CN104167282B - Coil manufacturing method and apparatus - Google Patents
Coil manufacturing method and apparatus Download PDFInfo
- Publication number
- CN104167282B CN104167282B CN201310441426.6A CN201310441426A CN104167282B CN 104167282 B CN104167282 B CN 104167282B CN 201310441426 A CN201310441426 A CN 201310441426A CN 104167282 B CN104167282 B CN 104167282B
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- wire
- wire rod
- core
- coil
- seat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 85
- 239000011162 core material Substances 0.000 claims abstract description 70
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 38
- 230000008569 process Effects 0.000 claims abstract description 26
- 238000005516 engineering process Methods 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 206010030899 opisthotonus Diseases 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000007717 exclusion Effects 0.000 claims description 4
- 241000628997 Flos Species 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000017105 transposition Effects 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 238000004873 anchoring Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 2
- 238000007598 dipping method Methods 0.000 abstract 3
- 239000007788 liquid Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 239000000411 inducer Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Abstract
The invention provides a method and a device for manufacturing a coil, wherein the coil comprises: a core material having a first flange and a second flange at both ends and a core portion therebetween; the winding core part winds the wire, the inlet end and the outlet end of the winding core part are respectively bent from one side of the first flange in the same direction and are respectively covered and fixed by the first flange, the fixing mode is that the winding core part is only covered and fixed by conductive substances such as tin liquid without electric welding, and the winding and tin adhering processes are finished in a machine; therefore, the process is saved, and the next tin dipping process can be directly carried out after the coil winding is finished without carrying out twice feeding of winding and tin dipping and without carrying out manual transportation in the winding and tin dipping processes.
Description
Technical field
The present invention is related to a kind of coil manufacture method and device, does not make the coil of spot welding after espespecially a kind of coiling, and
A kind of manufacture this no manufacture method of spot welding coil and device.
Background technology
Press, general inducer (Inductor) is also called coil (coil), is one kind of passive device；There is resistance any
The electronic component of curent change, it by wire rod around support core formed, and core can be magnetic material or
Nonmagnetic substance.Inducer is by means of coil current change, to produce magnetic flux change, the circuit elements made according to the phenomenon in magnetic field
The source of part, wherein magnetic field is that electric charge is flowing, and it is exactly that electric current is formed.The electric current of exchange can produce magnetic field, and change
Magnetic field can induce electric current, the ratio of its linear relationship, commonly referred to as inductance.
With regard in the manufacturing process of coil, generally including two parts technique, one is wire winding to prior art, another one
For tin sticky technique；Core wound skein product in wire winding it is necessary between two flange parts on the core of one " work " font, one
As wire rod winding mode adopt on a spooling equipment with one vibrations feeder vibrations feeding, core is delivered to a fixture one by one,
Fixture is made to clamp the flange of one end, the flange then not clamped by fixture by cast-over lead material one end elder generation pile warp core one end
Side and first carry out spot welding, to fix the line end of wire rod one end, then cast-over again lead material wind two flange parts between core
After one fixing turn, by the wire rod line end of the other end again with spot-welded in flange opposite side, and in cutting off wire tip and cast-over
After disengaging, complete coil-winding technique and coil finished product is discharged collection；Then operator are by the collected line completing coiling
The vibrations feeder that another tin sticky equipment poured again into by circle carries out tin sticky technique so as to sequentially be transferred to one via vibrations feeding
Molten tin bath attaches two spot welding positions at this coil flange for the tin liquor, is then exhausted from collecting to complete the system of whole coil after the completion of tin sticky
Make.
Content of the invention
Coil in prior art makes, and the method for winding that it is adopted makes to make secondary electric welding in wire winding
Carry out the fixation of line end, this makes technique become verbose and high power consumption！Must manually be removed after completing coil-winding simultaneously
Deliver to next tin sticky technique, also result in the increase of loss, fraction defective and the cost of manpower.
Then, the purpose of the present invention, is to provide and a kind of no makees the secondary electric welding coil manufacture fixing to carry out line end
Method.
It is another object of the present invention to provide a kind of no make the secondary electric welding coil manufacture fixing to carry out line end
Put.
According to the coil manufacture method of the object of the invention, it is the core that wire rod is wound in a core, it is in a board
Upper execute including：Wire rod is wound in the core of the core of coil on a clamping fixture seat of a carrying device by one hanging process；
One broken string technique, in order to disconnect and departing from the lead-in wire terminal after completing to wind and leading-out terminal wire rod with coil；Wire rod lead-in wire terminal and going out
Line end is then positioned in a broken line seat；Execution broken line seat upset is close to clamping fixture seat, and makes lead-in wire terminal and leading-out terminal by opisthotonos；One row
Scrap wire technique, by the lead-in wire terminal departing from coil and the exclusion of leading-out terminal wire rod；One reclaiming technology, the coil completing coiling is removed certainly
Send take off on device and transposition in the carrying device of next tin sticky technique.
According to the coil manufacturing apparatus of another object of the present invention, wire rod is wound in the core of a core, its feature exists
In：Including：One carrying device, it has multiple work stations being provided with clamp mechanism；Its driven and around an intermittent rotary stream
Transported；Each clamp mechanism includes：One clamping fixture seat, the core of coiling is treated in the most fixture clampings which is provided with sequential
Material, clamping fixture seat is provided with moving part；One broken line seat, it is pivoted with this clamping fixture seat and is interlocked by it；One actuator, can be on clamping fixture seat
Moving part gives driving makes broken line seat opposed jaw seat be overturn or turn round；One cast-over, is available for wire rod and passes thereon, by wire rod
It is wound in the core of core.
