CN203772016U - Automatic aluminum ingot feeding device - Google Patents
Automatic aluminum ingot feeding device Download PDFInfo
- Publication number
- CN203772016U CN203772016U CN201420045794.9U CN201420045794U CN203772016U CN 203772016 U CN203772016 U CN 203772016U CN 201420045794 U CN201420045794 U CN 201420045794U CN 203772016 U CN203772016 U CN 203772016U
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- aluminium ingot
- aluminum ingot
- lifting material
- material frame
- lifting
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Abstract
The utility model relates to an automatic aluminum ingot feeding device. The automatic aluminum ingot feeding device comprises a feeder rack and an aluminum ingot lifting material basket, wherein a material basket lifting motor is arranged at the upper end of the feeder rack and connected with the aluminum ingot lifting material basket through a material basket lifting chain, an aluminum ingot placing bracket is arranged on the aluminum ingot lifting material basket, a linear motor guide rod is further arranged on the feeder rack and controlled by a linear material pushing motor, and the linear motor guide rod is connected with an aluminum ingot pushing support used for pushing aluminum ingots. The automatic aluminum ingot feeding device can automatically feed the aluminum ingots, the aluminum ingots can be preheated, molten aluminum can be prevented from splashing, and potential safety hazards are eliminated. Shaking force of the aluminum ingot lifting material basket is reduced through a material basket shock absorber, damage to the aluminum ingot lifting material basket can be reduced in the lowering process of the aluminum ingot lifting material basket, and the service life of the aluminum ingot lifting material basket is prolonged. According to the actual using position of the automatic aluminum ingot feeding device, and devices used in cooperation with the automatic aluminum ingot feeding device, the height of the feeder rack can be adjusted at will, and the automatic aluminum ingot feeding device is high in adaptability. The aluminum ingot feeding frequency is reduced, and the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of aluminium ingot automatic charging device.
Background technology
The investing method of the aluminium ingot routine of calciner is for adopting manual type to drop into, require on the one hand the input of one of operating personnel's timing one time, in actual operation and management, all there is very large difficulty, will certainly cause that like this temperature of aluminum liquid in stove is uncontrollable within the scope of process stipulation; Directly drop in stove without the aluminium ingot of pre-heating drying on the other hand, as making moist or directly inserting the aluminium liquid of high temperature with the aluminium ingot of steam, very easily blast and cause that aluminium liquid splashes, and exists serious potential safety hazard.
Summary of the invention
The utility model is for prior art deficiency, provides the one can automatic switching aluminium ingot, thereby and can carry out preheating to aluminium ingot and prevent that aluminium liquid from splashing, the aluminium ingot automatic charging device eliminating safe hidden trouble.
In order to solve the problems of the technologies described above, the utility model is solved by following technical proposals:
A kind of aluminium ingot automatic charging device, comprise batch charger frame and aluminium ingot lifting material frame, described batch charger frame upper end is provided with charging basket lifting motor, described charging basket lifting motor is connected with described aluminium ingot lifting material frame by charging basket lifting chain, on described aluminium ingot lifting material frame, be provided with aluminium ingot and place bracket, in described batch charger frame, be also provided with linear electric motors guide post, described linear electric motors guide post is by the control of pusher linear electric motors, and described linear electric motors guide post is connected with the aluminium ingot pusher support for pushing aluminium ingot.When use, first with manually aluminium ingot being packed into aluminium ingot lifting material frame, aluminium ingot lifting material frame once can pack 22 blocks of aluminium ingots into, then shut the reinforced safety door of aluminium ingot, on the main control industry control instrument of smelting furnace, set the interval time that feeds intake, the operational mode on batch charger control cabinet is rotated to " automatically " pattern, then press " startup " button, this device can according to the interval time of setting one one of aluminium ingot push preheating cabin, and drop in stove after the pre-heating drying of 15-20 minute.In the whole process that feeds intake, charging basket lifting motor and charging basket lifting chain are aluminium ingot lifting material frame automatic lifting, pusher linear electric motors push preheating cabin aluminium ingot aluminium ingot according to setting interval time, the program that whole process is all worked out by various sensors and PLC realizes automatic operation, after 22 blocks of aluminium ingots in material frame have all been pushed, the reset that automatically declines of aluminium ingot lifting material frame, and send reinforced prompting by alarm.Operation repeatedly thus, guarantee to meet die casting machine normal produce use aluminium amount.
