CN209753954U - Ingot casting device - Google Patents
Ingot casting device Download PDFInfo
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- CN209753954U CN209753954U CN201920432009.8U CN201920432009U CN209753954U CN 209753954 U CN209753954 U CN 209753954U CN 201920432009 U CN201920432009 U CN 201920432009U CN 209753954 U CN209753954 U CN 209753954U
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- chute
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- ingot
- induction furnace
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Abstract
the utility model relates to an ingot casting device belongs to metallurgical technology equipment field, include induction furnace, put alloy mouth, electronic sprue gate, chute, support frame, slewing mechanism, electronic dolly, alloy export, infrared probe, alloy ingot mould, induction furnace's lateral wall on be provided with the slope put the alloy mouth, put the feed end intercommunication of alloy mouth and chute, the chute passes through slewing mechanism and installs on the support frame, the bottom of chute still is provided with and can drives the chute and revolute mechanism pivoted electronic dolly, infrared probe is installed to the tip of the discharge end of chute, the discharge end bottom of chute is provided with the alloy export, the discharge end of chute is provided with the alloy ingot mould that matches with the alloy export. The utility model discloses can accurate control weight, realize full automatic casting.
Description
Technical Field
The utility model belongs to the field of metallurgical technology equipment, specifically speaking relates to an ingot casting device.
Background
Ingots are made by pouring molten metal into permanent or reusable molds, and after solidification, these ingots are further machined into a variety of new shapes, which have found widespread use in modern metal casting applications.
However, the existing ingot casting device, especially the zinc alloy ingot casting device, needs more manpower in the casting process and pollutes the environment, and the zinc alloy ingot casting generally adopts the manual alloy opening plugging and the manual trolley casting, so that the problems of unstable alloy ingot weight, high labor intensity and unsatisfactory occupational health exist.
Disclosure of Invention
In order to overcome the problem that exists among the background art, the utility model provides an ingot casting device, accurate control weight realizes full-automatic casting.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
The ingot casting device comprises an induction furnace 1, an alloy discharging port 2, an electric plugging machine 3, a chute 4, a support frame 5, a rotating mechanism 6, an electric trolley 7, an alloy outlet 8, an infrared probe 9 and an alloy ingot mold 10, wherein the inclined alloy discharging port 2 is arranged on the side wall of the induction furnace 1, the alloy discharging port 2 is communicated with the feeding end of the chute 4, the chute 4 is arranged on the support frame 5 through the rotating mechanism 6, the electric trolley 7 capable of driving the chute 4 to rotate around the rotating mechanism 6 is further arranged at the bottom of the chute 4, the infrared probe 9 is arranged at the end part of the discharging end of the chute 4, the alloy outlet 8 is arranged at the bottom of the discharging end of the chute 4, and the alloy ingot mold 10 matched with the alloy outlet 8 is arranged at the discharging end of the chute 4.
Further, the chute 4 is 5000-12000mm long and forms a horizontal included angle of 5-30 degrees with the induction furnace 1.
Further, the alloy ingot mold 10 is evenly arranged in a fan shape along the horizontal direction at the discharge end of the alloy outlet 8.
The utility model has the advantages that:
(1) The device can realize full-automatic ingot casting.
(2) Alloy mouth is put to this device, adopts electronic stifled mouth machine, realizes automatic opening and stifled mouth, can reduce intensity of labour by a wide margin, improves automatic level.
(3) This device adopts electronic dolly to replace artifical dolly, is favorable to reducing intensity of labour big, improves degree of automation, promotes occupational health level.
(4) The infrared probe of the device controls the weight of the alloy ingot, and is beneficial to the accurate control of the alloy weight.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
as shown in fig. 1, the ingot casting device comprises an induction furnace 1, an alloy discharging port 2, an electric plugging machine 3, a chute 4, a support frame 5, a rotating mechanism 6, an electric trolley 7, an alloy outlet 8, an infrared probe 9 and an alloy ingot mold 10, wherein the side wall of the induction furnace 1 is provided with the inclined alloy discharging port 2, the alloy discharging port 2 is communicated with the feeding end of the chute 4, the chute 4 is installed on the support frame 5 through the rotating mechanism 6, the bottom of the chute 4 is also provided with the electric trolley 7 capable of driving the chute 4 to rotate around the rotating mechanism 6, the end part of the discharging end of the chute 4 is provided with the infrared probe 9, the infrared probe 9 is connected with a DCS (distributed control system) which is connected with the electric plugging machine 3 and the electric trolley 7, the bottom of the discharging end of the chute 4 is provided with the alloy outlet 8, and the discharging end of the chute 4 is provided with the alloy.
