CN109822087A - The semi-automatic foundry production line of intercooler gas chamber - Google Patents
The semi-automatic foundry production line of intercooler gas chamber Download PDFInfo
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- CN109822087A CN109822087A CN201910225684.8A CN201910225684A CN109822087A CN 109822087 A CN109822087 A CN 109822087A CN 201910225684 A CN201910225684 A CN 201910225684A CN 109822087 A CN109822087 A CN 109822087A
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Abstract
The invention belongs to the technical fields of foundry production line, it is intended to provide a kind of semi-automatic foundry production line of intercooler gas chamber, its key points of the technical solution are that including melting module, cast module, it include lifting device in melting module, the smelting furnace of lifting device side is set, the attemperator being connected with smelting furnace, the molten aluminum pond being connected with attemperator, lifting device matches setting with smelting furnace, casting module includes support base, pouring robot on support base is set, the support frame of pouring robot side is set, the casting machine ontology being connect with support frame, the transmitting device of casting robot side is set；The semi-automatic foundry production line of this intercooler gas chamber does not need manually to go transport, casting, pickup etc. in process of production, realize automation casting, the error in aluminum component production process can be reduced, and labour can be greatlyd save, improves positive production efficiency and production quality.
Description
Technical field
The present invention relates to the technical fields of foundry production line, the in particular to semi-automatic Foundry Production of intercooler gas chamber
Line.
Background technique
Intercooler is actually turbo charged auxiliary equipment, and its role is to improve the scavenging efficiency of engine.For increasing
For hydraulic motor, intercooler is the important composition component of pressure charging system.Either mechanically-sapercharged engine or turbocharging
Engine requires to install intercooler between booster and motor intake manifold, since this radiator is located at engine
Between booster, so also referred to as intercooler, abbreviation intercooler.
Intercooler is mainly formed by aluminum casting, and existing intercooler casting mainly comprises the following steps melting-molding-injection aluminium
Liquid-cooling-die sinking-pickup, this is also process of the general casting industry in casting, is all by manually dividing in entire process
Completion is criticized, the process of casting is relatively complicated, and manually there may be biggish errors during the manufacturing, and
Intercooler volume is larger, and there is also certain difficulties when pickup, thus in entirely production casting process, because molten aluminum causes again
Keep operating time length, labor intensity of workers big, causes production efficiency lower.
Summary of the invention
The present invention is to provide the semi-automatic foundry production line of intercooler gas chamber, has automatic casting, saves labour
And the advantages of high production efficiency.
Above-mentioned technical purpose of the invention has the technical scheme that
The semi-automatic foundry production line of intercooler gas chamber, including melting module, casting module, include mentioning in the melting module
It rises device, smelting furnace that lifting device side is set, the attemperator being connected with smelting furnace, be connected with attemperator
Molten aluminum pond, the lifting device match setting with smelting furnace, and the casting module includes support base, is arranged on support base
Pouring robot, the casting machine ontology connecting with support frame, is arranged in casting machine the support frame that pouring robot side is arranged in
The transmitting device of device people side, the pouring robot includes mounting seat, the casting arm that is flexibly connected with mounting seat, with pour
Infuse the pony ladle and pickup bearing plate of arm linkage.
By using above-mentioned technical proposal, the casting process of entire aluminum component is that aluminium block is transported to smelting furnace by elevator
In, by becoming molten aluminum after smelting furnace high melt, molten aluminum enters among attemperator and enters aluminium from attemperator again aluminium block
In liquid pool, pouring robot running drives pony ladle Sheng that molten aluminum is taken to be poured onto casting machine ontology, cools down casting machine ontology
Molding, then aluminum component after molding is accepted by robot linkage pickup bearing plate, it is placed into transmitting device upper end and is transmitted, completed
Entire workflow does not need manually to go transport, casting, pickup etc. in entirely casting process, realizes automation casting, energy
The error in aluminum component production process is enough reduced, and labour can be greatlyd save, improves positive production efficiency and production quality.
Further setting: the lifting device include the first rack, the first driving mechanism being arranged in the first rack, with
Fixed frame that first driving mechanism is slidably connected, the inlet orifice for being provided with fixed frame side, be clamped with fixed frame activity it is matched
Delivery vehicle, is arranged in the first machine the propelling sheave being rotatablely connected with the sliding plate of fixed frame side wall rotation connection and fixed frame side wall
Guide rail on frame, with the hinged protective door of the first rack, the sliding plate is connected with the first driving mechanism, the propelling sheave and
Guide rail matches, and the side wall of the delivery vehicle is fixedly connected with clamping frid, and the fixed frame lower end is fixedly connected with plugboard,
The plugboard and clamping frid shiding matching clamping.