Coil manufacture method provided in an embodiment of the present invention and device, except need not make secondary electricity in coil wire winding
Weldering, to carry out the fixation of line end, makes technique become essence and saves and power saving！Can directly be carried out next after completing coil-winding to be stained with simultaneously
Process of tin, need not carry out the charging twice of coiling and tin sticky, also need not make the conveyance of manpower in coiling and tin sticky two technique, make
Identical manpower can manage more multiple computer desk, also reduce the caused fraction defective increase in technique conversion of coil and cost increase is asked
Topic.
Brief description
Fig. 1 is the core three-dimensional appearance schematic diagram of embodiment of the present invention coil.
Fig. 2 is the schematic perspective view completing coiling on core in the embodiment of the present invention.
Fig. 3 is the coil finished product schematic perspective view in the embodiment of the present invention.
Fig. 4 is the carrying device schematic perspective view carrying out wire winding in the embodiment of the present invention.
Fig. 5 is the schematic perspective view of clamp mechanism in the embodiment of the present invention.
Fig. 6 is the enlarged diagram of the fixture clamping core of clamp mechanism in the embodiment of the present invention.
Fig. 7 is the back side schematic perspective view of clamp mechanism in the embodiment of the present invention.
Fig. 8 is the schematic diagram of open-close driving mechanism in the embodiment of the present invention.
Fig. 9 is clamp bolt closure state schematic diagram in the embodiment of the present invention.
Figure 10 is clamp bolt opening schematic diagram in the embodiment of the present invention.
Figure 11 is clamp mechanism and wire clamp, the relation schematic diagram of cast-over in the embodiment of the present invention.
Figure 12 is most synchronously driven schematic diagrams of wire clamp in the embodiment of the present invention.
Figure 13 is most synchronously driven schematic diagrams of cast-over in the embodiment of the present invention.
Figure 14 is the step () of hanging process in the embodiment of the present invention
Figure 15 is the step (two) of hanging process in the embodiment of the present invention
Figure 16 is the step (three) of hanging process in the embodiment of the present invention
Figure 17 is the step (four) of hanging process in the embodiment of the present invention
Figure 18 is the step (five) of hanging process in the embodiment of the present invention
Figure 19 is the step (six) of hanging process in the embodiment of the present invention
Figure 20 is the schematic device of hanging process in the embodiment of the present invention.
Figure 21 is the step () that the embodiment of the present invention interrupts Wiring technology
Figure 22 is the step (two) that the embodiment of the present invention interrupts Wiring technology
Figure 23 is the step (three) that the embodiment of the present invention interrupts Wiring technology
Figure 24 is the step (four) that the embodiment of the present invention interrupts Wiring technology
Figure 25 is the step (five) that the embodiment of the present invention interrupts Wiring technology
Figure 26 is the step (six) that the embodiment of the present invention interrupts Wiring technology
Figure 27 is the step (seven) that the embodiment of the present invention interrupts Wiring technology
Figure 28 is exhaust line schematic device in the embodiment of the present invention
Figure 29 is the schematic diagram that in the embodiment of the present invention, waste discharge line apparatus carry out scrap wire exclusion.
Figure 30 is that the fetching device of conversion equipment in the embodiment of the present invention carries out the schematic diagram that coil picks and places.
Figure 31 is that the steering mechanism of conversion equipment in the embodiment of the present invention carries out the schematic diagram that coil turns to tin sticky.
【Symbol description】
1 coil 11 core
111 first flange 112 second flange
113 core 114 wire casing
115 Fixed Division 12 wire rod
121 first line end 122 second line end
123 scrap wire 13 conductive materials
131 tin liquor face 2 carrying device
21 drive mechanism 3 open-close driving mechanism
31 first open and close actuator 32 second opens and closes actuator
33 first footstock 34 second footstock
4 wire clamp 41 wire clamp seat
42 wire clamp actuator 5 cast-over
51 needle tubings 52 are around needle stand
53 cast-over actuator 54 belt
6 break wire device 61 mounting
611 slide rail 62 first tool rest actuator
63 tool rest 631 blade
632 engrave hole 64 second tool rest actuator
65 connectors 651 touch arrived piece
66 locating part 7 waste discharge line apparatus
71 exhaust line actuator 72 fixed seat
73 delivery pipe 731 suction inlet
74 exterior line 741 floss hole
8 loose scrap wire actuator 9 conversion equipments
91 fetching device 92 steering mechanism
A clamp mechanism A1 clamping fixture seat
A11 fixture A111 fixture
A112 flexible member A113 movable part
A12 the first trunnion mount A13 the second trunnion mount
A14 the first moving part A141 bevel gear
A142 switching fastener A15 the second moving part
A151 bevel gear A152 bridle joint portion
A16 the 3rd trunnion mount A17 bracket
A2 broken line seat A21 axle portion
A22 switching seat A23 operating space
A24 clamp group A241 the first clamp bolt
A242 the first hanging wire body A243 the second clamp bolt
A244 the second hanging wire body A245 stick of tool
A246 pivot A247 laminate
A248 block body A249 flexible member
A25 broken string element A3 actuator
A31 drive division R is around thread path
Specific embodiment
Refer to Fig. 1, the embodiment of the present invention can adopt core 11 as depicted, and it has the first flange positioned at two ends
111st, the second flange 112, and it is located at the core 113 between the first flange 111, the second flange 112, on this first flange 111
Be located at be separated by suitable spacing both sides be respectively provided be parallel to each other and recessed insertion the first flange two ends wire casing 114, in wire casing 114
It is provided with a Fixed Division 115 speckling with tin liquor region.