In technique scheme, on described aluminium ingot lifting material frame, be provided with the reinforced safety door of aluminium ingot.The reinforced safety door of aluminium ingot is set and ensures cannot feed in raw material in the use procedure of aluminium ingot lifting material frame, prevent that aluminium ingot lifting material frame rises suddenly or declines reinforced time, thereby avoid the generation of security incident.
In technique scheme, described aluminium ingot lifting material frame below is provided with material frame damper.Reduce the shaking force of aluminium ingot lifting material frame, the damage that causes when reducing aluminium ingot lifting material frame and declining, extends aluminium ingot lifting material frame service life.
In technique scheme, described batch charger frame below is provided with bracket height and adjusts screw rod.The height of arbitrarily adjusting batch charger frame according to the device of the position of the actual use of device and collocation with it, device applicability is strong.
In technique scheme, described aluminium ingot lifting material frame is divided into eleventh floor, and every layer has two aluminium ingots of placing aluminium ingot and places bracket.Ensure that aluminium ingot only needs throw in once for one hour, reduces the input frequency of aluminium ingot, improving production efficiency.
In technique scheme, be also provided with preheating cabin, described preheating cabin comprises the platform for receiving the aluminium ingot that described aluminium ingot pusher stent pushing comes.Preheating cabin prevents from making moist or directly inserting with the aluminium ingot of steam after the aluminium liquid of high temperature, blasts and causes that aluminium liquid splashes, and eliminates safe hidden trouble.
The utility model compared with prior art, has following beneficial effect:
The utility model can automatic switching aluminium ingot, thereby and can carry out preheating to aluminium ingot and prevent that aluminium liquid from splashing, and eliminates safe hidden trouble.Material frame damper reduces the shaking force of aluminium ingot lifting material frame, reduces the damage that causes when aluminium ingot lifting material frame declines, extends aluminium ingot lifting material frame service life.The height of arbitrarily adjusting batch charger frame according to the device of the position of the actual use of device and collocation with it, device applicability is strong.Reduce the input frequency of aluminium ingot, improving production efficiency.
Brief description of the drawings
Fig. 1 is the utility model schematic diagram.
Fig. 2 is the utility model side schematic view.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail:
Referring to Fig. 1 and Fig. 2, a kind of aluminium ingot automatic charging device, comprise batch charger frame 1 and aluminium ingot lifting material frame 2, described batch charger frame 1 upper end is provided with charging basket lifting motor 3, described charging basket lifting motor 3 is connected with described aluminium ingot lifting material frame 2 by charging basket lifting chain 4, charging basket lifting chain 4 one end connect aluminium ingot lifting material frame 2, and the other end, on charging basket lifting motor 3, is driven aluminium ingot lifting material frame 2 is risen or declined by charging basket lifting motor 3.
Described aluminium ingot lifting material frame 2 is provided with aluminium ingot and places bracket 21, and aluminium ingot lifting material frame 2 is divided into eleventh floor, and every layer has two aluminium ingots of placing aluminium ingot and places bracket 21.Ensure that aluminium ingot only needs throw in once for one hour, reduces the input frequency of aluminium ingot, improving production efficiency.
On described aluminium ingot lifting material frame 2, be provided with the reinforced safety door 22 of aluminium ingot.The reinforced safety door 22 of aluminium ingot is set and ensures cannot feed in raw material in 2 use procedures of aluminium ingot lifting material frame, prevent that aluminium ingot lifting material frame 2 rises suddenly or declines reinforced time, thereby avoid the generation of security incident.
In described batch charger frame 1, be also provided with linear electric motors guide post 5, described linear electric motors guide post 5 is controlled by pusher linear electric motors 6, and described linear electric motors guide post 5 is connected with the aluminium ingot pusher support 7 for pushing aluminium ingot.Pusher linear electric motors 6 drive linear electric motors guide post 5 to move horizontally, and push aluminium ingot thereby make aluminium ingot pusher support 7 move horizontally simultaneously.
