CN210862195U - Lead supplying device for cast plate of lead melting furnace - Google Patents
Lead supplying device for cast plate of lead melting furnace Download PDFInfo
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- CN210862195U CN210862195U CN201921773755.XU CN201921773755U CN210862195U CN 210862195 U CN210862195 U CN 210862195U CN 201921773755 U CN201921773755 U CN 201921773755U CN 210862195 U CN210862195 U CN 210862195U
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Abstract
The utility model relates to the field of accumulator plate production, in particular to a cast plate lead supply device of a lead melting furnace, which comprises a conveying mechanism, a lifting mechanism, a material sliding pipe, a cast plate alloy distribution mechanism and a controller, wherein the conveying mechanism is a horizontal conveying structure; the lifting mechanism is a vertical lifting structure, is fixedly arranged at the discharge end of the conveying mechanism and is vertical to the conveying mechanism; the material sliding pipes are symmetrically and fixedly arranged on two sides of the top of the lifting mechanism, and the bottom ends of the material sliding pipes are communicated with a feeding hole of the lead melting furnace; the cast plate alloy distribution mechanism is fixedly arranged in the middle of the top of the lifting mechanism and is positioned between the material sliding pipe inlets on the two sides of the lifting mechanism; this lead melting furnace casting plate supplies plumbous device can accomplish the material loading work of the cast plate alloy of lead melting furnace automatically, and the degree of automation of lead melting furnace material loading improves greatly to avoided artifical reinforced work safety and the healthy adverse effect who brings of workman, guaranteed the safety in production of enterprise.
Description
Technical Field
The utility model relates to a battery plate production field, a lead melting furnace casting plate supplies plumbous device specifically says so.
Background
The polar plate is used as the core part of the lead-acid storage battery, the grid which plays the basic functions of electric conduction and framework on the polar plate is formed, the grid is formed by melting lead ingots at the high temperature of 500 ℃, gravity flows into a mould for cooling and forming, and the grid is processed after residual rim charge is cut off; the existing grid casting is automatically completed by a machine, the working principle of a plate casting machine is that a lead ingot is melted in a lead melting furnace, lead liquid in the lead melting furnace is quantitatively controlled by a lead spoon and poured into a mold, the mold is composed of a fixed mold and a movable mold, after the lead liquid is closed under the action of a cylinder, the lead liquid in the lead spoon flows into the mold, the mold is opened after the lead liquid is cooled and formed, a formed grid falls on a sliding plate, the grid slides on a conveying belt under the action of inertia, the rest edge is cut off through a cutter, then the grid is conveyed to a hanging rod, and when the number of the grids is large, the grids are folded manually to be collected.
The lead liquid in the lead melting furnace is frequently poured into the plate casting machine, the plate casting alloy for melting lead needs to be frequently added into the lead melting furnace, namely a lead ingot, at present, the lead ingot feeding of the lead melting furnace is completely finished manually, the feeding efficiency is extremely low, meanwhile, due to the fact that high temperature near the lead melting furnace and lead belong to heavy metal, the lead ingot is difficult to discharge from a human body, therefore, the manual feeding of the lead melting furnace brings adverse effects on the working safety and the body health of workers, the feeding automation degree is low, and how to overcome the technical problems and the defects existing in the lead melting furnace becomes the problem needing to be solved in a key mode.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an invention aim at overcome the defect that describes in the background art to realize a lead melting furnace cast plate and supply plumbous device, this lead melting furnace cast plate supplies plumbous device can accomplish the material loading work of the cast plate alloy of lead melting furnace automatically, and the degree of automation of lead melting furnace material loading improves greatly to avoided artifical reinforced work safety and the healthy adverse effect who brings of workman, guaranteed the safety in production of enterprise.
In order to achieve the purpose of the invention, the technical scheme of the utility model is as follows: a lead supplying device for a cast plate of a lead melting furnace comprises a conveying mechanism, a lifting mechanism, a material sliding pipe, a cast plate alloy distribution mechanism and a controller, wherein the conveying mechanism is of a horizontal conveying structure and is used for horizontally conveying the cast plate alloy; the lifting mechanism is a vertical lifting structure, is fixedly arranged at the discharge end of the conveying mechanism, is vertical to the conveying mechanism, and is used for vertically lifting the cast plate alloy so as to slide the cast plate alloy into the lead melting furnace; the material sliding pipes are symmetrically and fixedly arranged on two sides of the top of the lifting mechanism, and the bottom ends of the material sliding pipes are communicated with a feeding hole of the lead melting furnace and are used for feeding the lead melting furnace for casting plate alloy; the cast plate alloy distribution mechanism is fixedly arranged in the middle of the top of the lifting mechanism, is positioned between the material sliding pipe inlets on the two sides of the lifting mechanism and is used for uniformly distributing the cast plate alloy to the material sliding pipes on the two sides; the controller is used for electrical control.