Refer to Fig. 2, in this core 113 wound skein product 12, it forms one and is located at nearly second flange the embodiment of the present invention
112 the first line end 121 being made up of lead-in wire terminal and second line end being made up of leading-out terminal of nearly first flange 111
122, the first line end 121 and the second line end 122 bend to the same direction and respectively cover and be against the respectively but from the first flange 111 sides
One flange 111 2 be parallel to each other and recessed insertion the first flange two ends wire casing 114, as shown in figure 3, the first line end 121 and
Two wire terminal 122 is respectively placed in length about about half for the first flange 111 wire casing 114 respectively, and the conductive materials by class such as tin liquor
13 are stained with to cover and are fixed on the wire casing 114 of this first flange 111 and speckle with the Fixed Division 115 in tin liquor region, the first line end and second
Line end end is simultaneously coated by tin liquor, and forms a complete coil 1.
Please refer to Fig. 1 to Fig. 3, relevant aforementioned embodiment of the present invention coil 1 manufacture method, is execution on a board
Including：
One hanging process, on a carrying device, on the core 113 of the core 11 wire rod 12 being wound in coil 1；
One broken string technique, in order to disconnect disengaging by the lead-in wire terminal after completing to wind and leading-out terminal wire rod with coil 1；
One waste discharge Wiring technology, by the lead-in wire terminal departing from coil 1 and the exclusion of leading-out terminal wire rod；
One reclaiming technology, in order to by the coil 1 completing coiling take off from carrying device 2 and transposition in next tin sticky technique
Carrying device in；
One tin sticky technique, its residue of coil 1 completing coiling is wound in wire rod 12 lead-in wire terminal and the leading-out terminal of core 11
Borrow with the first flange 111 and attach tin liquor and attach fixed in the Fixed Division 115 speckling with tin liquor.
In relevant aforementioned coil manufacture method, this hanging process, broken string technique and waste discharge Wiring technology etc. three technique belong to line
The wire winding of circle 1, it can be carried out using the carrying device 2 as Fig. 4；And tin sticky technique with existing tin sticky equipment or method can be
, can also new technology for it, therefore it will not go into details in this；Separately, reclaiming technology is between wire winding and tin sticky technique, will be in
Chat bright after wire winding is described in the lump.
Refer to Fig. 4, for carrying out hanging process, broken string technique and waste discharge Wiring technology etc. three technique closes the wire winding belonging to
Carrying device 2, it is slightly disc-shaped and has orthohexagonal moulding, and has how several side, and each side forms a work
Stand, and be respectively provided with a clamp mechanism A；This carrying device 2 mechanism 21 driven is driven and is carried out with an intermittent rotary stream
Conveyance, and the axial rotary around Z axis carries out intermittent rotation.
Refer to Fig. 5, Fig. 6, this each clamp mechanism A respectively includes：
One clamping fixture seat A1, which is provided with most fixture A11 of sequential, and each fixture A11 is in a linear array, this arrangement
Straight line form an X axis parallel with the side of carrying device 2 in aforementioned Fig. 4；Each fixture A11 includes a fixture A111
And the movable part A113 being acted on by flexible member A112, common clamping between fixture A111 and movable part A113 treats the core of coiling
Material 11；Clamping fixture seat A1 is respectively arranged at the two ends with one first and second trunnion mount A12, A13, and is pivoted with first trunnion mount A12 of wherein one end
First moving part A14, it is provided with a bevel gear A141 in the side of this end first trunnion mount A12, and opposite side is provided with a switching button
Part A142；Clamping fixture seat A1 is simultaneously provided with one second moving part A15 and is hubbed in one the 3rd trunnion mount A16, and its direction is with this first even
Moving part A14 is vertical, and its one end is provided with a bevel gear A151 and bevel gear A141 of the first moving part A14 and is engaged and linked, separately
One end is provided with the bridle joint portion A152 of the recessed caulking groove of a tool cross；
One broken line seat A2, its one end is pivoted with trunnion mount A13 of axle portion A21 and this clamping fixture seat A1 one end, the other end then with
One switching seat A22 is embedded in the switching fastener A142 of this clamping fixture seat A1 other end trunnion mount A12 side and is interlocked by it；Broken line seat
It is provided between A2 and this clamping fixture seat A1 that one is long and narrow and the operating space A23 of hollow out；Broken line seat A2 is provided with most clamps of sequential
Group A24, each clamp group A24 is in a linear array, and the straight line of this arrangement is simultaneously parallel with the side of carrying device 2 in aforementioned Fig. 4, and
The straight line parallel of fixture A11 arrangement each with this clamping fixture seat A1 is corresponding, and each clamp group A24 corresponds to a fixture A11；Each clamp group
A24 is each to include one first clamp bolt A241, one first hanging wire body A242, one second clamp bolt A243, one second hanging wire body A244；
Each clamp group A24 side is respectively provided with a broken string element A25 being made up of blade, and it is placed in the side of the second clamp bolt A243
Side；
One actuator A3, drive division A31 upper second gearing of bridle joint clamping fixture seat A1 when necessary of tool cross projection key body
The bridle joint portion A152 of the recessed caulking groove of cross of part A15, and being driven, so that broken line seat A2 opposed jaw seat A1 is overturn or
Revolution.
