CN104188054B - Gorgon fruit processingequipment - Google Patents
Gorgon fruit processingequipment Download PDFInfo
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- CN104188054B CN104188054B CN201410319340.0A CN201410319340A CN104188054B CN 104188054 B CN104188054 B CN 104188054B CN 201410319340 A CN201410319340 A CN 201410319340A CN 104188054 B CN104188054 B CN 104188054B
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- 238000012545 processing Methods 0.000 claims abstract description 22
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- 241000196324 Embryophyta Species 0.000 claims description 18
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to a gordon euryale seed processing device which comprises a rack, and a feeding mechanism, a cutting mechanism, a material twisting mechanism and a driving mechanism which are fixed on the rack, wherein the cutting mechanism is arranged at the output end of the feeding mechanism, the material twisting mechanism is arranged at the output end of the cutting mechanism, and the driving mechanism drives the cutting mechanism and the material twisting mechanism to rotate. The gordon euryale seed processing device can fully shell gordon euryale seeds through the procedures of grading, pre-breaking shells and flexible rubbing shelling, can process gordon euryale seeds with different sizes, and is high in processing efficiency, and the completeness of the obtained gordon euryale seed kernels is high.
Description
Technical field
The present invention relates to a kind of peeling apparatus, especially a kind of Gorgon fruit processing unit (plant) for Gorgon fruit shelling.
Background technology
Gorgon fruit is the high-quality agricultural byproducts being rich in local characteristic, has higher nutrition, health care and economic worth.Because Gorgon fruit particle is little, shell is hard, the features such as between shell and interior benevolence gap is little, can only be peeled off by manual for a long time, this shelling mode greatly have impact on the development of Gorgon fruit industry.Research Gorgon fruit exuviating technology and outfitting tool thereof, by contributing to the bottleneck breaking through the easy difficult processing of plantation, drive Gorgon fruit industry development, expand cultivated area, accelerate development green agriculture, bring huge economic and social benefit to Gorgon fruit producing region.
At present, although some nut unshellings machineries of China domestic Study and Development, its development is quite slow, lags far behind the development of plant husbandry, and the type of maturation and carrying out produce in batches few, far can not meet actual needs.Also there are the following problems technically: (1) husking yield is low, and the kernel percentage of damage after shelling is high; (2) facility unstable properties, bad adaptability; (3) poor universality; (4) operating cost is higher.These shortcomings have become the significant obstacle restricting various nut rapid economic development.These shortcomings have become follow-up nut unshelling machinery in design phase inevitable problem.Need to draw the advantage of various device and organic assembling gets up to cross over these obstacles.
Summary of the invention
The technical problem to be solved in the present invention is: in order to provide a kind of simple to operation, automaticity is high, working (machining) efficiency is high, the Gorgon fruit processing unit (plant) of quality of finished product good.
The technical solution adopted for the present invention to solve the technical problems is: a kind of Gorgon fruit processing unit (plant), comprise frame, be fixed on the feeding mechanism in frame, cutting mechanism, material-twisting machine structure and driving mechanism, described feeding mechanism comprises material feeding box and blanking groove, discharging opening is offered bottom described material feeding box, described blanking groove is fixed on discharging opening, described cutting mechanism comprises feed disk, disk shape blade and U-shaped blade, described feed disk correspondence is arranged on the below of blanking groove output, feed disk comprises symmetrically arranged left bank charging tray and right feed disk, left bank charging tray, right feed disk circumference outer rim evenly offers some deep-slotted chip breakers respectively, block is provided with between adjacent two deep-slotted chip breakers, deep-slotted chip breaker on left bank charging tray and the deep-slotted chip breaker on right feed disk merge and form some circular grooves corresponding with Gorgon fruit size, described disk shape blade is arranged on left bank charging tray, between right feed disk, the blade of disk shape blade stretches in circular groove, described U-shaped blade correspondence is arranged on side, feed disk top and corresponding with circular groove, distance between two blades of U-shaped blade is less than the width of circular groove, described material-twisting machine structure comprises cylindrical roller and taper roller, cylindrical roller and taper roller correspondence are arranged on below feed disk, gap is provided with between cylindrical roller and taper roller, described driving mechanism comprises motor, active friction wheel and driven friction pulley, described motor drives active friction wheel to rotate, described feed disk, disk shape blade is fixed on the active output shaft of active friction wheel, described active friction wheel is connected with driven friction pulley by belt, described cylindrical roller is fixed on the driven output shaft of driven friction pulley.