By using above-mentioned technical proposal, delivery vehicle is pushed to the first machine frame inside, makes the clamping groove of delivery vehicle side wall
Plate is matched with plugboard clamping, closes protective door, starts the first driving mechanism, and the first driving mechanism is able to drive on fixed frame
It rises, so that fixed frame drives delivery vehicle to rise, toppling over for aluminium block is realized in delivery vehicle overturning when rising to certain altitude, is made
Aluminium block is fallen in smelting furnace from inlet orifice, realizes the conveying of aluminium block, and propelling sheave and guide rail, which match, can be improved delivery vehicle
Stability during transportation, while also can be realized the rotation of delivery vehicle, so that aluminium block is can be realized automatic charging.
Further setting: the smelting furnace includes furnace body, the feeding port for being provided with furnace body upper end and the hinged lid of furnace body
Plate, the fire door that the intracorporal melting furnace chamber of furnace is set, is provided with furnace body side, the discharge port for being provided with furnace cavity bottom, fixed company
It connects in the intracorporal flow guiding inclined plate of furnace, the flow guiding inclined plate is fixedly connected with discharge port, and the feeding port matches with inlet orifice to be set
It sets, the side wall of the furnace body is fixedly connected with height sensor, and the inductive probe of the height sensor extends in furnace chamber.
By using above-mentioned technical proposal, the aluminium block in delivery vehicle can fall after falling in inlet orifice from feeding port
Into melting furnace chamber, the intracavitary high temperature of smelting furnace can melt aluminium block, and the molten aluminum after melting flows to guarantor from flow guiding inclined plate
In warm device, the height sensor of sidewall of the furnace body can detect the height of aluminium block, high when aluminium block reach a certain height
Degree sensor can send a signal to the first actuating mechanism, keep elevator out of service, guarantee the accuracy of entire casting process.
Further setting: the attemperator include insulation barrel, be provided with insulation barrel close to furnace body side feed inlet, open
The ash gate being located on insulation barrel side wall, the feed inlet are connected with discharge port.
By using above-mentioned technical proposal, molten aluminum can enter in feed inlet from discharge port, and molten aluminum enters inside insulation barrel
Kept the temperature, guaranteed during entire casting, molten aluminum will not cooling down, so as to ensure casting process it is smooth into
Row.
Further setting: the molten aluminum pond includes pond body, the partition that is fixedly connected in pond body, and the partition is by pond body point
It is divided into the first cavity and the second cavity, is opened up on the partition there are two liquid exchange opening, first cavity is connected with insulation barrel,
The bottom end of second cavity is fixedly connected with backing plate.
By using above-mentioned technical proposal, the molten aluminum in insulation barrel enters in the first cavity, and the molten aluminum in the first cavity is logical
It crosses the liquid exchange opening on partition to enter in the second cavity, the setting of the second cavity backing plate at bottom can be such that the bottom end of the second cavity is higher than
First cavity can contain less impurity so that the impurity in molten aluminum can be deposited on the first cavity bottom end in the second cavity, the
Molten aluminum in two cavities can directly carry out that liquid is taken to be poured, and make the better quality of aluminum component.
Further setting: the bottom side of the wall of the pony ladle and casting arm is hinged, and the upper end of the pony ladle sets for open-like shape
It sets, the side wall of the pony ladle offers inlet, and the upper end of the pony ladle offers filtering port, and the filtering port sets for bending
It sets, the lower end of the casting arm is fixedly connected with detection probe, and the upper end of the casting arm is rotatably connected to support rod, described to take
Part bearing plate is fixedly connected with support rod.
By using above-mentioned technical proposal, the side wall of pony ladle is arranged in inlet, and pony ladle drives inlet to drop to liquid level
Lower end when feed liquor, can prevent the impurity of molten aluminum upper end or aluminium oxide from entering in pony ladle, guarantee molten aluminum in it is free from foreign meter, make
Molding aluminum component better quality, the setting of filtering port turnover shape can make toppling over for molten aluminum more accurate, will not pour down or forth
The phenomenon that, the setting of detection probe is able to detect that the height of liquid level, also can when so that liquid level is lower in the second cavity
Enough smoothly to take liquid, the pickup bearing plate of rotation connection, which is able to carry out overturning, topples over, and molding aluminum component is placed on transmitting device,
It can guarantee the Forming Quality of aluminum component, while labour is greatly saved, improve work efficiency.