Refer to Fig. 7, Fig. 8, the bottom of broken line seat A2 be installed with one toward side transverse process bracket A17, clamping fixture seat A1 bottom
Then by the pulled support of this bracket A17；Each first clamp bolt A241 of this clamping fixture seat A1, the second clamp bolt A243 bottom are to be opened simultaneously
Close drive mechanism 3 to be acted on, can when necessary, the first keying actuator 31, second by means of open-close driving mechanism 3 opens and closes actuator
32 upper and lower reciprocal driving, with respectively with first and second footstock 33,34 to the first clamp bolt A241, the second clamp bolt A243 bottom
Carry out contact；And because clamping fixture seat A1 and broken line seat A2 is in the state that is pivoted, therefore in first and second footstock 33,34 to the first clamp
When bolt A241, the second clamp bolt A243 bottom carry out contact, can be one driven and bracket A17 is compressed with the clamping fixture seat A1 bottom that reclines
The means in face will not be pivoted relative to each other with broken line seat A2 making clamping fixture seat A1.
The each first clamp bolt A241 referring to Fig. 9 clamping fixture seat A1 is to be acted on simultaneously and manipulate by the first footstock 33 simultaneously opening
Close, each clamp bolt A241 is each to include a stick of tool A245 being fixedly arranged on clamping fixture seat A1, and one is hubbed at stick of tool with pivot A246
Laminate A247 in A245, pivot A246 convexedly stretches in outside stick of tool A245, and a fixed block body A248 below clamping fixture seat A1, and
It is arranged with a flexible member A249 between block body A248 and clamping fixture seat A1, support to arrive in by the elastic force effect that this flexible member A249 upholds
Block body A248 and interlock pivot A246 and move down, and make laminate A247 of top often keep the effect of a downward cramping stick of tool A245
Power.
Refer to Figure 10, when clamp bolt A241 to be made release cramping state, controllable first footstock 33 moves pushing tow gear
Body A248, so that block body A248 compression elastic element A249, and opened (in the same manner, respectively with removing in pivot A246 gearing laminate A247
Second clamp bolt A243 is also to be opened and closed according to aforesaid way effect and manipulation by the second footstock 34 simultaneously simultaneously).
Refer to Figure 11, the embodiment of the present invention, when carrying out coiling, driven can carry out folder with the use of one and close and open a business
Wire clamp 4 and be available for the cast-over 5 that wire rod 12 passes a needle tubing 51 thereon；Wherein, this wire clamp 4 can driven and with each fixture
The Y-axis that the X axis of A11 linear array is perpendicular is made forward and backward shift reciprocately and is carried out the clamping to wire rod, unclasps operation；
And the needle tubing 51 of this cast-over 5 is offset to the center of rotation of cast-over 5, and the wire rod 12 being passed by needle tubing 51 can be driven in this rotation
The heart rotates, make center of rotation that wire rod 12 rotates axially with the Z axis of this carrying device 12 intermittent rotary stream in Fig. 4 to equal
OK；The wire rod 12 carrying out coiling is drawn by the needle tubing 51 of cast-over 5, is formed and includes：By the first clamp bolt A241 pile warp and pressurized folder
Pile warp the first hanging wire body A242 after positioning and the first line end 121 as lead-in wire terminal that the core 11 that arrives is wound, and by core
Material 11 lay out and through the second hanging wire body A244 to second clamp bolt A243 pressurized clamp involve behind position as the second of leading-out terminal
Line end 122, the path that cast-over 5 is walked therebetween is set to around thread path R.
Refer to Figure 12, this wire clamp 4 be in cooperation Fig. 5 the number of fixture A11 and arrange, and with multiple common located at a line
On holder 41 by wire clamp actuator 42 synchronization drive.
Refer to Figure 13, this cast-over 5 be also in cooperation Fig. 5 the number of fixture A11 and arrange, and with multiple common located at one
On needle stand 52 by cast-over actuator 53 with belt 54 synchronization drive, and respectively carry out the driving of same direction of rotation.
