Further, described crucible is graphite crucible, and described funnel is graphite funnel.
Further, described melt stove is one or more.
Further, described clamping apparatus comprises fixed half and moving half, and described clamping apparatus has the clamping apparatus bleeding point be connected with described vacuum extractor.
Further, be describedly automatically manipulator to soup device, be describedly fixed with automatically to soup device end to get soup ladle.
The efficient high vacuum former of the conventional die-cast metal alloy that the utility model provides, controls simply, cost is low, stable performance also can be produced continuously automatically; Melting is carried out outside vacuum, reduces the volume of vacuum seal cover, decreases the time vacuumized, owing to directly adopting soup stock charging, because this reducing smelting time, improve production efficiency, and can realize automatic continuous production; Vacuum can reach below 30Pa, realizes high vacuum die casting, improves product quality, more obvious in the production of being dynamically connected certainly of this advantage die casting machine more than 400 tons.
Accompanying drawing explanation
Fig. 1 is the top view of the efficient high vacuum former of conventional die-cast metal alloy of the present utility model.
Fig. 2 is the schematic diagram of the vacuum seal cover of former of the present utility model.
Fig. 3 is the schematic diagram of the attemperator of former of the present utility model.
Fig. 4 is the quantitative to the schematic diagram of soup device of former of the present utility model.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with embodiment and accompanying drawing, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
The efficient high vacuum former of conventional die-cast metal alloy provided by the utility model, as shown in Figure 1, comprise control system 1, clamping apparatus 2, vacuum seal cover 3, attemperator 4, quantitatively to soup device 5, injection device 6, vacuum extractor 7, automatically to soup device 8 and melt stove 9.Wherein, control system 1 be electrically connected and control clamping apparatus 2, vacuum seal cover 3, attemperator 4, quantitatively to soup device 5, injection device 6, vacuum extractor 7, automatically to soup device 8 and melt stove 9.Control system 1 can be PLC Automatic Control pattern, automatically control clamping apparatus 2, vacuum seal cover 3, attemperator 4 respectively, quantitatively to soup device 5, injection device 6, vacuum extractor 7, automatically to the operation of soup device 8 and melt stove 9, automatically complete die cast.Melt stove 9 can be one, also can be multiple, and multiple melt stove 9 can around automatic to soup device 8 and with automatic soup device 8 of giving apart from equal.
Attemperator 4 integral installation is in the inside of vacuum seal cover 3, and attemperator 4 can overturn.Vacuum seal cover 3 is connected with quantitatively giving soup device 5, injection device 6, vacuum extractor 7 respectively.Can rotating and partial switching automatically to soup device 8, automatically can be manipulator to soup device 8, also can be other mechanism that is rotatable and partial switching.Get soup ladle 81 automatically to soup device 8 end winding support, getting soup ladle 81 can, for the cuboid with protrusion sharp-crested, also can be the cylinder with protruding sharp-crested.Automatically give soup device 8 at melt stove 9 and quantitatively connect to setting up soup stock conveying between soup device 5.
Clamping apparatus 2, injection device 6, vacuum seal cover 3 combine, and form airtight cavity.The airtight cavity that vacuum extractor 7 pairs of clamping apparatus 2, injection device 6, vacuum seal cover 3 are formed vacuumizes.
Clamping apparatus 2 comprises fixed half and moving half, and the shape and size of fixed half and moving half can design according to needs of production, and then can obtain the shaped article of difformity and size.Clamping apparatus 2 has the clamping apparatus bleeding point 10 be connected with vacuum extractor 7.
As shown in Figure 2, vacuum seal cover 3 comprises forward flange plate 31 disposed therein, vacuum chamber 32, rear flange plate 33 and is arranged on the charging aperture 38 vacuumizing interface 34, vacuum inlet 35, vacuum checking device 36, upset crucible water-cooled copper electrode inlet device 37 and be arranged on the cabin body end face of vacuum chamber 32 on cabin body one side of vacuum chamber 32.Forward flange plate 31 is connected vacuum chamber 32 with rear flange plate 33, at the two ends of the cabin body of vacuum chamber 32, vacuum seal cover 3 is connected with injection device 6 with rear flange plate 33 by forward flange plate 31, vacuumize interface 34 to be connected with the pipeline of vacuum extractor 7, vacuum inlet 35 for importing air in vacuum chamber 32, and then the vacuum in vacuum breaker cabin 32.Vacuum seal cover 3 is connected to soup device 5 with quantitative by the charging aperture 38 offered.