Described aluminium ingot lifting material frame 2 belows are provided with material frame damper 8.Reduce the shaking force of aluminium ingot lifting material frame 2, reduce the damage that causes when aluminium ingot lifting material frame 2 declines, extend 2 service lifes of aluminium ingot lifting material frame.
Described batch charger frame 1 below is provided with bracket height and adjusts screw rod 9.The height of arbitrarily adjusting batch charger frame 1 according to the device of the position of the actual use of device and collocation with it, device applicability is strong.
Also be provided with preheating cabin 10, described preheating cabin 10 comprises the platform 11 that pushes the aluminium ingot of coming for receiving described aluminium ingot pusher support 7.Preheating cabin 10 prevents from making moist or directly inserting with the aluminium ingot of steam after the aluminium liquid of high temperature, blasts and causes that aluminium liquid splashes, and eliminates safe hidden trouble.
When use, first with manually aluminium ingot being packed into aluminium ingot lifting material frame 2, being placed on aluminium ingot places on bracket 21, aluminium ingot lifting material frame once can pack 22 blocks of aluminium ingots into, then shut the reinforced safety door 22 of aluminium ingot, on the main control industry control instrument of smelting furnace, set the interval time that feeds intake, operational mode on batch charger control cabinet is rotated to " automatically " pattern, then press " startup " button, this device can according to the interval time of setting one one of aluminium ingot push preheating cabin 10, and drop in stove after the pre-heating drying of 15-20 minute.In the whole process that feeds intake, charging basket lifting motor 3 and charging basket lifting chain 4 are aluminium ingot lifting material frame 2 automatic liftings, 6 of pusher linear electric motors push preheating cabin 10 aluminium ingot aluminium ingot according to setting interval time, the program that whole process is all worked out by various sensors and PLC realizes automatic operation, after 22 blocks of aluminium ingots in material frame have all been pushed, aluminium ingot lifting material frame 2 automatically declines and resets, and sends reinforced prompting by alarm.Operation repeatedly thus, guarantee to meet die casting machine normal produce use aluminium amount.
Except still needing the dependence manpower of timing, charging carries out, because the whole process that feeds intake has realized automatic control completely, the reliability and the security that have not only ensured to feed intake in process, and within making can the effectively be controlled at ± scope of 10 DEG C of temperature of aluminum liquid in smelting furnace, this is that Manual material feeding cannot be accomplished.
Before aluminium ingot is pushed to smelting furnace molten bath, the process pre-heating drying of 15-20 minute in preheating cabin, can be preheated to the temperature of 300-350 DEG C through actual measurement aluminium ingot, the aluminium ingot that so not only can effectively prevent from making moist drops into and sets off an explosion in stove and aluminium liquid splashes, and has saved energy consumption.
The control program of this automatic charging device and impregnated electric smelting solution the online of holding furnace control system of holding concurrently, not only can guarantee normally carrying out of Die Casting by adjusting relevant parameter, and possesses warning and the automatic diagnosis of fault, the memory storage transmitting function of security of operation control and data.
Claims (6)
1. an aluminium ingot automatic charging device, it is characterized in that: comprise batch charger frame (1) and aluminium ingot lifting material frame (2), described batch charger frame (1) upper end is provided with charging basket lifting motor (3), described charging basket lifting motor (3) is connected with described aluminium ingot lifting material frame (2) by charging basket lifting chain (4), on described aluminium ingot lifting material frame (2), be provided with aluminium ingot and place bracket (21), in described batch charger frame (1), be also provided with linear electric motors guide post (5), described linear electric motors guide post (5) is controlled by pusher linear electric motors (6), described linear electric motors guide post (5) is connected with the aluminium ingot pusher support (7) for pushing aluminium ingot.
2. a kind of aluminium ingot automatic charging device as claimed in claim 1, is characterized in that: on described aluminium ingot lifting material frame (2), be provided with the reinforced safety door (22) of aluminium ingot.
3. a kind of aluminium ingot automatic charging device as claimed in claim 1, is characterized in that: described aluminium ingot lifting material frame (2) below is provided with material frame damper (8).