Further setting: the casting machine ontology and support frame are rotatablely connected, and the casting machine ontology includes and support frame
It is second rack of rotation connection, the workbench being arranged in the second rack, setting lower mode cavity on the table, solid with workbench
Surely the molten aluminum holding groove that connects, the shuttering being connect with the second housing slide, the upper cavity for being provided with shuttering lower end, with molding
The output end of the first oil cylinder that plate upper end is fixedly connected, first oil cylinder extends in upper cavity, the molten aluminum accept behaviour with
Lower mode cavity is connected.
By using above-mentioned technical proposal, after molten aluminum is poured onto molten aluminum holding groove by robot, casting machine ontology turns
Dynamic to overturn molten aluminum to lower mode cavity and upper cavity, after molten aluminum forms in two die cavitys, shuttering moves up opening, machine
People's drive pickup bearing plate is moved to the lower end of lower mode cavity, and the first oil cylinder supports and moves molding aluminum component, so that aluminum component is fallen to pickup and hold
It on fishplate bar, realizes splicing, does not need manually to be operated in whole process, realize automated production casting, improve production
Efficiency.
Further setting: being provided with depassing unit in the insulation barrel, the depassing unit includes being arranged in insulation barrel one
The fixing seat of side, the third rack being rotatablely connected with fixing seat, the second driving mechanism being arranged in third rack and third machine
Adjutage that frame is slidably connected, the nitrogen gas generator being fixedly connected with adjutage and first motor are connected to nitrogen gas generator
Appendix, with the agitating shaft of adjutage rotation connection, be fixedly connected with adjutage subtract stream baffle, the agitating shaft and first electric
Machine linkage, the agitating shaft are hollow setting, and the appendix extends to inside agitating shaft.
By using above-mentioned technical proposal, after molten aluminum enters in attemperator, by agitating shaft and subtract stream baffle placement
Into in insulation barrel, nitrogen gas generator is opened, nitrogen is passed through into molten aluminum when agitating shaft rotation, when so that nitrogen is floated
It drives the impurity in molten aluminum to float, so as to make impurity swim in the upper surface of molten aluminum, keeps the impurity content in molten aluminum smaller, make
Molding aluminum component better quality.
Further setting: the side of the pouring robot is provided with oxide skin removal device, the oxide skin removal dress
Set the air pump being fixedly connected including cabinet, with cabinet, the air inlet pipe being connected to air pump, the gas transmission being connected to air inlet pipe side wall are sprayed
Pipe.
By using above-mentioned technical proposal, after molten aluminum is poured onto molten aluminum holding groove by pony ladle, pony ladle inner wall adhesion
Molten aluminum can react to form oxide skin with oxygen, and robot drives pony ladle to enter in cabinet, booster air pump, and air pump is to air inlet pipe and defeated
It is passed through pressure-air in gas blowout pipe, the oxide skin in pony ladle is blown off, guarantees the normal use of pony ladle, can also ensure that aluminum component
Forming Quality.
In conclusion the invention has the following advantages:
1, it does not need manually to go transport, casting, pickup etc. in entirely casting process, realizes automation casting, can reduce
Error in aluminum component production process, and labour can be greatlyd save, improve positive production efficiency and production quality；
2, depassing unit can be passed through nitrogen into molten aluminum, and the impurity in molten aluminum is driven to float when so that nitrogen is floated, thus
Impurity can be made to swim in the upper surface of molten aluminum, keep the impurity content in molten aluminum smaller, make molding aluminum component better quality；
3, oxide skin removal device can blow off the oxide skin in pony ladle, guarantee the normal use of pony ladle, can also ensure that aluminium
The Forming Quality of part.
Detailed description of the invention
Fig. 1 is the overall structure diagram for embodying automatic foundry production line；
Fig. 2 is for embodying the structural schematic diagram immediately ahead of lifting device；
Fig. 3 is the structural schematic diagram for embodying lifting device rear side side；
Fig. 4 is the overall structure diagram for embodying smelting furnace；
Fig. 5 is for embodying the structural schematic diagram in smelting furnace door；
Fig. 6 is the structural schematic diagram for embodying smelting furnace rear side side；
Fig. 7 is the overall structure diagram for embodying attemperator and depassing unit；
Fig. 8 is the concrete structure schematic diagram for embodying depassing unit；
Fig. 9 is the concrete structure schematic diagram for embodying agitating shaft and appendix in depassing unit；
Figure 10 is the overall structure diagram for embodying molten aluminum pond；
Figure 11 is the concrete structure schematic diagram for embodying pouring robot；
Figure 12 is the partial structure diagram for embodying casting machine ontology；
Figure 13 is the concrete structure schematic diagram for embodying shuttering and upper cavity in casting machine ontology；
Figure 14 is the overall structure diagram for embodying oxide skin removal device；.