As shown in Figure 3, attemperator 4 comprises crucible 41, heat insulation sheath 42 and water-cooled copper coil 43.Heat insulation sheath 42 is centered around the outside of crucible 41, and water-cooled copper coil 43 is wrapped in the outside of heat insulation sheath 42.Water-cooled copper coil 43 is heated equably by heat insulation sheath 42 pairs of crucibles 41, and the heating-up temperature of water-cooled copper coil 43 can arrange and can control.Water-cooled copper coil 43 has turn over function and crucible 41 can be driven to overturn.Crucible 41 is positioned at the below of the charging aperture 38 of vacuum seal cover 3.The upset crucible water-cooled copper electrode inlet device 37 that water-cooled copper coil 43 and vacuum seal overlap 3 is connected, and upset crucible water-cooled copper electrode inlet device 37 controls heating and the upset of water-cooled copper coil 43.Water-cooled copper coil 43 also can be heated by resistive pipe belt and replace, and resistance heating tube is also configured to have turn over function.Crucible 41 is graphite crucible, also can be silica crucible or silicon nitride crucible.
As shown in Figure 4, comprise shrouding 51, infrared radiation thermometer 52, rotating cylinder 53, constant temperature funnel 54, funnel insulation coil 55 quantitatively to soup device 5.Shrouding 51 and constant temperature funnel 54 are fixed on the both sides of rotating cylinder 53, rotating cylinder 53 can change the position of shrouding 51 and constant temperature funnel 54, thus make shrouding 51 and constant temperature funnel 54 alternately be positioned at the top of the charging aperture 38 of vacuum seal cover 3, funnel insulation coil 55 is wrapped in the outside of constant temperature funnel 54, funnel insulation coil 55 can electrified regulation, thus making the temperature remained constant of constant temperature funnel 54, the heating-up temperature of funnel insulation coil 55 also can arrange and can control.Funnel insulation coil 55 can be water-cooled copper coil, also can be heated by resistive pipe belt and replace.Infrared radiation thermometer 52 is arranged in the thermometric form 56 that shrouding 51 is arranged, and thermometric form 56 is for make window by clear glass or other resistant to elevated temperatures transparent material.Constant temperature funnel 54 is graphite funnel, also can be quartz funnel or silicon nitride funnel.
The efficient high vacuum former of the conventional die-cast metal alloy that the utility model provides, after device power-up, the embodiment of die cast workpiece is as follows:
First, will the metal material of die casting be needed to put into melt stove 9, metal material be smelted into the liquid (that is, soup stock) reaching predetermined temperature and quality requirement in melt stove 9;
Then, open the power supply of attemperator 4, crucible 41 is also preheating to the temperature of needs by water-cooled copper coil 43 electrified regulation; Meanwhile, open quantitatively to the power supply of soup device 5, constant temperature funnel 54 is also heated to set point of temperature by funnel insulation coil 55 electrified regulation;
Then, use automatically to soup device 8 and get soup ladle 81, quantitative soup stock from melt stove 9; Meanwhile, to be switched to by constant temperature funnel 54 in the charging aperture 38 being inserted in vacuum seal cover 3 quantitatively to the rotating cylinder 53 of soup device 5 and just to the crucible 41 of the attemperator 4 inside vacuum seal cover 3;
Then, rotate automatically to soup device 8, the soup ladle 81 of getting filling soup stock to be transported to quantitatively to soup device 5 from melt stove 9 and to aim at constant temperature funnel 54, automatically gives soup device 8 partial switching, thus make the soup stock got inside soup ladle 81 be injected in crucible 41 by constant temperature funnel 54; Being switched to by shrouding 51 then quantitatively to the rotating cylinder 53 of soup device 5 covers above the charging aperture 38 of vacuum seal cover 3, meanwhile, and the dynamic model of clamping apparatus 2 and the automatic locked mode of cover half;
Then, vacuum extractor 7 is by vacuumizing interface 34, and the air in the airtight cavity formed clamping apparatus 2, vacuum seal cover 3, injection device 6 is extracted out, until reach vacuum level requirements in cavity; Meanwhile, by monitoring the temperature of the soup stock in crucible 41 quantitatively to the infrared radiation thermometer 52 of soup device 5, and soup stock temperature is not less than requirement to utilize water-cooled copper coil 43 to ensure;
Then, the water-cooled copper coil 43 of attemperator 4 overturns, and is injected into by the soup stock in crucible 41 in the material pipe of injection device 6; Meanwhile, vacuum extractor 7 switches to and vacuumizes from the clamping apparatus bleeding point 10 of clamping apparatus 2;
Then, the dynamic model of injection device 6 to clamping apparatus 2 and the cavity injection soup stock of cover half formation, complete die cast;
Then, vacuum extractor 7 stops vacuumizing, and the vacuum inlet 35 of vacuum seal cover 3 is opened, in vacuum chamber 32, import air, thus imports air in the airtight cavity of clamping apparatus 2, vacuum seal cover 3, injection device 6 formation; Clamping apparatus 2 die sinking; The board of die-cast formation equipment completes the actions such as automatic part picking release agent spraying;
Finally, rotate automatically to soup device 8 and turn back to melt stove 9, the above-mentioned soup stock that circulates from quantitative soup injects crucible 41 and action afterwards, realizes automatic continuous die cast and produces.