For other nuts as at least existing corresponding hulling devices such as walnut Chinese chestnut are used for industrial production, hulling device for Gorgon fruit is then blank substantially, again because the difference of nut physical characteristic, geometric properties and fruit structure separately, between hulling device, possesses versatility hardly.Therefore, before the hulling device of development Gorgon fruit, first to study the shelling property of Gorgon fruit.
Gorgon fruit profile is irregular spheroid, and by observing Gorgon fruit shape, the geometric properties analyzing Gorgon fruit is known: 1) Gorgon fruit through-thickness has projection, and except projection, all the other Thickness Ratios are more even; 2) Gorgon fruit surface major part is smooth, but has a small amount of slight convex-concave place to exist; 3) gap between Gorgon fruit dry fruit kernel and shell is less, but gap is more even; 3) part Gorgon fruit shell afterbody has aperture.This irregular avette fruit adds not too easily locates man-hour, and be easy to fragmentation after stressed, collapse shell good, bulk strength is low.Gorgon fruit shell is harder and at the bottom of kernel intensity, shell benevolence gap is little, and shape is not too regular, and particle diameter is little and be not easy these features such as location and all make to shell and there is very large difficulty.Certain gap is had between the kernel of Gorgon fruit dry fruit and shell, and between the kernel of fresh fruit and shell, there is gap hardly, and fresh fruit kernel water content is large, in pulpous state, the effect of shelling can be hindered to a certain extent, if directly shelled to fresh fruit, difficulty is comparatively large, and therefore dry fruit has better shelling property relative to fresh fruit.
For the special construction of Gorgon fruit, Gorgon fruit machining device design of the present invention three parts: classification, pre-breaking shell and flexibility rub shelling.First undressed Gorgon fruit is divided into level Four by feeding mechanism according to diameter, then the Gorgon fruit of discharging at different levels carries out cut process respectively by the cutting mechanism adjusting corresponding gap, last broken shell has been extruded the Gorgon fruit isolating out crackle and has been shelled completely by the kneading action of material-twisting machine structure, and namely the screening that the Gorgon fruit having taken off shell only need carry out Kernel-hull separation completes whole de-hulling process.
For the ease of discharging, described blanking groove comprises blanking channel and blanking box, and blanking channel and blanking box removably connect, and described blanking channel is obliquely installed, and described blanking box is fixed on blanking channel outlet, and blanking box offers semi-circular hole.According to the size of Gorgon fruit, the blanking box of the semi-circular hole of different size can be changed, prevent larger Gorgon fruit from blocking in semi-circular hole or semi-circular hole and drop out multiple Gorgon fruit simultaneously.
In order to ensure that the Gorgon fruit in blanking box can enter in the circular groove of feed disk smoothly, described blanking box is fixed with guide plate, and described guide plate correspondence is arranged on above feed disk.Guide plate can play a spacing effect to Gorgon fruit, prevents Gorgon fruit from entering in the semi-circular hole of blanking box in the process of the circular groove of feed disk and drops, guarantee Gorgon fruit from centre by U-shaped blade.
In order to the power making Gorgon fruit be subject to multiple directions, ensure that Gorgon fruit can be extruded and isolate out crack, the height of described U-shaped blade bottom is lower than the height of feed disk top circular groove, two blades of U-shaped blade slope inwardly, Gorgon fruit is not only subject to the cutting of U-shaped blade, also be subject to pressure obliquely, Gorgon fruit is pressed on the disk shape blade of below.