In figure, 11, melting module；111, lifting device；1111, the first rack；1112, the first driving mechanism；1113, solid
Determine frame；1114, inlet orifice；1115, delivery vehicle；1116, sliding plate；1117, propelling sheave；1118, guide rail；1119, protective door；
112, smelting furnace；1121, furnace body；1122, feeding port；1123, cover board；1124, melting furnace chamber；1125, fire door；1126, it discharges
Mouthful；1127, flow guiding inclined plate；113, attemperator；1131, insulation barrel；1132, feed inlet；1133, ash gate；114, molten aluminum pond；
1141, pond body；1142, partition；22, module is cast；221, support base；222, pouring robot；2221, pedestal；2222, it is poured
Arm；2223, pony ladle；2224, pickup bearing plate；223, support frame；224, casting machine ontology；2241, the second rack；2242, work
Make platform；2243, lower mode cavity；2244, molten aluminum holding groove；2245, shuttering；2246, upper cavity；2247, the first oil cylinder；225, it passes
Defeated device；3, it is clamped frid；4, plugboard；5, universal wheel；121, the second motor；122, the first chain drive structure；123, it connects
Plate；6, height sensor；7, the second oil cylinder；8, flow-guiding channel；9, third oil cylinder；10, grafting baffle；110, depassing unit；
1101, fixing seat；1102, third rack；1103, the second driving mechanism；1104, adjutage；1105, nitrogen gas generator；1106,
First motor；1107, appendix；1108, agitating shaft；1109, subtract stream baffle；12, it is open；1031, third motor；1032,
Two chain drive structures；13, protective bucket；14, the first cavity；15, the second cavity；16, liquid exchange opening；17, backing plate；18, inlet；
19, filtering port；20, detection probe；21, support rod；23, oxide skin removal device；231, cabinet；232, air pump；233, air inlet
Pipe；234, gas transmission jet pipe；24, damping spring.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment: a kind of semi-automatic foundry production line of intercooler gas chamber, as shown in Figure 1, including melting module 11, casting
Modeling block 22 includes lifting device 111, the smelting furnace 112 that 111 side of lifting device is arranged in and melting in melting module 11
Attemperator 113 that furnace 112 is connected, the molten aluminum pond 114 being connected with attemperator 113, lifting device 111 and smelting furnace
112 match setting, and casting module 22 exists including support base 221, the pouring robot 222 being arranged on support base 221, setting
The support frame 223 of 222 side of pouring robot, is arranged in casting robot the casting machine ontology 224 connecting with support frame 223
The transmitting device 225 of side, entirely casts process are as follows: is transported to aluminium block in smelting furnace 112 by elevator, aluminium block is through superfusing
Become molten aluminum after 112 high melt of furnace, molten aluminum enters among attemperator 113 and enters molten aluminum pond from attemperator 113 again
In 114, the running of pouring robot 222, which is contained, takes molten aluminum to be poured onto casting machine ontology 224, cools down casting machine ontology 224
Molding, then aluminum component after molding is accepted by robot, it is placed into 225 upper end of transmitting device and is transmitted.
As shown in Figures 2 and 3, lifting device 111 includes the first rack 1111, first be arranged in the first rack 1111
Driving mechanism 1112, is provided with falling for 1113 side of fixed frame at the fixed frame 1113 being slidably connected with the first driving mechanism 1112
Material mouth 1114 is clamped matched delivery vehicle 1115, the sliding with the rotation connection of 1113 side wall of fixed frame with 1113 activity of fixed frame
Plate 1116, with 1113 side wall of fixed frame rotation connection propelling sheave 1117, be arranged in the first rack 1111 guide rail 1118, with
The hinged protective door 1119 of first rack 1111, sliding plate 1116 are connected with the first driving mechanism 1112, and guide rail 1118 is arranged
There are vertical end and horizontal ends, vertical end and horizontal ends are in arc-shaped transition, and propelling sheave 1117 matches with guide rail 1118.
As shown in Figures 2 and 3, the side wall of delivery vehicle 1115 is fixedly connected with clamping frid 3, and 1113 lower end of fixed frame is fixed
It is connected with plugboard 4, plugboard 4 and clamping 3 shiding matching of frid clamping, 1115 lower end of delivery vehicle is provided with universal wheel 5, installs
Delivery vehicle 1115 is pushed after aluminium block, makes 4 phase of plugboard of the clamping frid 3 and 1113 lower end of fixed frame of 1115 side wall of delivery vehicle
Matching clamping, is able to drive 1115 synchronizing moving of delivery vehicle when fixed frame 1113 is mobile.