The efficient high vacuum former of conventional die-cast metal alloy provided by the utility model is based upon on the basis of efficient high vacuum forming method of conventional die-cast metal alloy, the clamping apparatus 2 of die-cast metal soup stock, attemperator 4, quantitative soup device 5, injection device 6, the vacuum extractor 7 given combine, outside metal material smelting furnace independent vacuum by the method; Soup stock is transported by automatically giving soup device; By quantitatively giving soup device 5 and attemperator 4 with soup stock; Dosing, evacuated die-casting process molding procedure is completed by injection device 6, vacuum extractor 7 and clamping apparatus 2.The step of the method is as follows:
First, will treat that melt stove 9 put into by the metal material of die casting, be melt into the liquid (i.e. soup stock) of die casting needs and be incubated at design temperature;
Secondly, also join in attemperator 4 to soup device 5 by soup stock by quantitative automatically to soup device 8 quantitative soup stock from melt stove 9;
Then, the dynamic model of clamping apparatus 2 and cover half matched moulds, clamping apparatus 2 and injection device 6, vacuum seal are overlapped 3 and are formed airtight cavity;
Then, vacuum extractor 7 vacuumizes the airtight cavity formed, and makes airtight cavity reach the condition of high vacuum degree of setting;
Finally, the soup stock in attemperator 4 is injected in the material pipe of injection device 6; The dynamic model of injection device 6 to clamping apparatus 2 and the cavity injection soup stock of cover half formation, die cast workpiece.
The efficient high vacuum former of the conventional die-cast metal alloy that the utility model provides, controls simply, cost is low, stable performance also can be produced continuously automatically; Guarantee the unimpeded of constant temperature funnel 54 quantitatively to the funnel of soup device 5 insulation coil 55, guarantee to produce and carry out continuously, infrared radiation thermometer 52 can monitor the temperature of soup stock continuously, constant temperature funnel 54 ensure that soup stock can add in the crucible 41 of the attemperator 4 inside vacuum seal cover 3 fast, and the seal of the cavity that shrouding 51 ensure that clamping apparatus 2, injection device 6, vacuum seal cover 3 is formed; The turn over function of attemperator 4 enables soup stock inject the barrel of injection device 6 fast; Crucible 41 and the preferred graphite material of constant temperature funnel 54, can realize responding to self-heating, reduce energy loss, and be not easy at remained on surface slag charge; Vacuum extractor 7 can be bled from the clamping apparatus bleeding point 10 vacuumizing interface 34 and clamping apparatus 2 respectively, helpful to the cavitations of die casting exhaust, elimination product, can significantly improve product quality.
Melt stove 9 is individual components of equipment, reduces the volume of vacuum seal cover 3, decreases the time vacuumized; Die-casting material is smelted into soup stock in melt stove 9, does not take the production time, improving production efficiency, and melt stove 9 can realize functions such as refining is degassed, slagging-off, promote soup stock quality, finally improve product quality; The forward flange plate 31 of vacuum seal cover 3 is connected with injection device 6 with rear flange plate 33, can obviously reduce the volume vacuumized, and the shape volume of vacuum chamber 32 is less by the impact of injection device 6, can according to needing the volume designing vacuum chamber 32, the vacuum of the utility model equipment can reach below 30Pa, realize real high vacuum die casting, improve product quality and enhance productivity, more obvious in the production that is certainly dynamically connected of this advantage die casting machine more than 400 tons.
The efficient high vacuum former of conventional die-cast metal alloy that the utility model provides, method is simple, under a high vacuum, manufactures die cast workpiece expeditiously.
The above embodiment only have expressed embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claim.
Claims (8)
1. the efficient high vacuum former of a conventional die-cast metal alloy, it is characterized in that, comprise control system, clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove, wherein, described control system be electrically connected and control described clamping apparatus, vacuum seal cover, attemperator, quantitatively to soup device, injection device, vacuum extractor, automatically to soup device and melt stove;
Described attemperator integral installation is overlapped the inside in described vacuum seal and can be overturn;
Described vacuum seal cover is connected with described soup device, injection device, the vacuum extractor quantitatively given respectively;
Described clamping apparatus, injection device, vacuum seal cover combine, and form airtight cavity;
Described vacuum extractor vacuumizes the airtight cavity that described clamping apparatus, injection device, vacuum seal cover are formed;
Described automatically give soup device described melt stove and described quantitatively to soup device between connect.