Further, the cast plate alloy distribution mechanism comprises a bearing rail, a supporting frame, a clamping mechanism, a rack belt, a translation motor and a sensor, wherein the bearing rail is fixedly arranged in the middle of the top end of the lifting mechanism, the supporting frame is arranged on the bearing rail in a translation mode through rolling wheels arranged on two sides of the top of the supporting frame, the top of the supporting frame is fixedly connected with the rack belt, and the rack belt is driven by the translation motor to provide translation power; the clamping mechanism is arranged on the supporting frame and used for clamping and distributing the lifted cast plate alloy, the sensor is fixedly arranged on the lifting mechanism below the bearing track and used for detecting the position of the cast plate alloy, a signal of the sensor is fed back to the controller, and the controller controls the clamping mechanism and the translation motor to perform clamping and distributing actions.
Furthermore, the clamping mechanism comprises clamping claws, clamping connecting rods and a clamping pushing cylinder, the clamping connecting rods are arranged in the supporting frame in a vertically sliding mode through the constraint holes, the clamping claws are symmetrically hinged to two sides of the lower portion of the supporting frame relative to the clamping connecting rods, the bottom ends of the clamping connecting rods are hinged to the top ends of the two clamping claws, and the top ends of the clamping connecting rods are fixedly connected with the movable ends of the clamping pushing cylinder; the clamping pushing cylinder is an electric push rod or an air cylinder.
Further, transport mechanism is including conveying support body, conveyer belt and conveying motor, conveying support body top is the plane, and the conveyer belt is belt or chain, and the cast sheet alloy is placed on the conveyer belt, the conveyer belt passes through conveying motor and drives rotatoryly.
Further, hoist mechanism includes the lifting frame body, promotes the chain, promotes layer board and promotes the motor, the perpendicular transport mechanism of lifting frame body sets up, it sets up on promoting the chain and rises along with promoting the chain synchronization to promote layer board level fixed, it is rotatory that the promotion chain drives through promoting the motor.
Further, still include alarm mechanism, alarm mechanism includes the alarm lamp that the hoist mechanism top set up, alarm lamp and controller electric connection, the signal feedback interval of sensor surpasss the settlement time, and the controller then lights the alarm lamp.
The utility model discloses a lead melting furnace casting plate supplies plumbous device's beneficial effect:
1. the utility model discloses a lead melting furnace casts board and supplies plumbous device is provided with automated control unit such as controller and sensor, can accomplish the loading work of the cast plate alloy of lead melting furnace full-automatically, makes the degree of automation of lead melting furnace material loading improve greatly, reduces personnel's input, reduction in production cost.
2. The utility model discloses a lead melting furnace cast plate supplies plumbous device, by the artifical material loading of machine automatic feeding agent, makes the operation workman break away from lead melting furnace high temperature and high lead pollution's operational environment, has avoided the artifical reinforced adverse effect to the work safety of workman and the healthy bringing, has guaranteed the safety in production of enterprise.
Drawings
FIG. 1 is a schematic structural view of a plate-casting lead supplying device of a lead melting furnace according to the present invention;
FIG. 2 is a schematic view of the clamping mechanism in a clamped state;
FIG. 3 is a schematic view of the clamping mechanism in a released state;
FIG. 4 is a schematic view of the operation of the alloy distribution mechanism of the cast slab.
In the figure: 1-conveying mechanism, 101-conveying frame body, 102-conveying chain, 2-lifting mechanism, 201-lifting frame body, 202-lifting chain, 203-lifting supporting plate, 3-material sliding pipe, 4-cast plate alloy distribution mechanism, 401-bearing track, 402-supporting frame, 403-clamping mechanism, 431-clamping claw, 432-clamping connecting rod, 433-clamping pushing cylinder, 404-toothed strip, 405-sensor, 5-cast plate alloy, 6-antiskid flexible layer, 7-alarm lamp and 8-lead melting furnace.
Detailed Description
The lead supplying device for the cast plate of the lead melting furnace of the invention is described in more detail by the specific embodiment with reference to the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1, the cast plate supply device of the lead melting furnace of the embodiment includes a conveying mechanism, a lifting mechanism, a material sliding pipe, a cast plate alloy distribution mechanism and a controller, wherein the conveying mechanism is a horizontal conveying structure and is used for horizontally conveying the cast plate alloy; the lifting mechanism is a vertical lifting structure, is fixedly arranged at the discharge end of the conveying mechanism, is vertical to the conveying mechanism, and is used for vertically lifting the cast plate alloy so as to slide the cast plate alloy into the lead melting furnace; the material sliding pipes are symmetrically and fixedly arranged on two sides of the top of the lifting mechanism, and the bottom ends of the material sliding pipes are communicated with a feeding hole of the lead melting furnace and are used for feeding the lead melting furnace for casting plate alloy; the cast plate alloy distribution mechanism is fixedly arranged in the middle of the top of the lifting mechanism, is positioned between the material sliding pipe inlets on the two sides of the lifting mechanism and is used for uniformly distributing the cast plate alloy to the material sliding pipes on the two sides; the controller is used for electrical control.