In order to anti-stop block collision guide plate and U-shaped blade, described left bank charging tray, right feed disk offer cannelure, and described cannelure is arranged on block side, when feed disk rotates, guide plate and U-shaped blade, all the time along cannelure relative motion, can not collide block.
The invention has the beneficial effects as follows: Gorgon fruit processing unit (plant) of the present invention is rubbed shelling operation by classification, pre-breaking shell and flexibility and fully can be shelled to Gorgon fruit, and can process the Gorgon fruit of different size, working (machining) efficiency is high, and the Gorgon fruit kernel integrity degree obtained is high.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of Gorgon fruit processing unit (plant) of the present invention;
Fig. 2 is the top view of Gorgon fruit processing unit (plant) of the present invention;
Fig. 3 is the side portion structure schematic diagram of Gorgon fruit processing unit (plant) of the present invention;
Fig. 4 is the schematic diagram of Gorgon fruit processing unit (plant) of the present invention;
Fig. 5 is the structural representation of the feed disk of Gorgon fruit processing unit (plant) of the present invention;
In figure: 1. frame, 2. material feeding box, 3. blanking groove, 31. blanking channels, 32. blanking boxes, 33. semi-circular hole, 4. guide plate, 5. feed disk, 51. left bank charging trays, 52. right feed disks, 53. deep-slotted chip breakers, 54. blocks, 55. cannelures, 6.U type blade, 7. motor, 8. active friction wheel, 9. driven friction pulley, 10. cylindrical roller, 11. taper rollers, 12. Gorgon fruits, 13. disk shape blades.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As Figure 1-5, a kind of Gorgon fruit processing unit (plant), comprise frame 1, be fixed on the feeding mechanism in frame 1, cutting mechanism, material-twisting machine structure and driving mechanism, described feeding mechanism comprises material feeding box 2 and blanking groove 3, discharging opening is offered bottom described material feeding box 2, described blanking groove 3 is fixed on discharging opening, described cutting mechanism comprises feed disk 5, disk shape blade 13 and U-shaped blade 6, described feed disk 5 correspondence is arranged on the below of blanking groove 3 output, feed disk 5 comprises symmetrically arranged left bank charging tray 51 and right feed disk 52, left bank charging tray 51, the circumferential outer rim of right feed disk 52 evenly offers some deep-slotted chip breakers 53 respectively, block 54 is provided with between adjacent two deep-slotted chip breakers 53, deep-slotted chip breaker 53 on left bank charging tray 51 merges with the deep-slotted chip breaker 53 on right feed disk 52 and forms some circular grooves corresponding with Gorgon fruit 12 size, described disk shape blade 13 is arranged on left bank charging tray 51, between right feed disk 52, the blade of disk shape blade 13 stretches in circular groove, described U-shaped blade 6 correspondence is arranged on side, feed disk 5 top and corresponding with circular groove, distance between two blades of U-shaped blade 6 is less than the width of circular groove, described material-twisting machine structure comprises cylindrical roller 10 and taper roller 11, cylindrical roller 10 and taper roller 11 correspondence are arranged on below feed disk 5, gap is provided with between cylindrical roller 10 and taper roller 11, described driving mechanism comprises motor 7, active friction wheel 8 and driven friction pulley 9, described motor 7 drives active friction wheel 8 to rotate, described feed disk 5, disk shape blade 13 is fixed on the active output shaft of active friction wheel 8, described active friction wheel 8 is connected with driven friction pulley 9 by belt, described cylindrical roller 10 is fixed on the driven output shaft of driven friction pulley 9.