This hanging process comprises the following steps：
One initial step, refers to Figure 11 and Figure 14, so that wire rod 12 is passed from cast-over 5 and stretches out and be to be sandwiched in wire clamp with one end
4, cast-over 5 is located at the wire clamp 4 rear alignment point around thread path R；
Together around step, refer to Figure 11 and Figure 15, cast-over 5 by around wire clamp 4 rear end of thread path around to front end, now
One clamp bolt A241 will open；
One enters line positioning step, asks Figure 11 and refers to Figure 16, and cast-over 5 traction wire rod 12 lead-in wire terminal is by the first clamp bolt A241
Pressure clamps position, and continuous traction wire rod 12 pile warp the first hanging wire body A242 advances toward core 11；Pressed from both sides by first in wire rod 12 lead-in wire terminal
After line bolt A241 pressure clamps position, wire clamp 4 will unclasp the clamping to wire rod 12；
One winding steps, refer to Figure 11 and Figure 17, and cast-over 5 traction wire rod 12 is pre- according to clockwise direction winding core 11 1
Lay out after fixing turn；
One outlet positioning step, refers to Figure 11 and Figure 18, and cast-over 5 draws wire rod 12 pile warp the second hanging wire body A244, with
When traction wire rod 12 leading-out terminal position is clamped by the second clamp bolt A243 pressure, and the anchor point direction displacement toward initial step；
One thread cutting step, refers to Figure 11 and Figure 19, and wire clamp 4 advances and clamps the wire rod of pile warp the second clamp bolt A243, and
Move back toward at original initial step positioning after clamping, the broken string element A25 institute being constituted by blade with tractive wire rod 12 leading-out terminal
Cut-out.
Via the step of above-mentioned Figure 14 to Figure 19, in addition to the winding that core 11 has completed wire rod 12, wire rod 12 is by lead-in wire terminal
The first line end 121 being constituted and the second line end 122 of being made up of leading-out terminal are subject to the first clamp bolt A241 and the respectively
Two clamp bolt A243 pressures clamp position, after completing the wire rod 12 winding operation of this hanging process, will carry out broken string technique.
Refer to Figure 20, a break wire device 6 can be adopted when carrying out breaking technique, it includes a mounting 61, and can be
Slided up and down on the slide rail 611 of mounting 61 tool rest 63 of displacement by the first tool rest actuator 62 start, this tool rest 63 upper end court
Side is provided with blade 631, and this tool rest 63 both sides is in pivot joint state, and is driven indirect pull by one second tool rest actuator 64
Connector 65 acts on, and rolls tiltedly to blade 631 with can making obliquity, and this inclined degree is simultaneously tactile with set on one side by connector 65
Arrived piece 651 is butted on a locating part 66 and makees spacing；Tool rest 63 is provided with one and engraves hole 632.
The broken string technique of the embodiment of the present invention comprises the following steps：
One initial step, refers to Fig. 2, Fig. 5 and Figure 21, and core 11 has completed outside the winding of wire rod 12, and wire rod 12 is by entering
The first line end 121 that line end is constituted and the second line end 122 being made up of leading-out terminal be subject to respectively the first clamp bolt A241 and
Second clamp bolt A243 pressure clamps position；Now the tool rest 63 of break wire device 6 and blade 631 thereon are all in clamping fixture seat A1 and broken line
Seat A2 close beneath；
One overturning step, refers to Fig. 2, Fig. 3, Fig. 5 and Figure 22, and execution is with actuator A3 Linkage clamping device seat A1 upper second even
Moving part A15, makes the bevel gear A141 of second moving part A15 bevel gear A151 and the first moving part A14 be engaged and linked, and makes
First moving part A14 with the switching seat A22 of its switching fastener A142 switching broken line seat A2, with cause broken line seat A2 with trunnion mount A12,
A13 forms upset for center of rotation and is close to clamping fixture seat A1, and the first line end 121 that now lead-in wire terminal is constituted and by leading-out terminal
The second line end 122 being constituted also by opisthotonos, and will respectively be against recessed wire casing on the first flange 111 of this core 11 respectively
Above in the of 114；
One enters scraper step, refers to Fig. 2 and Figure 23, so that the tool rest 63 of break wire device 6 is moved from mounting 61, and makes thereon
Blade 631 be higher than this core 11 the first flange 111 above；
One line ball step, refers to Fig. 2, Figure 20 and Figure 24, between so that this tool rest 63 is driven by the second tool rest actuator 64
The connector 65 connecing pull acts on, and rolls tiltedly to blade 631 with making obliquity, and to press the of this core 11 before blade 631
About half right position of one flange 111 top, and the first line end 121 that the lead-in wire terminal at this position is constituted and by leading-out terminal
The second line end 122 being constituted is pressed against below blade 631；
Single-revolution step, refers to Fig. 2, Fig. 3, Fig. 5 and Figure 25, execution is with actuator A3 Linkage clamping device seat A1 upper second
Moving part A15, makes the bevel gear A141 of second moving part A15 bevel gear A151 and the first moving part A14 be engaged and linked, and
Make the first moving part A14 with the switching seat A22 of its switching fastener A142 switching broken line seat A2, to cause broken line seat A2 with trunnion mount
A12, A13 form for center of rotation and return back to original position, and the first line end 121 that now lead-in wire terminal is constituted and by leading-out terminal
The second line end 122 being constituted is pulled in the case of blade 631 compresses, and it will make the first line end 121 and the second line end 122 quilt
Blade 631 cuts off, and only stays blade 631 to compress position indwelling on the first flange 111 of this core 11 of each setting respectively
In recessed wire casing 114；Now because this tool rest 63 is just placed on long and narrow between broken line seat A2 and this clamping fixture seat A1 and hollow out behaviour
Make in area A23, and the fixed bracket A17 in bottom of broken line seat A2 just pass tool rest 63 in switching process engrave hole 632, and continue
Go back to support this clamping fixture seat A1 bottom；
One pine pressure step, refers to Figure 20 and Figure 26, this tool rest 63 is driven indirect pull by the second tool rest actuator 64
Connector 65 act on, and reply former vertical unclasping and the first line end 121 and the second line end 122 stayed by blade 631 cut-out
Put compressing of position；
One moves back scraper step, Figure 20 and Figure 27, so that the tool rest 63 of break wire device 6 is moved down from mounting 61, and makes knife thereon
Sword 631 reply initial step below clamping fixture seat A1 and broken line seat A2.