As shown in Figures 2 and 3, the first driving mechanism 1112 includes the second electricity being fixedly connected with 1111 upper end of the first rack
Machine 121, two the first parallel chain drive structures 122 to link with the second motor 121, sliding plate 1116 and the first chain conveyer
Structure 122 is fixedly connected, the second motor 121 of starting, the second motor 121 drive 122 cycle rotation of the first chain drive structure, and first
It is mobile that chain drive structure 122 drives sliding plate 1116, to drive fixed frame 1113 mobile, realizes the promotion of delivery vehicle 1115,
When propelling sheave 1117 is moved to 1118 horizontal one end of guide rail, the first chain drive structure 122 still drives fixed frame 1113
Mobile, for fixed frame 1113 by rotation-limited, rotation when, drives delivery vehicle 1115 to overturn blanking, makes aluminium block from inlet orifice
It falls in 1114.
As shown in figure 4, smelting furnace 112 includes furnace body 1121, the feeding port 1122 and furnace body for being provided with 1121 upper end of furnace body
1121 hinged cover boards 1123, the melting furnace chamber 1124 being arranged in furnace body 1121, the fire door for being provided with 1121 side of furnace body
1125, the discharge port 1126 for being provided with furnace cavity bottom, the flow guiding inclined plate 1127 being fixedly connected in furnace body 1121, feeding port 1122
Match setting with inlet orifice 1114, for aluminium block from being fallen in 112 chamber of smelting furnace in inlet orifice 1114, smelting furnace 112 is resistance
Aluminium block, can be heated into molten aluminum by furnace, and the side wall of furnace body 1121 is fixedly connected with height sensor 6, the induction of height sensor 6
Probe extends in furnace chamber, and when aluminium block reach a certain height, height sensor 6 can send a signal to the first starter motor
Structure keeps elevator out of service, guarantees the accuracy of entire casting process.
As shown in figure 5, flow guiding inclined plate 1127 is fixedly connected with discharge port 1126, molten aluminum can along flow guiding inclined plate 1127 to
Discharge port 1126 flows, and the side wall of furnace body 1121 is fixedly connected with the second oil cylinder 7, the output end and cover board 1123 of the second oil cylinder 7
One end be hinged, start the second oil cylinder 7, the second oil cylinder 7 cover board 1123 that can link opens or closes.
As shown in fig. 6,1121 outside of furnace body is also fixedly connected with flow-guiding channel 8, flow-guiding channel 8 is connected with discharge port 1126
It is logical, third oil cylinder 9 is fixedly connected on the outside of furnace body 1121, the output end of third oil cylinder 9 is fixedly connected with grafting baffle 10, grafting
Baffle 10 is plugged in flow-guiding channel 8, and starting third oil cylinder 9 can control the flow velocity of molten aluminum.
As shown in fig. 7, attemperator 113 includes insulation barrel 1131, is provided with insulation barrel 1131 close to 1121 side of furnace body
Feed inlet 1132, the ash gate 1133 that is provided on 1131 side wall of insulation barrel, feed inlet 1132 is connected with discharge port 1126,
Depassing unit 110 is provided in insulation barrel 1131,1131 upper end of insulation barrel is provided with opening 12, depassing unit 110 and opening 12
Match setting.
As shown in Figure 7, Figure 8 and Figure 9, depassing unit 110 include be arranged in 1131 side of insulation barrel fixing seat 1101, with
Third rack 1102 that fixing seat 1101 is rotatablely connected, the second driving mechanism 1103 being arranged in third rack 1102, with the
Adjutage 1104 that three racks 1102 are slidably connected, the nitrogen gas generator 1105 being fixedly connected with adjutage 1104 and first motor
1106, the agitating shaft 1108 and extend that the appendix 1107 and adjutage 1104 being connected to nitrogen gas generator 1105 are rotatablely connected
What arm 1104 was fixedly connected subtracts stream baffle 1109, and certain blocking work can be played to the molten aluminum in rotation by subtracting stream baffle 1109
With the speed for rotating the revolving speed of molten aluminum from agitating shaft 1108 is different, so as to make molten aluminum adequately carry out degasification.
As shown in fig. 7,110 side of depassing unit can place protective bucket 13, agitating shaft 1108 when not in use may be used
To be placed in protective bucket 13, protective action is played to agitating shaft 1108.
As shown in fig. 7, the second driving mechanism 1103 includes the third motor being fixedly connected with 1102 upper end of third rack
1031, the second chain drive structure 1032 to link with third motor 1031, adjutage 1104 and the second chain drive structure 1032 are solid
Fixed connection, starts third motor 1031, and third motor 1031 drives the operation of the second chain drive structure 1032, the second chain drive structure
1032 drive adjutages 1104 slide in third rack 1102.