As shown in Figure 4, described blanking groove 3 comprises blanking channel 31 and blanking box 32, and blanking channel 31 and blanking box 32 removably connect, and described blanking channel 31 is obliquely installed, described blanking box 32 is fixed on blanking channel 31 and exports, and blanking box 32 offers semi-circular hole 33.According to the size of Gorgon fruit, the blanking box 32 of the semi-circular hole 33 of different size can be changed, prevent larger Gorgon fruit 12 from blocking in semi-circular hole 33 or semi-circular hole 33 and drop out multiple Gorgon fruit 12 simultaneously.
Described blanking box 32 is fixed with guide plate 4, and described guide plate 4 correspondence is arranged on above feed disk 5.Guide plate 4 is two blocks of L-type plates be arranged in parallel, forms the passage slightly larger than Gorgon fruit 12 between two L-type plates, and the longer sides of L-type plate is fixed on blanking box 32, above one of them circular groove that the side of minor face extends to feed disk 5.Guide plate 4 can play a spacing effect to Gorgon fruit, prevents Gorgon fruit 12 from entering in the process of the circular groove of feed disk 5 in the semi-circular hole 33 of blanking box 32 and drops, guarantee Gorgon fruit 12 from centre by U-shaped blade 6.
Feed disk 5 as shown in Figure 5, comprise symmetrically arranged left bank charging tray 51 and right feed disk 52, the excircle of left bank charging tray 51, right feed disk 52 evenly offers some deep-slotted chip breakers 53 respectively, and the deep-slotted chip breaker 53 of left bank charging tray 51 and deep-slotted chip breaker 53 one_to_one corresponding on right feed disk 52 form a complete circular groove, the size of this circular groove, slightly larger than the size of the Gorgon fruit 12 that will shell, namely all can hold a Gorgon fruit 12 in each circular groove.Disk shape blade 13 and left bank charging tray 51, right feed disk 52 are coaxially arranged, and the blade of the excircle of disk shape blade 13 stretches in each circular groove.Disk shape blade 13 and feed disk 5 rotate simultaneously, and when Gorgon fruit 12 for shelling rotates to U-shaped blade 6 edge of a knife, disk shape blade 13 can cut with U-shaped blade 6 simultaneously.Described left bank charging tray 51, right feed disk 52 all offer cannelure 55, described cannelure 55 is arranged on block 54 side, namely left bank charging tray 51 or right feed disk 52 outer circumferential end face offer cannelure 55, cannelure 55 is coaxially arranged with left bank charging tray 51 or right feed disk 52.When feed disk 5 rotates, guide plate 4 and U-shaped blade 6 along cannelure 55 relative motion, can not collide block 54 all the time.
In order to the power making Gorgon fruit 12 be subject to multiple directions, ensure that Gorgon fruit 12 can be extruded and isolate out crack, the height of described U-shaped blade 6 bottom is lower than the height of feed disk 5 top circular groove, and Gorgon fruit 12 namely for shelling is rotated to highest point by feed disk 5 and then declines to just and be cut by U-shaped blade 6.Two blades of U-shaped blade 6 slope inwardly, Gorgon fruit 12 is not only subject to the cutting of U-shaped blade 6, also be subject to pressure obliquely, make Gorgon fruit 12 press on the disk shape blade 13 of below, the outer surface of the Gorgon fruit 12 of 2/3rds can be excised by the cooperation of U-shaped blade 6 and disk shape blade 13.
Described material-twisting machine structure comprises cylindrical roller 10 and taper roller 11, and cylindrical roller 10 parallels with the axle center of taper roller 11, forms gap roughly triangular in shape between the two.Cylindrical roller 10 is connected with motor 7, drive cylindrical roller 10 to rotate, and taper roller 11 is arranged on rolling bearing, and it can be allowed to rotate with frictional force by motor 7 simultaneously.When processed rear Gorgon fruit 12 is fallen on material-twisting machine structure, instantaneous time, taper roller 11 is static, and cylindrical roller 10 constantly rotates, the linear velocity of cylindrical roller 10 is far longer than taper roller 11, from frictional force theorem, Gorgon fruit 12 must roll to the direction that frictional force is little, Gorgon fruit 12 is also cooked downward motion simultaneously, then Gorgon fruit 12 is fallen by the gap between cylindrical roller 10 and taper roller 11, by the friction of cylindrical roller 10 and taper roller 11, the shell of Gorgon fruit 12 remained on surface fully can be removed.