The length of the chute 4 is 5000-12000mm, the horizontal included angle between the chute 4 and the induction furnace 1 is 5-30 degrees, and the chute 4 can be used for discharging the smelted zinc alloy.
The alloy ingot moulds 10 are evenly arranged in a fan shape at the discharge end of the alloy outlet 8 along the horizontal direction, the distance from the central point of each alloy ingot mould 10 to the furnace wall of the induction furnace 1 is ensured to be the same, the chute 4 is driven to rotate along the rotating mechanism 6 through the electric trolley 7, and the smelted zinc alloy is poured into the corresponding alloy ingot moulds 10 for ingot casting.
The utility model discloses a working process:
after the zinc alloy is smelted, the electric blocking machine 3 is opened, the zinc alloy flows into the chute 4 from the alloy placing port 2 on the induction furnace 1, and the zinc alloy flows into the alloy ingot mold 10 from the alloy outlet 8 through the chute 4. When the infrared probe 9 detects that the zinc alloy of the alloy ingot mold 10 meets the ingot casting requirement, the infrared probe 9 transmits a signal to the DCS, the DCS sends an instruction to automatically close the electric plugging machine 3, then the electric trolley 7 rotates to move the chute 4 to the next alloy ingot mold 10, after the infrared probe 9 detects the central line of the alloy ingot mold 10, the electric trolley 7 stops, the DCS sends an instruction to automatically open the electric plugging machine 3, and the second ingot zinc alloy starts to be cast.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (3)
1. An ingot casting device is characterized in that: the ingot casting device comprises an electric induction furnace (1), an alloy placing port (2), an electric plugging machine (3), a chute (4), a support frame (5), a rotating mechanism (6), an electric trolley (7), an alloy outlet (8), an infrared probe (9) and an alloy ingot mold (10), the side wall of induction furnace (1) on be provided with alloy mouth (2) of putting of slope, put the feed end intercommunication of alloy mouth (2) and chute (4), chute (4) are installed on support frame (5) through slewing mechanism (6), the bottom of chute (4) still is provided with and can drives chute (4) around slewing mechanism (6) pivoted electric dolly (7), infrared probe (9) are installed to the tip of the discharge end of chute (4), the discharge end bottom of chute (4) is provided with alloy export (8), the discharge end of chute (4) is provided with alloy ingot mould (10) with alloy export (8) matching.
2. An ingot casting apparatus according to claim 1, wherein: the length of the chute (4) is 5000-12000mm, and the horizontal included angle between the chute and the induction furnace (1) is 5-30 degrees.
3. An ingot casting apparatus according to claim 1 or 2, wherein: the alloy ingot mould (10) is evenly arranged at the discharge end of the alloy outlet (8) in a fan shape along the horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920432009.8U CN209753954U (en) | 2019-04-02 | 2019-04-02 | Ingot casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920432009.8U CN209753954U (en) | 2019-04-02 | 2019-04-02 | Ingot casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209753954U true CN209753954U (en) | 2019-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920432009.8U Active CN209753954U (en) | 2019-04-02 | 2019-04-02 | Ingot casting device |
Country Status (1)
| Country | Link |
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| CN (1) | CN209753954U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113897473A (en) * | 2021-08-20 | 2022-01-07 | 江阴兴澄特种钢铁有限公司 | Control device and method for alloy adding speed of electric furnace EBT steel tapping feeding pipe |
-
2019
- 2019-04-02 CN CN201920432009.8U patent/CN209753954U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113897473A (en) * | 2021-08-20 | 2022-01-07 | 江阴兴澄特种钢铁有限公司 | Control device and method for alloy adding speed of electric furnace EBT steel tapping feeding pipe |
| CN113897473B (en) * | 2021-08-20 | 2023-03-07 | 江阴兴澄特种钢铁有限公司 | Control device and method for alloy adding speed of electric furnace EBT steel tapping feeding pipe |
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