Refer to Figure 28, Figure 29, the embodiment of the present invention will carry out waste discharge Wiring technology after completing broken string, now can adopt a row
Scrap wire device 7, it drives a fixed seat 72 to make upper and lower displacement with an exhaust line actuator 71, and laterally arranged side by side in fixed seat 72
It is provided with multiple delivery pipes 73, each delivery pipe 73 is respectively stretched in delivery pipe 73 with exterior line 74 in tube side, and with floss hole 741
Mode inputs barotropic gas backwards, make tiltedly to cut open above the corresponding clamp mechanism A broken line seat A2 of the other end shape suction inlet 731 formed negative
Pressure, makes to drive fixed seat 72 to interlock the corresponding and close broken line of each delivery pipe 73 displacement suction inlet 731 via exhaust line actuator 71
During seat A2, under unclasp the first clamp bolt A241 and the second clamp bolt A243 on broken line seat A2 with loose scrap wire actuator 8, make scrap wire
123 are inhaled into mouth 731 sucks, and self-discharging pipe 73 end is discharged and collected.
Refer to Figure 30, Figure 31, reclaiming technology will be carried out after completing waste discharge Wiring technology, now can employing can transfer in coiling
Technique to be executed with the conversion equipment 9 of tin sticky technology room, and it includes completing the folder of each coil 1 of coiling from clamp mechanism A
The fetching device 91 of removal is adsorbed on tool seat A1 upper fixture A11, and accepts coil 1 side of being rotated that fetching device 91 takes out
To steering mechanism 92, make each coil 1 treat the first flange 111 court with the first line end 121 and the second line end 122 in tin sticky face
Under, so that tin liquor face 131 carries out tin sticky in corresponding tin sticky technique, and make the first line end 121 and the second line end 122 be fixedly arranged on first
Flange 111, and then complete the manufacture of whole coil 1.
This tin sticky technique can be new technology or typically existing technique, in conversion equipment 9 by each coil 1 completing coiling certainly
The fetching device 91 of clamp mechanism A removal and tin sticky technology room, can add other in response to the carrying device needed for tin sticky technique,
The feature that only these technology non-invention are advocated, does not hereby repeat.
In sum, the embodiment of the present invention is provided coil manufacture method and device, need not except in coil-winding technique
Make secondary electric welding to carry out the fixation of line end, so that technique essence is saved and power saving！Can directly carry out after completing coil-winding simultaneously
Next tin sticky technique, need not carry out the charging twice of coiling and tin sticky, also need not make manpower in coiling and tin sticky two technique
Conveyance, makes identical manpower can manage more multiple computer desk, and also reducing the caused fraction defective in technique conversion of coil increases and become
This increase problem.
Only as described above, only presently preferred embodiments of the present invention, when can not with this limit the present invention enforcement model
Enclose, the simple equivalence changes generally made according to the claims in the present invention and invention description content and modification, all still belong to this
In the range of bright patent covers.
Claims (16)
1. a kind of coil manufacture method, by wire rod be wound in a core core it is characterised in that：A board executes bag
Include：
Wire rod is wound in the core of the core of coil on a clamping fixture seat of a carrying device by one hanging process；
One broken string technique, in order to disconnect and departing from the lead-in wire terminal after completing to wind and leading-out terminal wire rod with coil；Wire rod lead-in wire terminal
And leading-out terminal is positioned in a broken line seat；Execution broken line seat upset is close to clamping fixture seat, and makes lead-in wire terminal and leading-out terminal by opisthotonos；
One waste discharge Wiring technology, by the lead-in wire terminal departing from coil and the exclusion of leading-out terminal wire rod；
One reclaiming technology, the coil completing coiling is taken off from carrying device and transposition is in the carrying device of next tin sticky technique
In.
2. coil manufacture method as claimed in claim 1 it is characterised in that：The coiling of coil and tin sticky technique are on a board
Complete, wire rod one tool multiple work stations carrying device on complete wire coil around wire winding after, carry out a reclaiming technology,
It to be executed with the conversion equipment that can transfer in wire winding and tin sticky technology room, conversion equipment by complete the coil of coiling from around
During Wiring technology removal, coil is executed a direction of rotation program, makes each coil treat that tin sticky faces down.
3. coil manufacture method as claimed in claim 1 it is characterised in that：In wire rod winding process, make wire rod from a cast-over
Pass and stretch out and a wire clamp is sandwiched in one end, cast-over and draws wire rod lead-in wire terminal by around the wire clamp rear end of thread path around to front end
It is positioned, and lays out after the continuous traction pre- fixing turn of wire rod winding core material one, after traction wire rod leading-out terminal is positioned, make wire clamp simultaneously
Wire gripper tractive wire rod leading-out terminal are cut off by a broken string element.