Before processing, first sizing screening is carried out to Gorgon fruit 12, filter out the Gorgon fruit 12 of size at the same level, adjust the distance of left bank charging tray 51, right feed disk 52 according to the Gorgon fruit 12 of this size, make the size of circular groove corresponding with the size of Gorgon fruit 12.Distance between two blades simultaneously adjusting U-shaped blade 6, also makes it corresponding with the size of Gorgon fruit 12.
Add man-hour, open motor 7, motor 7 drives feed disk 5 and disk shape blade 13 to rotate by active friction wheel 8 simultaneously, is rotated by the driven friction pulley 9 of belt drive and cylindrical roller 10.Pour the Gorgon fruit 12 screened into material feeding box 2, Gorgon fruit enters in blanking box 32 through blanking channel 31, when one of them circular groove of feed disk 5 rotates semi-circular hole 33 place to blanking box 32, Gorgon fruit in blanking box 32 is fallen in circular groove through semi-circular hole 33, and now, certain difference in height is had due to the Gorgon fruit 12 in blanking box 32 and between the Gorgon fruit 12 falling in circular groove, the semi-circular hole 33 of blanking box 32 is then caused to be plugged, Gorgon fruit 12 in blanking box 32 cannot drop out, feed disk 5 continues to rotate, Gorgon fruit 12 in circular groove is gradually away from semi-circular hole 33, Gorgon fruit 12 now in semi-circular hole 33 can fall again and enter next circular groove, make in each circular groove, to fall into a Gorgon fruit 12 successively.Along with the rotation of feed disk 5 and the guiding of guide plate 4, Gorgon fruit 12 in circular groove moves to U-shaped blade 6 place, when U-shaped blade 6 encountered by Gorgon fruit 12, Gorgon fruit 12 is subject to the cutting of two blades of U-shaped blade 6, simultaneously owing to being subject to the promotion of block 54, Gorgon fruit 12 is also subject to pressure obliquely, Gorgon fruit 12 is pressed to be arranged on downside disk shape blade 13 on, completed the pre-breaking shell of Gorgon fruit 12 by the cooperation of U-shaped blade 6 and disk shape blade 13.Gorgon fruit 12 after pre-breaking shell continues to rotate in circular groove, when rotating to below, because Action of Gravity Field drops automatically, fall into material-twisting machine structure, now taper roller 11 is static, and cylindrical roller 10 constantly rotates, the linear velocity of cylindrical roller 10 is far longer than taper roller 11, Gorgon fruit 12 must roll to the direction that frictional force is little, Gorgon fruit 12 is also cooked downward motion simultaneously, then Gorgon fruit 12 is fallen by the gap between cylindrical roller 10 and taper roller 11, by rubbing of cylindrical roller 10 and taper roller 11, fully can remove the shell of Gorgon fruit 12 remained on surface.Namely the screening that Gorgon fruit 12 need having taken off shell carry out Kernel-hull separation completes whole de-hulling process.
Compared with prior art, Gorgon fruit processing unit (plant) of the present invention is rubbed shelling operation by classification, pre-breaking shell and flexibility and fully can be shelled to Gorgon fruit 12, and can process the Gorgon fruit 12 of different size, working (machining) efficiency is high, and the Gorgon fruit 12 kernel integrity degree obtained is high.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to right.