4. a kind of aluminium ingot automatic charging device as claimed in claim 1, is characterized in that: described batch charger frame (1) below is provided with bracket height and adjusts screw rod (9).
5. a kind of aluminium ingot automatic charging device as claimed in claim 1, is characterized in that: described aluminium ingot lifting material frame (2) is divided into eleventh floor, and every layer has two aluminium ingots of placing aluminium ingot and places bracket (21).
6. a kind of aluminium ingot automatic charging device as claimed in claim 1, is characterized in that: be also provided with preheating cabin (10), described preheating cabin (10) comprises the platform (11) that pushes the aluminium ingot of coming for receiving described aluminium ingot pusher support (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045794.9U CN203772016U (en) | 2014-01-24 | 2014-01-24 | Automatic aluminum ingot feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045794.9U CN203772016U (en) | 2014-01-24 | 2014-01-24 | Automatic aluminum ingot feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203772016U true CN203772016U (en) | 2014-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420045794.9U Expired - Fee Related CN203772016U (en) | 2014-01-24 | 2014-01-24 | Automatic aluminum ingot feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203772016U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103851919A (en) * | 2014-01-24 | 2014-06-11 | 宁波爱柯迪压铸有限公司 | Aluminum ingot automatic feeding device |
| CN105352319A (en) * | 2015-11-09 | 2016-02-24 | 成都金科达铝业有限公司 | Hand-rocking feeding system for aluminum ingot melting furnace |
| CN106017108A (en) * | 2016-05-30 | 2016-10-12 | 合肥雄川机械销售有限公司 | Furnace feeding structure of aluminum ingots |
| CN108592637A (en) * | 2018-04-28 | 2018-09-28 | 长兴睿鸿耐火材料有限公司 | A kind of refractory brick warm-up cycle charging/discharging device |
| CN109297303A (en) * | 2018-11-02 | 2019-02-01 | 成都中机盈科科技有限公司 | A kind of aluminium ingot charging equipment |
-
2014
- 2014-01-24 CN CN201420045794.9U patent/CN203772016U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103851919A (en) * | 2014-01-24 | 2014-06-11 | 宁波爱柯迪压铸有限公司 | Aluminum ingot automatic feeding device |
| CN103851919B (en) * | 2014-01-24 | 2016-01-20 | 宁波市江北区协成工业炉制造有限公司 | A kind of aluminium ingot automatic charging device |
| CN105352319A (en) * | 2015-11-09 | 2016-02-24 | 成都金科达铝业有限公司 | Hand-rocking feeding system for aluminum ingot melting furnace |
| CN105352319B (en) * | 2015-11-09 | 2017-07-18 | 成都金科达铝业有限公司 | A kind of hand feeding system of aluminum ingot melting furnace |
| CN106017108A (en) * | 2016-05-30 | 2016-10-12 | 合肥雄川机械销售有限公司 | Furnace feeding structure of aluminum ingots |
| CN108592637A (en) * | 2018-04-28 | 2018-09-28 | 长兴睿鸿耐火材料有限公司 | A kind of refractory brick warm-up cycle charging/discharging device |
| CN108592637B (en) * | 2018-04-28 | 2019-08-20 | 长兴睿鸿耐火材料有限公司 | A kind of refractory brick warm-up cycle charging/discharging device |
| CN109297303A (en) * | 2018-11-02 | 2019-02-01 | 成都中机盈科科技有限公司 | A kind of aluminium ingot charging equipment |
| CN109297303B (en) * | 2018-11-02 | 2019-06-25 | 兰溪市和瑞工贸有限公司 | A kind of aluminium ingot charging equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: NINGBO JIANGBEI XIECHENG INDUSTRIAL FURNACE MANUFA Free format text: FORMER OWNER: NINGBO IKD DIE CASTING CO. LTD. Effective date: 20150630 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150630 Address after: 315033 No. 588 Jin Shan Road, Jiangbei District, Zhejiang, Ningbo Patentee after: Ningbo Jiangbei Xiecheng Industrial Furnace Manufacturing Co., Ltd. Address before: 315033 No. 588 Jin Shan Road, C District, Jiangbei Investment Industrial Zone, Zhejiang, Ningbo Patentee before: Ningbo IKD Die Casting Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20190124 |