4. coil manufacture method as claimed in claim 3 supplies wire rod it is characterised in that hanging wire body should be further provided with thread path
Pile warp.
5. coil manufacture method as claimed in claim 1 it is characterised in that：In wire rod winding process, make wire rod from a cast-over
Pass and stretch out and draw, formed and include around thread path：Pile warp one first hanging wire body by one first clamp bolt pile warp and after being positioned
And the first line end as lead-in wire terminal that the core that arrives is wound, and laid out and pressed from both sides through one second hanging wire body to second by core
The second line end as leading-out terminal that line bolt involves after being positioned.
6. coil manufacture method as claimed in claim 1 it is characterised in that：Execute a hanging process in wire rod winding process,
It comprises the following steps：
One initial step, makes wire rod pass from a cast-over and stretches out and be sandwiched in a wire clamp with one end, and cast-over is located at the line around thread path
Folder rear alignment point；
Together around step, cast-over is by the wire clamp rear end around thread path around to front end；
One enters line positioning step, and cast-over traction wire rod lead-in wire terminal is by one first clamp anchoring position, and continuous traction wire rod pile warp 1 the
One hanging wire body advances toward core；
One winding steps, lay out after the cast-over traction pre- fixing turn of wire rod winding core material one；
One outlet positioning step, cast-over draws wire rod pile warp one second hanging wire body, and traction wire rod leading-out terminal is pressed from both sides by one second simultaneously
Line anchoring position, and the anchor point direction displacement toward initial step；
One thread cutting step, wire clamp advances and clamps the wire rod of pile warp the second clamp bolt, and tractive wire rod leading-out terminal is subject to one after clamping
Broken string element is cut off.
7. coil manufacture method as claimed in claim 1 it is characterised in that：
When this lead-in wire terminal and leading-out terminal are respectively against on this core respectively by opisthotonos；This core is pressed before the blade making a break wire device
Top, and the lead-in wire terminal at this position and leading-out terminal are pressed against below blade；
Execute switching broken line seat again and return back to original position, make lead-in wire terminal and leading-out terminal cut-off in the case of blade compresses, and only
Blade is stayed to compress position indwelling on this core.
8. coil manufacture method as claimed in claim 1 it is characterised in that：Execute a broken string technique in wire rod winding process,
It comprises the following steps：
One initial step, the core on a clamping fixture seat has completed the winding of wire rod, wire rod be made up of lead-in wire terminal first
Line end and the second line end being made up of leading-out terminal are positioned in a broken line seat respectively；Now the blade of a break wire device is in folder
Near tool seat and broken line seat；
One overturning step, execution broken line seat upset is close to clamping fixture seat, and the first line end that now lead-in wire terminal is constituted and by going out
The second line end that line end is constituted also by opisthotonos, and respectively will be against above this core respectively；
One enters scraper step, and the blade making a break wire device is higher than above the first flange of this core；
One line ball step, presses before making this blade above this core, and the first line end that the lead-in wire terminal at this position is constituted and
The second line end being made up of leading-out terminal is pressed against below blade；
Single-revolution step, execution switching broken line seat returns back to original position, the first line end that now lead-in wire terminal is constituted and by going out
The second line end that line end is constituted is cut-off in the case of blade compresses, and only stays blade to compress position indwelling in this core
On；
One pine pressure step, unclasps and the first line end and the second line end is compressed by blade cut-out indwelling position；
One moves back scraper step, makes the blade of break wire device reply the position of initial step.
9. coil manufacture method as claimed in claim 1 it is characterised in that：When wire rod is wound in the core of core, core
Clamped by fixture on a carrying device making the conveyance of intermittent rotary stream, and driven can carry out folder with the use of one and close and open
Wire clamp and be available for wire rod and pass cast-over thereon；Wherein, this wire clamp can driven and with multiple fixture linear array
The perpendicular Y-axis of X axis make forward and backward shift reciprocately and carry out the clamping to wire rod, unclasp operation；And this cast-over drives
The axial direction of the center of rotation axial direction carrying device intermittent rotary stream that wire rod rotates is parallel.
10. a kind of coil manufacturing apparatus, by wire rod be wound in a core core it is characterised in that：Including：
One carrying device, it has multiple work stations being provided with clamp mechanism；It is driven and carries out around an intermittent rotary stream
Conveyance；Each clamp mechanism includes：One clamping fixture seat, the core of coiling, folder are treated in the most fixture clampings which is provided with sequential
Tool seat is provided with moving part；One broken line seat, it is pivoted with this clamping fixture seat and is interlocked by it；
One actuator, moving part on clamping fixture seat can be given with driving makes broken line seat opposed jaw seat be overturn or turn round；
One cast-over, is available for wire rod and passes the core that wire rod is wound in core thereon.
11. coil manufacturing apparatus as claimed in claim 10 it is characterised in that：The center of rotation that this wire rod rotates axially and is somebody's turn to do
The axial direction of carrying device intermittent rotary stream is parallel.
12. coil manufacturing apparatus as claimed in claim 10 are it is characterised in that be provided with hollow out between this broken line seat and this clamping fixture seat
Operating space, be available for a break wire device blade pass in and out therebetween.
13. coil manufacturing apparatus as claimed in claim 10 are it is characterised in that broken line seat is provided with multiple clamp groups and this folder
The tool each fixture of seat corresponds to, and this clamp group includes one first clamp bolt, one first hanging wire body, one second clamp bolt, one second hanging wire
Body.