Start first motor 1106 and nitrogen gas generator 1105, agitating shaft 1108 and first motor 1106 link, the first electricity
Machine 1106 drives agitating shaft 1108 to rotate, and molten aluminum flowing is driven when agitating shaft 1108 rotates, and agitating shaft 1108 is hollow sets
It sets, appendix 1107 extends to inside agitating shaft 1108, and nitrogen is transported to molten aluminum bottom by appendix 1107, in agitating shaft 1108
Nitrogen can be made adequately to contact with molten aluminum when rotation, mix nitrogen with molten aluminum, the impurity in molten aluminum is driven to rise drift
Molten aluminum surface is floated on, the impurity content in molten aluminum is reduced.
As shown in Figure 10, molten aluminum pond 114 includes pond body 1141, the partition 1142 being fixedly connected in pond body 1141, partition
Pond body 1141 is separated into the first cavity 14 and the second cavity 15 by 1142, is opened up on partition 1142 there are two liquid exchange opening 16, two
Liquid exchange opening 16 can guarantee that the molten aluminum in the first cavity 14 and the second cavity 15 mutually flows, and prevent the temperature of molten aluminum from reducing, together
When be also able to maintain that the first cavity 14 is identical as molten aluminum liquid level in the second cavity 15, and the first cavity 14 is connected with insulation barrel 1131,
Molten aluminum enters in the first cavity 14 from insulation barrel 1131, and the bottom end of the second cavity 15 is fixedly connected with backing plate 17, the second cavity
The setting of 15 backing plate at bottom 17 can make the bottom end of the second cavity 15 be higher than the first cavity 14, so that the impurity in molten aluminum can deposit
In 14 bottom end of the first cavity.
As shown in figure 11, the casting that pouring robot 222 includes mounting seat 2221, is flexibly connected with mounting seat 2221
Arm 2222, the pony ladle 2223 and pickup bearing plate 2224 to link with casting arm 2222, the lower end of pony ladle 2223 and casting arm 2222
Side wall is hinged, and the upper end of pony ladle 2223 is open-like shape setting, and the side wall of pony ladle 2223 offers inlet 18, and inlet 18 is set
Setting can prevent the oxide skin on molten aluminum surface from entering in pony ladle 2223 in side wall, and the upper end of pony ladle 2223 offers filtering port 19,
Filtering port 19 is bending setting, and the lower end of casting arm 2222 is fixedly connected with detection probe 20, is powered to detection probe 20, leads to
Circuit communicates after detection probe 20 after electricity contacts molten aluminum, enters the change in depth circuit transmission of liquid level according to detection probe 20
Length also will do it variation, therefore can control the depth that pony ladle 2223 moves down, and the upper end of casting arm 2222 is rotatably connected to branch
Strut 21, pickup bearing plate 2224 are fixedly connected with support rod 21, are additionally provided between pickup bearing plate 2224 and support rod 21
Damping spring 24 can reduce vibration when aluminum component falls to pickup 2224 upper end of bearing plate.
As shown in figure 11, pouring robot 222 selects FANC210 to cast version industrial robot, this robot maximum is negative
210 kilograms are carried, most large arm opens up 2.6m.The note robot system in original-pack seven axis of robot mounting seat 2221 mainly by being poured
Arm, double-station pickup folder three parts composition casting use ten thousand standard types, seven axle gauge lattice, and necessary electromotor is that FANUC is original-pack, casting
Arm 2222 is long-armed aim at it is stainless steel welded roll over, interior to be equipped with drive sprocket, chain and rotating shaft etc., to driving portion pour into
360 degree of revolution execution of row take liquid, casting and deoxidation operation, are equipped with the tight device of chain around note face, when pony ladle 2223 shakes angle
When increase, need to carry out swelling by adjusting screw, so that it is guaranteed that take the precision of liquid.It is poured the detection depth needle of 2222 side of arm
It is processed by special stainless steel material, needs that viscous aluminium is prevented to be shorted phenomenon between three.
As shown in figure 11, the pony ladle 2223 for being poured 2222 end of arm is ceramic pony ladle, and maximum capacity is 30 kilograms, has and does not glue
The characteristic of aluminium, needing to be baked to 300 degree on fire door when using for the first time right can just take liquid.