In this embodiment, referring to fig. 2 to 4, the cast sheet alloy distribution mechanism includes a bearing rail, a support frame, a clamping mechanism, a rack belt, a translation motor and a sensor, the bearing rail is fixedly disposed in the middle of the top end of the lifting mechanism, the support frame is translatably disposed on the bearing rail through rolling wheels mounted on two sides of the top of the support frame, the top of the support frame is fixedly connected with the rack belt, and the rack belt is driven by the translation motor to provide translation power; the clamping mechanism is arranged on the supporting frame and used for clamping and distributing the lifted cast plate alloy, the sensor is fixedly arranged on the lifting mechanism below the bearing track and used for detecting the position of the cast plate alloy, a signal of the sensor is fed back to the controller, and the controller controls the clamping mechanism and the translation motor to perform clamping and distributing actions.
Referring to fig. 2-4, the clamping mechanism includes clamping jaws, clamping connecting rods and a clamping pushing cylinder, the clamping connecting rods are slidably arranged in the supporting frame up and down through the constraining holes, the clamping jaws are symmetrically hinged to the two sides of the lower portion of the supporting frame about the clamping connecting rods, the bottom ends of the clamping connecting rods are hinged to the top ends of the two clamping jaws, and the top ends of the clamping connecting rods are fixedly connected with the movable ends of the clamping pushing cylinder; the clamping pushing cylinder is an electric push rod or an air cylinder, and in order to prevent slipping, an anti-slip flexible layer can be arranged on the inner side of the clamping claw to increase friction force.
In this embodiment, referring to fig. 1, the conveying mechanism includes a conveying frame body, a conveying belt and a conveying motor, the top of the conveying frame body is a plane, the conveying belt is a conveying belt or a conveying chain, the cast plate alloy is placed on the conveying belt, and the conveying belt is driven to rotate by the conveying motor.
Referring to fig. 1, the lifting mechanism includes a lifting frame body, a lifting chain, a lifting support plate and a lifting motor, the lifting frame body vertical conveying mechanism is arranged, the lifting support plate is horizontally and fixedly arranged on the lifting chain and ascends along with the lifting chain, and the lifting chain is driven to rotate by the lifting motor.
In order to remind the supply continuity of the cast plate alloy in time, an alarm mechanism is further arranged in the implementation and comprises an alarm lamp arranged at the top of the lifting mechanism, the alarm lamp is electrically connected with the controller, the signal feedback interval of the sensor exceeds the set time, the controller is used for lightening the alarm lamp, when the alarm lamp of the alarm mechanism flickers, the alarm lamp indicates that the supply of the cast plate alloy is suspended, and at the moment, the controller can control the conveying mechanism, the lifting mechanism and the cast plate alloy distribution mechanism to suspend.
The working principle of the lead supplying device for the cast plate of the lead melting furnace of the embodiment is as follows: when the lead melting furnace needs to add the cast plate alloy, the controller controls the conveying mechanism to horizontally convey the cast plate alloy to the bottom of the lifting mechanism, then the lifting mechanism lifts the cast plate alloy to the top of the lifting mechanism, in the lifting process, when the alloy passes through the sensor, the sensor feeds back a signal to the controller, the controller controls the cast plate alloy distribution mechanism to start working, the clamping pushing cylinder pushes the clamping connecting rod to extend, the clamping jaw is opened, when the clamping pushing cylinder is clamped on the cast plate alloy, the clamping pushing cylinder retracts, the clamping jaw clamps the cast plate alloy, then translation motor drive rack area drive carriage translation on bearing the track, until cast plate alloy most gets into the entry of swift current material pipe, the gripper jaw loosens this moment, and the cast plate alloy gets into the lead melting furnace along with swift current material pipe, and controller control cast plate alloy distribution device alternately throws material, one in the swift current material intraductal material of hoist mechanism both sides reciprocally the utility model discloses a supply lead device to satisfy the automatic feed of two lead melting furnaces simultaneously.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" or "an" and the like in the description and in the claims of this application do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
The exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various modifications and changes may be made to the specific embodiments without departing from the concept of the present invention, and various combinations of the technical features and structures of the present invention may be implemented without departing from the scope of the present invention.