Claims (5)
1. a Gorgon fruit processing unit (plant), it is characterized in that: comprise frame, be fixed on the feeding mechanism in frame, cutting mechanism, material-twisting machine structure and driving mechanism, described feeding mechanism comprises material feeding box and blanking groove, discharging opening is offered bottom described material feeding box, described blanking groove is fixed on discharging opening, described cutting mechanism comprises feed disk, disk shape blade and U-shaped blade, described feed disk correspondence is arranged on the below of blanking groove output, feed disk comprises symmetrically arranged left bank charging tray and right feed disk, left bank charging tray, right feed disk circumference outer rim evenly offers some deep-slotted chip breakers respectively, block is provided with between adjacent two deep-slotted chip breakers, deep-slotted chip breaker on left bank charging tray and the deep-slotted chip breaker on right feed disk merge and form some circular grooves corresponding with Gorgon fruit size, described disk shape blade is arranged on left bank charging tray, between right feed disk, the blade of disk shape blade stretches in circular groove, described U-shaped blade correspondence is arranged on side, feed disk top and corresponding with circular groove, distance between two blades of U-shaped blade is less than the width of circular groove, described material-twisting machine structure comprises cylindrical roller and taper roller, cylindrical roller and taper roller correspondence are arranged on below feed disk, gap is provided with between cylindrical roller and taper roller, described driving mechanism comprises motor, active friction wheel and driven friction pulley, described motor drives active friction wheel to rotate, described feed disk, disk shape blade is fixed on the active output shaft of active friction wheel, described active friction wheel is connected with driven friction pulley by belt, described cylindrical roller is fixed on the driven output shaft of driven friction pulley.
2. Gorgon fruit processing unit (plant) as claimed in claim 1, it is characterized in that: described blanking groove comprises blanking channel and blanking box, blanking channel and blanking box removably connect, and described blanking channel is obliquely installed, described blanking box is fixed on blanking channel outlet, and blanking box offers semi-circular hole.
3. Gorgon fruit processing unit (plant) as claimed in claim 2, it is characterized in that: described blanking box is fixed with guide plate, described guide plate correspondence is arranged on above feed disk.
4. Gorgon fruit processing unit (plant) as claimed in claim 1, is characterized in that: the height of described U-shaped blade bottom is lower than the height of feed disk top circular groove, and two blades of U-shaped blade slope inwardly.
5. Gorgon fruit processing unit (plant) as claimed in claim 1, is characterized in that: described left bank charging tray, right feed disk offer cannelure, and described cannelure is arranged on block side.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410319340.0A CN104188054B (en) | 2014-07-07 | 2014-07-07 | Gorgon fruit processingequipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410319340.0A CN104188054B (en) | 2014-07-07 | 2014-07-07 | Gorgon fruit processingequipment |
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| CN104188054A CN104188054A (en) | 2014-12-10 |
| CN104188054B true CN104188054B (en) | 2016-03-23 |
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| CN101564194A (en) * | 2009-05-27 | 2009-10-28 | 锦州世琪机械有限公司 | Disk type gordon euryale seed sheller |
| CN102860571A (en) * | 2012-10-19 | 2013-01-09 | 杭州径海园生态农业开发有限公司 | Gorgon euryale seed husking machine and husking method |
| CN103767049A (en) * | 2014-01-27 | 2014-05-07 | 唐太宜 | Automatic shelling equipment for gorgon euryale seed |
| CN203985968U (en) * | 2014-07-07 | 2014-12-10 | 江苏理工学院 | Gorgon fruit processingequipment |
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| CN109329963A (en) * | 2018-11-06 | 2019-02-15 | 李国星 | A kind of macadamia shedding motion |
| CN109329962A (en) * | 2018-11-06 | 2019-02-15 | 李国星 | A kind of shedding motion being automatically separated macadamia size |
| CN109329962B (en) * | 2018-11-06 | 2021-06-08 | 绍兴米苏机械设备有限公司 | Opening device capable of automatically separating sizes of macadamia nuts |
| CN109329963B (en) * | 2018-11-06 | 2021-07-06 | 戴飞胜 | Hawaii fruit opening device |
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