As shown in Figure 12 and Figure 13, casting machine ontology 224 and support frame 223 are rotatablely connected, casting machine ontology 224 include with
Second rack 2241 of the rotation connection of support frame 223, is arranged in workbench the workbench 2242 being arranged in the second rack 2241
Lower mode cavity 2243 on 2242, the molten aluminum holding groove 2244 being fixedly connected with workbench 2242 connect with the sliding of the second rack 2241
The shuttering 2245 that connects, the upper cavity 2246 for being provided with 2245 lower end of shuttering, be fixedly connected with 2245 upper end of shuttering
Die cavity and holding groove only make signal effect in one oil cylinder 2247(figure), the output end of Ffirst cylinder 2 247 extends to upper cavity 2246
In, molten aluminum accepts behaviour and is connected with lower mode cavity 2243, and robot drives pony ladle 2223 that molten aluminum is poured onto molten aluminum holding groove 2244
Later, the rotation of casting machine ontology 224 overturns molten aluminum to lower mode cavity 2243 and upper cavity 2246, and molten aluminum is in two die cavitys
After molding, shuttering 2245 moves up opening, and pouring robot 222 drives pickup bearing plate 2224 to be moved to lower mode cavity 2243
Lower end, Ffirst cylinder 2 247 support and move molding aluminum component, fall to aluminum component on pickup bearing plate 2224, realize splicing.
As shown in Fig. 1 and Figure 14, the side of pouring robot 222 is provided with oxide skin removal device 23, oxide skin removal
Device 23 includes cabinet 231, the air pump 232 being fixedly connected with cabinet 231, the air inlet pipe 233 and air inlet being connected to air pump 232
The gas transmission jet pipe 234 of 233 side wall of pipe connection, after molten aluminum is poured onto molten aluminum holding groove by pony ladle 2223,2223 inner wall of pony ladle
The molten aluminum of adhesion can react to form oxide skin with oxygen, and robot drives pony ladle 2223 to enter in cabinet 231, booster air pump 232,
Air pump 232 is passed through pressure-air into air inlet pipe 233 and gas transmission jet pipe 234, and the oxide skin in pony ladle 2223 is blown off.
Specific work process: aluminium block is transported in smelting furnace 112 by elevator, and aluminium block passes through 112 high temperature melting of smelting furnace
Become molten aluminum after refining, molten aluminum enters among attemperator 113 and enters in molten aluminum pond 114 from attemperator 113 again, is poured machine
People 222, which operates, drives the Sheng of pony ladle 2223 that molten aluminum is taken to be poured onto casting machine ontology 224, is cooled to casting machine ontology 224
Type, then aluminum component after molding is accepted by robot linkage pickup bearing plate 2224, it is placed into 225 upper end of transmitting device and is passed
It is defeated, it does not need manually to be operated in whole work process, the working time can be saved, improve production efficiency and production matter
Amount.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (9)
1. a kind of semi-automatic foundry production line of intercooler gas chamber, it is characterised in that: including melting module (11), casting module
(22), in the melting module (11) include lifting device (111), setting lifting device (111) side smelting furnace
(112), the attemperator (113) being connected with smelting furnace (112), the molten aluminum pond (114) being connected with attemperator (113),
The lifting device (111) matches setting with smelting furnace (112), and the casting module (22) includes support base (221), setting
Pouring robot (222) on support base (221), setting pouring robot (222) side support frame (223), with branch
The casting machine ontology (224) of support (223) connection, the transmitting device (225) that casting robot side is set, the casting machine
The casting that device people (222) includes mounting seat (2221), is flexibly connected with mounting seat (2221).
2. the semi-automatic foundry production line of intercooler gas chamber according to claim 1, it is characterised in that: the promotion dress
Setting (111) includes the first rack (1111), the first driving mechanism (1112) being arranged on the first rack (1111) and the first drive
Fixed frame (1113) that motivation structure (1112) is slidably connected, the inlet orifice (1114) for being provided with fixed frame (1113) side, with it is solid
Determine frame (1113) activity and is clamped matched delivery vehicle (1115), the sliding plate with the rotation connection of fixed frame (1113) side wall
(1116), the guide rail with the propelling sheave (1117), setting of the rotation connection of fixed frame (1113) side wall on the first rack (1111)
(1118), with the first rack (1111) hinged protective door (1119), the sliding plate (1116) and the first driving mechanism
(1112) it is connected, the propelling sheave (1117) matches with guide rail (1118), and the side wall of the delivery vehicle (1115) is fixed to be connected
It is connected to clamping frid (3), fixed frame (1113) lower end is fixedly connected with plugboard (4), the plugboard (4) and clamping groove
The clamping of plate (3) shiding matching.