2. the efficient high vacuum former of conventional die-cast metal alloy according to claim 1, it is characterized in that, described vacuum seal cover comprises forward flange plate disposed therein, vacuum chamber, rear flange plate and be arranged on the cabin body of vacuum chamber vacuumizes interface, vacuum inlet, vacuum checking device, upset crucible water-cooled copper electrode inlet device and charging aperture, described forward flange plate is connected described vacuum chamber with described rear flange plate, described vacuum seal cover is connected with described injection device with described rear flange plate by described forward flange plate, the described interface that vacuumizes is connected with the pipeline of described vacuum extractor, described vacuum seal cover is connected with described soup device of quantitatively giving by described charging aperture.
3. the efficient high vacuum former of conventional die-cast metal alloy according to claim 2, it is characterized in that, described attemperator comprises crucible, heat insulation sheath and water-cooled copper coil, described crucible is positioned at the below of described charging aperture, the outside of the described heat insulation sheath of described water-cooled copper coil winding outside described crucible, described water-cooled copper coil is connected with described upset crucible water-cooled copper electrode inlet device.
4. the efficient high vacuum former of conventional die-cast metal alloy according to claim 3, it is characterized in that, described soup device of quantitatively giving comprises shrouding, infrared radiation thermometer, rotating cylinder, constant temperature funnel, funnel insulation coil, described shrouding and described constant temperature funnel are fixed to described rotating cylinder, described infrared radiation thermometer is arranged in described shrouding, and described funnel insulation coil is wrapped in the outside of described constant temperature funnel.
5. the efficient high vacuum former of conventional die-cast metal alloy according to claim 4, is characterized in that, described crucible is graphite crucible, and described funnel is graphite funnel.
6. the efficient high vacuum former of conventional die-cast metal alloy according to claim 1, is characterized in that, described melt stove is one or more.
7. the efficient high vacuum former of conventional die-cast metal alloy according to claim 1, it is characterized in that, described clamping apparatus comprises fixed half and moving half, and described clamping apparatus has the clamping apparatus bleeding point be connected with described vacuum extractor.
8. the efficient high vacuum former of conventional die-cast metal alloy according to claim 1, is characterized in that, is describedly automatically manipulator to soup device, is describedly fixed with automatically to soup device end to get soup ladle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420703279.5U CN204276853U (en) | 2014-11-20 | 2014-11-20 | A kind of efficient high vacuum former of conventional die-cast metal alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420703279.5U CN204276853U (en) | 2014-11-20 | 2014-11-20 | A kind of efficient high vacuum former of conventional die-cast metal alloy |
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| CN204276853U true CN204276853U (en) | 2015-04-22 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325107A (en) * | 2014-11-20 | 2015-02-04 | 苏州凯宥电子科技有限公司 | High-efficiency high-vacuum shaping equipment of conventional pressure casting metal (aluminum, zinc and copper) alloy and method |
| CN107214317A (en) * | 2017-06-02 | 2017-09-29 | 青海盐湖工业股份有限公司 | A kind of quantitative pouring system for alloy die cast |
| CN109926558A (en) * | 2017-12-18 | 2019-06-25 | 比亚迪股份有限公司 | Vacuum die casting machine and evacuated die-casting process method |
| CN110216267A (en) * | 2019-06-19 | 2019-09-10 | 周芮冬 | A kind of die casting machine novel intelligent coordinated type soup feeding machine |
| CN110548852A (en) * | 2019-09-04 | 2019-12-10 | 仁兴机械（佛山）有限公司 | injection device |
-
2014
- 2014-11-20 CN CN201420703279.5U patent/CN204276853U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325107A (en) * | 2014-11-20 | 2015-02-04 | 苏州凯宥电子科技有限公司 | High-efficiency high-vacuum shaping equipment of conventional pressure casting metal (aluminum, zinc and copper) alloy and method |
| CN107214317A (en) * | 2017-06-02 | 2017-09-29 | 青海盐湖工业股份有限公司 | A kind of quantitative pouring system for alloy die cast |
| CN109926558A (en) * | 2017-12-18 | 2019-06-25 | 比亚迪股份有限公司 | Vacuum die casting machine and evacuated die-casting process method |
| CN110216267A (en) * | 2019-06-19 | 2019-09-10 | 周芮冬 | A kind of die casting machine novel intelligent coordinated type soup feeding machine |
| CN110548852A (en) * | 2019-09-04 | 2019-12-10 | 仁兴机械（佛山）有限公司 | injection device |
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Granted publication date: 20150422 Effective date of abandoning: 20171114 |