14. coil manufacturing apparatus as claimed in claim 10 it is characterised in that：Wire rod is wound in and uses during the core of core
One clamp bolt positions, and this clamp bolt includes：
One stick of tool, and one be hubbed at laminate in stick of tool with pivot, pivot convexedly stretches in outside stick of tool, and in the fixed gear in lower section
Body, and be arranged with a flexible member between block body and stick of tool, supports to arrive in block body and company by the elastic force effect that this flexible member is upheld
Dynamic pivot moves down, and makes the laminate of top often keep a downward active force clamping stick of tool.
15. coil manufacturing apparatus as claimed in claim 10 it is characterised in that：This cast-over includes：It is available for wire rod to pass thereon
Needle tubing；Needle tubing is offset to the center of rotation of cast-over, and the wire rod being passed by needle tubing can be driven to rotate around this center of rotation, cast-over
With multiple common driven member institute synchronization drivings on needle stand located at, and respectively carry out the driving of same direction of rotation.
16. coil manufacturing apparatus as claimed in claim 10 it is characterised in that：Including：
One waste discharge line apparatus, are provided with the fixed seat that can make upper and lower displacement, and fixed seat is provided with multiple delivery pipes, each discharge side by side
Pipe is respectively stretched in delivery pipe with an exterior line in tube side, and with floss hole, mode inputs barotropic gas backwards, makes the other end pair
The suction inlet above broken line seat is answered to form negative pressure；
The clamp group side of this broken line seat is provided with broken string element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610216828.XA CN105655119B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102117302A TWI529760B (en) | 2013-05-16 | 2013-05-16 | Coil manufacturing method and device |
| TW102117302 | 2013-05-16 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610216828.XA Division CN105655119B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104167282A CN104167282A (en) | 2014-11-26 |
| CN104167282B true CN104167282B (en) | 2017-03-01 |
Family
ID=51911060
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310441426.6A Expired - Fee Related CN104167282B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
| CN201610216828.XA Expired - Fee Related CN105655119B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610216828.XA Expired - Fee Related CN105655119B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
Country Status (2)
| Country | Link |
|---|---|
| CN (2) | CN104167282B (en) |
| TW (1) | TWI529760B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI745083B (en) * | 2015-07-22 | 2021-11-01 | 日商美克司股份有限公司 | reel |
| TWI609389B (en) * | 2015-09-18 | 2017-12-21 | All Ring Tech Co Ltd | Wire stripping method and mechanism |
| TWI605480B (en) * | 2015-09-18 | 2017-11-11 | All Ring Tech Co Ltd | Cutting line method, mechanism and winding method using the cutting line method and mechanism Apparatus |
| TWI576873B (en) * | 2015-11-12 | 2017-04-01 | All Ring Tech Co Ltd | Iron foil on the copper foil method and device |
| CN108133821B (en) * | 2018-01-09 | 2023-07-04 | 和瑞电子(中山)有限公司 | Winding assembly machine applied to coil |
| CN111192758B (en) * | 2020-01-10 | 2021-07-23 | 昆山联滔电子有限公司 | Coil lead wire processing jig |
| CN112117125B (en) * | 2020-08-27 | 2022-04-08 | 江门市蓬江区恒驰新材料有限公司 | Automatic change coil and twine sticky tape equipment |
| CN112735807B (en) * | 2020-12-25 | 2021-11-23 | 东莞普莱信智能技术有限公司 | Common mode inductor winding method and equipment |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2741159Y (en) * | 2004-11-11 | 2005-11-16 | 盐城市电子设备厂 | Automatic encapsulating tin welder |
| CN2914282Y (en) * | 2006-05-10 | 2007-06-20 | 陈德斌 | Coiling machine |
| CN101211691B (en) * | 2006-12-30 | 2011-03-23 | 厦门精合电气自动化有限公司 | Multiheaded full-automatic wire winder |
| JP2009099689A (en) * | 2007-10-15 | 2009-05-07 | Denso Corp | Method of manufacturing coil body |
| CN201913341U (en) * | 2010-12-21 | 2011-08-03 | 东莞市上川自动化设备有限公司 | Full-automatic transformer soldering machine |
| JP5280500B2 (en) * | 2011-08-25 | 2013-09-04 | 太陽誘電株式会社 | Wire wound inductor |
| CN202443859U (en) * | 2011-09-20 | 2012-09-19 | 樊江成 | Color ring inductance automatic coiling soldering machine |
| CN102682997B (en) * | 2012-04-28 | 2015-09-09 | 苏州市圣玛特电机设备制造有限公司 | A kind of coil winding machine |
-
2013
- 2013-05-16 TW TW102117302A patent/TWI529760B/en not_active IP Right Cessation
- 2013-09-25 CN CN201310441426.6A patent/CN104167282B/en not_active Expired - Fee Related
- 2013-09-25 CN CN201610216828.XA patent/CN105655119B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104167282A (en) | 2014-11-26 |
| CN105655119A (en) | 2016-06-08 |
| TWI529760B (en) | 2016-04-11 |
| CN105655119B (en) | 2018-04-06 |
| TW201445597A (en) | 2014-12-01 |
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Granted publication date: 20170301 Termination date: 20200925 |