3. the semi-automatic foundry production line of intercooler gas chamber according to claim 2, it is characterised in that: the smelting furnace
It (112) include furnace body (1121), the feeding port (1122) for being provided with furnace body (1121) upper end and furnace body (1121) hinged cover board
(1123), melting furnace chamber (1124) in furnace body (1121) is set, the fire door (1125) that is provided with furnace body (1121) side, is opened
The discharge port (1126) for being located at furnace cavity bottom, the flow guiding inclined plate (1127) being fixedly connected in furnace body (1121), the water conservancy diversion are oblique
Plate (1127) is fixedly connected with discharge port (1126), and the feeding port (1122) and inlet orifice (1114) match setting, described
The side wall of furnace body (1121) is fixedly connected with height sensor (6), and the inductive probe of the height sensor (6) extends to furnace chamber
It is interior.
4. the semi-automatic foundry production line of intercooler gas chamber according to claim 3, it is characterised in that: the heat preservation dress
(113) are set to include insulation barrel (1131), the feed inlet (1132) for being provided with insulation barrel (1131) close furnace body (1121) side, open
The ash gate (1133) being located on insulation barrel (1131) side wall, the feed inlet (1132) are connected with discharge port (1126).
5. the semi-automatic foundry production line of intercooler gas chamber according to claim 4, it is characterised in that: the molten aluminum pond
It (114) include pond body (1141), the partition (1142) being fixedly connected in pond body (1141), the partition (1142) is by pond body
(1141) it is separated into the first cavity (14) and the second cavity (15), is opened up on the partition (1142) there are two liquid exchange opening (16),
First cavity (14) is connected with insulation barrel (1131), and the bottom end of second cavity (15) is fixedly connected with backing plate
(17)。
6. the semi-automatic foundry production line of intercooler gas chamber according to claim 1, it is characterised in that: the pony ladle
(2223) bottom side of the wall with casting arm (2222) is hinged, and the upper end of the pony ladle (2223) is open-like shape setting, described to pour
The side wall of spoon (2223) offers inlet (18), and the upper end of the pony ladle (2223) offers filtering port (19), the liquid
Mouth (19) is bending setting, and the lower end of casting arm (2222) is fixedly connected with detection probe (20), the casting arm
(2222) upper end is rotatably connected to support rod (21), and the pickup bearing plate (2224) is fixedly connected with support rod (21).
7. the semi-automatic foundry production line of intercooler gas chamber according to claim 1, it is characterised in that: the casting machine
Ontology (224) and support frame (223) are rotatablely connected, and the casting machine ontology (224) includes being rotatablely connected with support frame (223)
Second rack (2241), setting on the second rack (2241) workbench (2242), be arranged on workbench (2242) under
Die cavity (2243), the molten aluminum holding groove (2244) being fixedly connected with workbench (2242) are slidably connected with the second rack (2241)
Shuttering (2245), be provided with shuttering (2245) lower end upper cavity (2246), with shuttering (2245) upper end is fixed connects
The output end of the first oil cylinder (2247) connect, first oil cylinder (2247) extends in upper cavity (2246), and the molten aluminum is held
Behaviour is met to be connected with lower mode cavity (2243).
8. the semi-automatic foundry production line of intercooler gas chamber according to claim 4, it is characterised in that: the insulation barrel
(1131) it is provided with depassing unit (110) in, the depassing unit (110) includes fixation of the setting in insulation barrel (1131) side
Seat (1101), with fixing seat (1101) rotation connection third rack (1102), be arranged on third rack (1102) second
Driving mechanism (1103), the adjutage (1104) being slidably connected with third rack (1102) are fixedly connected with adjutage (1104)
Nitrogen gas generator (1105) and first motor (1106), be connected to nitrogen gas generator (1105) appendix (1107), with prolong
Semi-girder (1104) rotation connection agitating shaft (1108), be fixedly connected with adjutage (1104) subtract flow baffle (1109), it is described
Agitating shaft (1108) and first motor (1106) are linked, and the agitating shaft (1108) is hollow setting, the appendix (1107)
It is internal to extend to agitating shaft (1108).
9. the semi-automatic foundry production line of intercooler gas chamber according to claim 1, it is characterised in that: the casting machine
The side of device people (222) is provided with oxide skin removal device (23), the oxide skin removal device (23) include cabinet (231),
The air pump (232) that is fixedly connected with cabinet (231), the air inlet pipe (233) being connected to air pump (232), with air inlet pipe (233) side wall
The gas transmission jet pipe (234) of connection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910225684.8A CN109822087B (en) | 2019-03-25 | 2019-03-25 | Semi-automatic casting production line of intercooler air chamber |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910225684.8A CN109822087B (en) | 2019-03-25 | 2019-03-25 | Semi-automatic casting production line of intercooler air chamber |
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| CN116748506A (en) * | 2023-06-01 | 2023-09-15 | 浙江前进暖通科技股份有限公司 | Aluminum condensing heat exchanger casting machining circulation platform |
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