Claims (7)
1. The utility model provides a lead melting furnace casts board and supplies plumbous device which characterized in that: comprises that
The conveying mechanism is a horizontal conveying structure and is used for horizontally conveying the cast plate alloy;
the lifting mechanism is of a vertical lifting structure, is fixedly arranged at the discharge end of the conveying mechanism, is perpendicular to the conveying mechanism, and is used for vertically lifting the cast plate alloy so as to slide the cast plate alloy into the lead melting furnace;
the material sliding pipes are symmetrically and fixedly arranged on two sides of the top of the lifting mechanism, and the bottom ends of the material sliding pipes are communicated with a feeding hole of the lead melting furnace and are used for feeding the lead melting furnace for casting plate alloy;
the cast plate alloy distribution mechanism is fixedly arranged in the middle of the top of the lifting mechanism, is positioned between the material sliding pipe inlets on the two sides of the lifting mechanism and is used for uniformly distributing the cast plate alloy to the material sliding pipes on the two sides; and
a controller for electrical control.
2. A lead supplying apparatus for a cast slab of a lead melting furnace according to claim 1, characterized in that: the cast plate alloy distribution mechanism comprises a bearing rail, a supporting frame, a clamping mechanism, a rack belt, a translation motor and a sensor, wherein the bearing rail is fixedly arranged in the middle of the top end of the lifting mechanism, the supporting frame can be arranged on the bearing rail in a translation mode through rolling wheels arranged on two sides of the top of the supporting frame, the top of the supporting frame is fixedly connected with the rack belt, and the rack belt is driven by the translation motor to provide translation power; the clamping mechanism is arranged on the supporting frame and used for clamping and distributing the lifted cast plate alloy, the sensor is fixedly arranged on the lifting mechanism below the bearing track and used for detecting the position of the cast plate alloy, a signal of the sensor is fed back to the controller, and the controller controls the clamping mechanism and the translation motor to perform clamping and distributing actions.
3. A lead supplying apparatus for a cast slab of a lead melting furnace according to claim 2, characterized in that: the clamping mechanism comprises clamping claws, a clamping connecting rod and a clamping pushing cylinder, the clamping connecting rod is arranged in the supporting frame in a vertically sliding mode through the constraint holes, the clamping claws are symmetrically and hinged to two sides of the lower portion of the supporting frame about the clamping connecting rod, the bottom ends of the clamping connecting rods are hinged to the top ends of the two clamping claws, and the top ends of the clamping connecting rods are fixedly connected with the movable end of the clamping pushing cylinder.
4. A lead supplying apparatus for a cast slab of a lead melting furnace according to claim 3, characterized in that: the clamping pushing cylinder is an electric push rod or an air cylinder.
5. A lead supplying apparatus for a cast slab of a lead melting furnace according to claim 1, characterized in that: transport mechanism is including conveying support body, conveyer belt and conveying motor, conveying support body top is the plane, and the conveyer belt is belt or chain, and the cast sheet alloy is placed on the conveyer belt, the conveyer belt passes through conveying motor and drives the rotation.
6. A lead supplying apparatus for a cast slab of a lead melting furnace according to claim 1, characterized in that: the lifting mechanism comprises a lifting frame body, a lifting chain, a lifting supporting plate and a lifting motor, the lifting frame body vertical conveying mechanism is arranged, the lifting supporting plate is horizontally and fixedly arranged on the lifting chain and rises synchronously along with the lifting chain, and the lifting chain is driven to rotate through the lifting motor.
7. A lead supplying apparatus for a cast slab of a lead melting furnace according to any one of claims 2 to 6, wherein: still include alarm mechanism, alarm mechanism includes the alarm lamp that the hoist mechanism top set up, alarm lamp and controller electric connection, the signal feedback interval of sensor surpasss the settlement time, and the controller then lights the alarm lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921773755.XU CN210862195U (en) | 2019-10-22 | 2019-10-22 | Lead supplying device for cast plate of lead melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921773755.XU CN210862195U (en) | 2019-10-22 | 2019-10-22 | Lead supplying device for cast plate of lead melting furnace |
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| Publication Number | Publication Date |
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| CN210862195U true CN210862195U (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921773755.XU Active CN210862195U (en) | 2019-10-22 | 2019-10-22 | Lead supplying device for cast plate of lead melting furnace |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112212690A (en) * | 2020-09-04 | 2021-01-12 | 安徽骏马新材料科技股份有限公司 | Intelligent dry-method lead melting method |
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2019
- 2019-10-22 CN CN201921773755.XU patent/CN210862195U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112212690A (en) * | 2020-09-04 | 2021-01-12 | 安徽骏马新材料科技股份有限公司 | Intelligent dry-method lead melting method |
| CN112212690B (en) * | 2020-09-04 | 2022-06-17 | 安徽骏马新材料科技股份有限公司 | Intelligent dry-method lead melting method |
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